CN206056365U - Using the heat pipe heat exchanger of foam copper phase-change material - Google Patents

Using the heat pipe heat exchanger of foam copper phase-change material Download PDF

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Publication number
CN206056365U
CN206056365U CN201621022331.6U CN201621022331U CN206056365U CN 206056365 U CN206056365 U CN 206056365U CN 201621022331 U CN201621022331 U CN 201621022331U CN 206056365 U CN206056365 U CN 206056365U
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China
Prior art keywords
heat
change material
foam copper
pipe
phase
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Expired - Fee Related
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CN201621022331.6U
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Chinese (zh)
Inventor
周阳
倪国胜
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Shanghai Xuan Light Energy-Saving Environmental Protection Co Ltd
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Shanghai Xuan Light Energy-Saving Environmental Protection Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/14Thermal energy storage

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  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)

Abstract

The utility model discloses a kind of heat pipe heat exchanger of employing foam copper phase-change material.It includes the cylindrical shell of a closing, and housing includes outer layer sleeve, inner layer metal sleeve and interlayer;Crustless sandwich is cold water channel, is inside provided with spirally-guided circle;Super heat-conductive pipe is provided with housing, end closure insertion housing internal upper part on super heat-conductive pipe, lower ending opening are exposed at outside housing and are connected with waste heat source;Foam copper phase-change material is filled between inner layer sleeve and super heat-conductive pipe;Super heat-conductive pipe fixed support is fixed.This utility model replaces helical fin to apply in heat exchange of heat pipe with foam copper phase-change material, it is not only simple in structure, it is easy to process, heat storage capacity is high, and, the difficulty of disassembly, cleaning heat pipe on the basis of original heat transfer efficiency is not reduced, is greatly reduced, and heat exchanger is overcome with the shortcoming for increasing heat transfer efficiency reduction of usage cycles.

Description

Using the heat pipe heat exchanger of foam copper phase-change material
Technical field
This utility model belongs to energy accumulating technique field, is related to a kind of new heat pipe heat exchange of employing foam copper phase-change material Device.
Background technology
The highly energy-consumings such as traditional iron and steel, chemical industry, electric power, the industrial exhaust heat of maximum discharge industry, used heat recovery utilization rate it is very low, Such as dissipate the low temperature exhaust heats such as type steam waste heat, exhaust heat of slag flushing water, fume afterheat, compressed air waste-heat not yet to develop, this leads Annual substantial amounts of energy has been caused to be consumed, while generating a large amount of gas discharges.At the same time, waste heat Waste Heat Recovery business and The utilization of commercial market is still less, and most UTILIZATION OF VESIDUAL HEAT IN project economics, motility still are apparent not enough.
Nowadays, energy saving obviously has become a kind of important social consciousness of the world today.The profit of industrial exhaust heat used heat It is considerable with economy.Research and development Low-temperature heat utilization techniques, reclaim the cryogenic waste heat resource for not yet utilizing, and store and transport use heat Occasion, such as industrial undertaking, hotel, hotel, swimming pool etc. stablize the user of amount of hot water throughout the year, provide cool water heating, supply for which Warm service.Existing utilization phase-change material carries out the heat-exchanger rig that waste heat Waste Heat Recovery is utilized, and there is mostly heat transfer efficiency low, hot The problems such as low-response, larger envelope chamber internal pressure.
What is mainly used in heat exchange of heat pipe at present is helical fin, although with compact conformation, be simple to manufacture, and is transported Safe the advantages of, but easily produce dirt in partition and its both sides in heat transfer process and form thermal resistance, due to helical fin structure It is more compact, so cleaning dirt is more difficult.This allow for the heat transfer efficiency of helical fin with the increase of usage cycles and Reduce, badly influence the heat transfer property of heat exchanger.In addition, the installation of helical fin is also cumbersome.
Utility model content
The purpose of this utility model is:Overcome the deficiencies in the prior art, there is provided a kind of heat transfer efficiency is high, thermal response is fast, The little heat pipe heat exchanger of internal pressure, i.e., a kind of heat pipe heat exchanger of employing foam copper phase-change material.
The purpose of this utility model is achieved through the following technical solutions:
A kind of heat pipe heat exchanger of employing foam copper phase-change material, it includes the cylindrical shell of a closing, cylinder Three layers of shape housing point, is outer layer sleeve, inner layer sleeve respectively, and the interlayer between outer layer sleeve and inner layer sleeve;It is interior Layer sleeve is metal material;Housing upper end is provided with water inlet, and water inlet is connected with crustless sandwich;Housing lower end side is provided with Outlet, outlet are connected with crustless sandwich;Crustless sandwich is cold water channel;Spirally-guided circle is provided with crustless sandwich;Shell Body bottom is provided with the perforate of pluggable super heat-conductive pipe;Super heat-conductive pipe is from the perforate insertion housing inner layer sleeve of housing bottom Portion;Foam copper phase-change material is filled between housing inner layer sleeve and super heat-conductive pipe (among being filled in the hole of foam copper Phase-change material);End closure on super heat-conductive pipe, lower ending opening, upper end insertion housing internal upper part, lower end is exposed at outside housing, is easy to Connect with waste heat source;Super heat-conductive pipe is fixed by the fixed support being fixedly connected with inner walls.
Further, on the inwall of inner layer sleeve, multiple discoid fixed supports are fixed with from top to bottom;Each is solid Fixed rack has a centre bore and Duo Gen supporting ribs;Super heat-conductive pipe is fixed by inserting multiple support bracket fastened centre bores.
Further, the cylindrical shell, is additionally provided with adiabator layer in the outer surface of outer layer sleeve.
Further, the shell of the super heat-conductive pipe is copper material.The fixed support adopts stainless steel.
Further, the housing outer layer sleeve is stainless steel.The inner layer sleeve is copper material.
Further, the foam copper is that aperture is 0.1mm-10mm, the through-hole foam copper that porosity is 50-98% (high porosity through-hole foam copper of the preferable porosity up to 85-98%), the phase-change material is filled in the hole of through-hole foam copper In.
Further, the phase-change material is inorganic salt, crystalline hydrate salt, paraffin or fatty acid phase-change material.
Further, the foam copper phase-change material is that foam copper passes through mechanical mixture or vacuum injection with phase-change material Made by method, that is, the phase-change material being filled among the hole of foam copper.
Several heat pipe heat exchangers of the present utility model can also be selected to carry out parallel connection according to user's heat load demand Assembling, will fix by fixing device is in parallel with hot water exit at the cold water inlet of multiple heat pipe heat exchangers, that is, constitutes A kind of new mobile type accumulation of energy heat-exchanger rig.
Heat pipe heat exchanger of the present utility model, is the Rational choice phase transformation material based on industrial exhaust heat, Waste Heat Recovery Material is used as heat storage medium.The phase transition temperature of the phase-change material filled inside the heat pipe heat exchanger is different, with flow direction It is gradually lowered.During accumulation of heat, industrial waste heat flows through super heat-conductive pipe lower end, and heat is passed to inside the heat exchange of heat pipe of upper end, and then It is delivered in phase-change material, phase change memory heat;During heat release, cold water flows into square tube of catchmenting from upper end water inlet pipe, branches to each list Body heat heat exchange of heat pipe, along the phase-change material solidification release that spirally-guided circle cyclic absorption Jing foam coppers and inner layer metal sleeve are transmitted Heat, realize the high efficiente callback of heat with release.
The beneficial effects of the utility model:
Heat pipe heat exchanger of the present utility model, super heat-conductive pipe and foam copper is applied in heat exchanger, using superconduction Heat pipe heat transfer is fast, heat conduction efficiency is high, heat transfer mean temperature difference big, flexible arrangement, it is safe and reliable the features such as, to industry Waste heat used heat is reclaimed, and carries out accumulation of energy using phase-change material, has high porosity, high thermal conductivity coefficient, heat conduction using foam copper The excellent specific property such as performance is high, thermal storage density is big, heat structure is stable, fills the heat conductivity of through-hole foam copper increase phase-change material, Improve the speed of accumulation of heat heat release, effectively overcome that existing heat exchange of heat pipe heat transfer efficiency is low, thermal response slow, envelope chamber internal pressure compared with Big problem.
This utility model replaces helical fin to apply in heat exchange of heat pipe with foam copper phase-change material, and hot fluid is released Heat storage in foam copper filler material heat-storing material, and by storage heat to plus hot-cold fluid, it is cold and hot so as to realize The heat exchange of fluid.This design is not only simple in structure, easy to process, and heat storage capacity is high, and, do not reducing original heat transfer efficiency On the basis of, the difficulty of disassembly, cleaning heat pipe is greatly reduced, and heat exchanger is overcome as the increase heat transfer efficiency of usage cycles drops Low shortcoming.
Advantage of the present utility model is as follows:
1. heat recovery is carried out using super heat-conductive pipe, heat transfer is fast, heat conduction efficiency is high.Super heat-conductive pipe is used as a kind of high The heat transfer unit of effect, the phase change heat storage material that industrial exhaust heat can be quickly transmitted in heat exchanger.
2. increase the heat conductivity of phase-change material using foam copper, improve the speed of accumulation of heat heat release, thermal response is fast.Foam Copper has very high heat conductivity, by phase-change material is added in foam copper, and is filled between the hole of through-hole foam copper, The heat transfer property of phase-change material is significantly improved, hot stack phenomenon is effectively slow down, hence it is evident that thermal response time is shortened, significantly The heat transfer property of energy storage heat exchanger is enhanced, the temperature homogeneity in heat exchanger is improve so that heat can rapidly by phase transformation material Material is absorbed.
3., by spirally-guided circle is arranged in the crustless sandwich (i.e. cold water channel), connecing for cold water and phase-change material is increased The tactile time, enable cold water that more heats are absorbed from phase-change material.
4. envelope intracavity no pressure, safe and reliable.
5. heat exchanger structure is simple, easy to install and use, is conducive to the installation and transportation in little medium-and-large-sized railway carriage or compartment lorry.
Description of the drawings
Fig. 1 is the internal structure schematic diagram of the heat pipe heat exchanger of employing foam copper phase-change material of the present utility model;
Fig. 2 is the cross section structure schematic diagram of the heat pipe heat exchanger of employing foam copper phase-change material of the present utility model.
In figure, 200- water inlets, 201- rustless steel sleeves, 202- interlayers, 203- spirally-guided circles, 204- super heat-conductive pipes, 205- outlets, 206- fixed supports, 2061- centre bores, 2062- supporting ribs;207- foam copper phase-change materials, 208- copper sheathings Cylinder.
Specific embodiment
This utility model is further described below in conjunction with drawings and Examples.
Embodiment 1
As shown in Figure 1 and Figure 2, a kind of heat pipe heat exchanger of employing foam copper phase-change material of this utility model, it includes The cylindrical shell of one closing, three layers of cylindrical shell point, is outer layer rustless steel sleeve 201, internal layer copper sleeve 208 respectively, with And the interlayer 202 between outer layer rustless steel sleeve and internal layer copper sleeve;Cylindrical shell upper end is provided with water inlet 200, enters The mouth of a river is connected with interlayer;Cylindrical shell lower end side is provided with outlet 205, and outlet is connected with interlayer;Interlayer 202 Spirally-guided circle 203 is provided with (i.e. cold water channel), can be made under 203 spiral flow of spirally-guided circle of the cold water in interlayer;Housing Bottom is provided with the perforate of pluggable super heat-conductive pipe;Super heat-conductive pipe is from the perforate insertion housing internal layer copper sleeve of housing bottom Portion;It is filled with foam copper phase-change material 207 (to be filled between the hole of through-hole foam copper between copper sleeve and super heat-conductive pipe Phase-change material);End closure on super heat-conductive pipe, lower ending opening, upper end insertion housing internal upper part (the most of and phase transformation of whole pipe Material), lower end is exposed at outside housing, is easy to be connected with waste heat source;It is on the inwall of copper sleeve 208, solid from top to bottom Surely there are multiple discoid fixed supports 206;Each fixed support 206 has a centre bore 2061 and Duo Gen supporting ribs 2062;Super heat-conductive pipe 204 can be fixed by inserting the centre bore 2061 of multiple fixed supports 206, meanwhile, multiple fixations Support 206 also has supporting and fixing effect (because the wall of copper sleeve is very thin) to copper sleeve.Fixed support 206 adopts stainless steel Matter.
The cylindrical shell, is additionally provided with adiabator layer in the outer surface of rustless steel sleeve.The pipe of the super heat-conductive pipe Shell is copper material.The foam copper is the high porosity through-hole foam that aperture reaches 85-98% for 0.1mm-10mm, porosity Copper.The phase-change material is inorganic phase-changing material.
Heat pipe heat exchanger of the present utility model, is reclaimed to industrial exhaust heat used heat using super heat-conductive pipe, using filling out The phase-change material filled between the hole of through-hole foam copper carries out accumulation of heat, is mutually changed into liquid, is stored in list after phase-change material heat absorption In body heat heat exchange of heat pipe;The phase-change material phase transformation heat release that recycling is stored in heat exchange of heat pipe is heated to cold water, there is provided The purposes such as cool water heating, heating.The specifically used method of the heat pipe heat exchanger is as follows:
First, by the heat pipe heat exchanger transport at waste heat thermal source, super heat-conductive pipe away from phase change heat storage material Terminate into waste heat source (such as high-temp waste gas, hot waste water etc.), stationary heat exchangers.As super heat-conductive pipe has heat transfer speed Hurry up, the extremely low advantage of the two ends temperature difference, quickly heat exchanger can reach maximum amount of stored heat, now super heat-conductive pipe can be pulled out from waste heat source Go out, carry out the seal operation of waste heat source and heat exchange of heat pipe, then heat exchange of heat pipe obtains once quick, reliable endothermic process.
Then, it is the heat pipe heat exchanger is long-term with car transport to neighbouring hotel, hotel, bathing city, swimming pool etc. At the larger user of amount of hot water, the water inlet of the heat pipe heat exchanger is connected into it by pipeline with the cold water pipe of user Afterwards, the phase-change material phase transformation heat release being stored in heat exchange of heat pipe is heated to cold water, there is provided cool water heating, heating etc. are used On the way.The heat pipe heat exchanger, during transport or use, traverse or places vertically.
The operation principle of heat pipe heat exchanger of the present utility model is as follows:
During accumulation of heat, industrial exhaust heat used heat enters and flows through super heat-conductive pipe 204, super heat-conductive pipe heat from 204 lower end of super heat-conductive pipe End (bottom) internal work medium heat absorption evaporation becomes steam, steam flow cold end (top), after being condensed into liquid release heat, By gravity stream backheat end (bottom);So circulating and evaporating, condensation transfers heat to the phase transformation being filled between foam copper space Material;Phase-change material is endothermic melting, is liquid by solid state transformation, by heat storage in liquid state phase change material, completes accumulation of heat Journey.
During heat release, the cold water that need to be heated is passed through from the water inlet 200 of heat exchange of heat pipe upper end (can be according to the temperature for reclaiming thermal source Degree and recuperation of heat require that, using inlet valve and bypass line, the number of reasonable selection monomer heat exchange of heat pipe in parallel is carried out Accumulation of heat, heat release), after the interlayer 202 that cold water is entered between rustless steel sleeve 201 and copper sleeve 208, along spiral in interlayer 202 Guide collar 203 is circulated, and fully absorbs the heat that the phase-change material solidification come by copper sleeve 208 and foam copper conduction is discharged Amount, phase-change material become solid-state again by liquid, and heated hot water flows out to user side from lower end Jing outlet 205, completes heat release Process.

Claims (8)

1. a kind of heat pipe heat exchanger of employing foam copper phase-change material, it is characterised in that it includes the cylindrical shape of a closing Housing, three layers of cylindrical shell point are outer layer sleeve, inner layer sleeve respectively, and are located between outer layer sleeve and inner layer sleeve Interlayer;Inner layer sleeve is metal material;Housing upper end is provided with water inlet and is connected with crustless sandwich;Housing lower end side sets There is outlet to be connected with crustless sandwich;Spirally-guided circle is provided with crustless sandwich;Housing bottom is provided with pluggable super heat-conductive pipe Perforate;Super heat-conductive pipe inserts the inside of housing inner layer sleeve from the perforate of housing bottom;Housing inner layer sleeve and super heat-conductive pipe Between be filled with foam copper phase-change material be filled in the hole of foam copper among phase-change material;End closure on super heat-conductive pipe, Lower ending opening, upper end insertion housing internal upper part, lower end is exposed at outside housing, is easy to be connected with waste heat source;Super heat-conductive pipe by with The fixed support that inner walls are fixedly connected is fixed.
2. as claimed in claim 1 using the heat pipe heat exchanger of foam copper phase-change material, it is characterised in that in internal layer set On the inwall of cylinder, multiple discoid fixed supports are fixed with from top to bottom;Each fixed support has a centre bore and Duo Gen Supporting rib;Super heat-conductive pipe is fixed by inserting multiple support bracket fastened centre bores.
3. as claimed in claim 1 or 2 using the heat pipe heat exchanger of foam copper phase-change material, it is characterised in that described Foam copper is that aperture is 0.1mm-10mm, the through-hole foam copper that porosity is 50-98%, and the phase-change material is filled in through hole bubble In the hole of foam copper.
4. as claimed in claim 3 using the heat pipe heat exchanger of foam copper phase-change material, it is characterised in that the foam Copper is high porosity through-hole foam copper of the porosity up to 85-98%.
5. as claimed in claim 1 or 2 using the heat pipe heat exchanger of foam copper phase-change material, it is characterised in that described Cylindrical shell, is additionally provided with adiabator layer in the outer surface of outer layer sleeve.
6. as claimed in claim 1 or 2 using the heat pipe heat exchanger of foam copper phase-change material, it is characterised in that described The shell of super heat-conductive pipe is copper material;The fixed support adopts stainless steel.
7. as claimed in claim 1 or 2 using the heat pipe heat exchanger of foam copper phase-change material, it is characterised in that described Inner layer sleeve is copper material.
8. as claimed in claim 1 or 2 using the heat pipe heat exchanger of foam copper phase-change material, it is characterised in that described Outer layer sleeve is stainless steel.
CN201621022331.6U 2016-08-31 2016-08-31 Using the heat pipe heat exchanger of foam copper phase-change material Expired - Fee Related CN206056365U (en)

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CN201621022331.6U CN206056365U (en) 2016-08-31 2016-08-31 Using the heat pipe heat exchanger of foam copper phase-change material

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109612305A (en) * 2018-12-14 2019-04-12 南通三圣石墨设备科技股份有限公司 A kind of multistage graphite heat exchanger and method
CN110926249A (en) * 2019-11-28 2020-03-27 南昌大学 Heat dissipation device capable of keeping heating element at constant temperature and manufacturing method
CN111964504A (en) * 2020-07-23 2020-11-20 西南交通大学 Detachable phase change energy storage device

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109612305A (en) * 2018-12-14 2019-04-12 南通三圣石墨设备科技股份有限公司 A kind of multistage graphite heat exchanger and method
CN109612305B (en) * 2018-12-14 2021-09-21 南通三圣石墨设备科技股份有限公司 Multi-stage graphite heat exchanger and method
CN110926249A (en) * 2019-11-28 2020-03-27 南昌大学 Heat dissipation device capable of keeping heating element at constant temperature and manufacturing method
CN111964504A (en) * 2020-07-23 2020-11-20 西南交通大学 Detachable phase change energy storage device
CN111964504B (en) * 2020-07-23 2024-03-12 西南交通大学 Detachable phase change energy storage device

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Granted publication date: 20170329