CN206051627U - A kind of bean cake recycling treatment system - Google Patents

A kind of bean cake recycling treatment system Download PDF

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Publication number
CN206051627U
CN206051627U CN201620978870.0U CN201620978870U CN206051627U CN 206051627 U CN206051627 U CN 206051627U CN 201620978870 U CN201620978870 U CN 201620978870U CN 206051627 U CN206051627 U CN 206051627U
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bean cake
piece
soybean protein
nanofiltration
rate
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谈宾宾
黄传敏
任秉康
李文扬
朱元红
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Hangzhou Top Environmental Polytron Technologies Inc
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Hangzhou Top Environmental Polytron Technologies Inc
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Abstract

This utility model discloses a kind of bean cake recycling treatment system, including:The thick slag piece-rate system of bean cake raw material hydrolysis system, bean cake, soybean protein piece-rate system, nanofiltration system and soy oligosaccharides molecule piece-rate system.This utility model is processed to bean cake by the thick slag piece-rate system of bean cake, soybean protein piece-rate system, nanofiltration system and soy oligosaccharides molecule piece-rate system, and so as to be made full use of to bean cake resource, economize on resources also environmental protection;Clarification filtration is carried out by ceramic membrane in soybean protein piece-rate system, energy consumption is reduced, and be filtrated to get the raising of soybean protein yield, environmental pollution mitigates, and economic benefit and social benefit are significantly improved;Concentration is carried out to the permeate of ceramic membranous system by nanofiltration system, reduce the salinity in nanofiltration system concentrated solution, also so that the concentration of nutrient substance is improved in concentrated solution, reduce the specification of resin column, the water consumption of the recycled water required for resin column is also reduced simultaneously, so as to reach the effect of energy-conserving and environment-protective.

Description

A kind of bean cake recycling treatment system
Technical field
This utility model belongs to field of waste water treatment, more particularly, to a kind of bean cake recycling treatment system.
Background technology
Semen sojae atricolor is important oil plant, protein resource, wherein the Semen sojae atricolor for liquefaction accounts for more than the 40% of total amount, fats and oils processing Side-product bean cake is maximum developable plant protein resource, the soybean separation protein with low denatured defatted soybean meal as raw material production In vain (SPI), as which has good functional characteristic, it is mainly used in food additive, food quality can be significantly improved, improves Yield rate, reduces production cost.Contain various biologically effective active component in soy-bean whey, the impact to health is in recent years The study hotspot for coming, it is noticeable, mainly have:The lactalbumin being contained in whey water, including short chain skin, the amino of low-molecular-weight Acid etc., these compositions have good dissolubility, foaminess, do not precipitate in acid condition, it is easy to digested, very It is suitably employed in food and drink.The oligosaccharide being contained in whey wastewater, main component are stachyose, Raffinose and sucrose, and heat is surely It is qualitative good, it is natural sweetener low in calories, its noticeable physiological function is can be by the beneficial bacteria in human body intestinal canal one by one Bacillus bifiduss are utilized to carry out advantage propagation, improves the immunity of human body, effect than other oligosaccharide more effectively, substantially, because This can as the new dispensing of food be widely used in tinned food, beverage, cake, confection, cold drink, acid food and other bake food Product.The end of the eighties in last century Japan be first begin to industrialized production soy oligosaccharides sugar product after, go through to receive people's health food again The ranks of product.
The application of membrane separation technology research of soybean protein, is the problem for being keen to both at home and abroad in recent years study.It is big for development Bean industry, needs to produce different functionalities soybean protein isolate, to improve quality, increases kind, meets market demand.Membrance separation Technology its Process Design adopts closed cycle, not waste discharge, and raw material resources, using water wisely can be made full use of to be conducive to improving The economic benefit and social benefit of enterprise, thus cause the broad interest of relevant industries.It is worth mentioning that extraction process is produced Soya whey wastewater, the process of Jing embrane methods, solid content contained by the water of discharge is almost nil, both reusable edible, saves water Resource, also directly can discharge, free from environmental pollution, the effective active composition such as oligosaccharide in soy-bean whey, at Jing membrance separation purifications Reason, concentration, dried recovered, in making Semen sojae atricolor, each component is all fully used, and such as promotes, applies this technology, it will to enterprise Bring obvious economic benefit and social benefit.
Membrane technology is just gradually widely applied in industrial every field in recent years, and membrane separation technique is using tool Have and certain select the classification of material, separation, concentration, purification etc. are carried out through the filter medium of characteristic.After the sixties in 20th century, Various membrane separation techniques are developed rapidly, occupy increasingly consequence in various isolation technics.Film has in separation process Following function:The identification of material and transmission;Interface;Reacting field.The identification of material and through being to make in mixture between each component Realize detached intrinsic factor;As interface, film will transmit through liquid and retain liquid be divided into it is mutually unmixed biphase;As reacting field film Surface and internal surface of hole contain the functional group for having interaction ability with specific solute, by physical action, chemical reaction or Biochemical reaction improves the selectivity and separating rate of membrance separation.Membrane separating process has under room temperature to be carried out, without phase change, energy consumption Low, equipment is simple, convenient operation and control the features such as, oneself is applied to the neck such as chemical industry, medicine, light industry, food, weaving, electronics, metallurgy Domain.According to the difference of retention component, membrane process can be divided into microfiltration (Microfiltration, MF), ultrafiltration (Ultrafiltration, UF), reverse osmosiss (Reverse osmosis, RO), dialysis (Dialysis, DS), electrodialysis (Electrodialysis, ED) and seepage slope (Pervaporation, PV) etc..
Ceramic membrane is with loose structure with 1600 DEG C of high temperature sinterings of the Jing such as aluminium oxide, titanium oxide, zirconium oxide High technology ceramics filtering material.It is by the ceramic monolith of porosity 30% ~ 50%, aperture 50nm ~ 15 μm, using sol-gel process Or the asymmetric compound film that other techniques are made.Its structure is usually " sandwich " formula:Supporting layer(Also known as carrier layer)、 Transition zone(Also known as intermediate layer), film layer(Also known as function stratum disjunctum).Wherein the aperture of supporting layer is generally 1 ~ 20 μm, and porosity is 30% ~ 65%, its effect is to increase the mechanical strength of film;The aperture of the aperture ratio supporting layer in intermediate layer is little, and its effect is to prevent film Infiltration of the granule to porous support layer in layer preparation process, about 20 ~ 60 μm of thickness, porosity are 30% ~ 40%;Film layer has divides From function, from 0.8nm ~ 1 μm, about 3 ~ 10 μm of thickness, porosity are 40% ~ 55% in aperture.The pore-size distribution of whole film by Supporting layer is gradually reduced to film layer, forms asymmetric structure distribution.Ceramic membrane can be divided into microfiltration according to aperture(Aperture is more than 50nm), ultrafiltration(2 ~ 50nm of aperture), nanofiltration(Aperture is less than 2nm)Etc. species.Ceramic membrane filter is a kind of " cross flow filter " shape The fluid separation process of formula:Material liquid flow at high speed in the membrane tube, the clarified permeation liquid containing small molecule component under pressure-driven Edge and face vertical direction(Radially)Film is passed through outwards, the muddy concentrated solution containing macromolecular components is rejected by, so that fluid Reach the purpose of separation, concentration, purification.
The retention characteristic of ultrafilter membrane is the usual molecular cut off scope characterizing with to the molecular cut off of standard Organic substance In 1000-300000Da, therefore ultrafilter membrane can be to larger molecular organicses(Such as protein, antibacterial), colloid, suspended solid etc. carry out point From being widely used in the clarification of feed liquid, the isolating and purifying of larger molecular organicses, except thermal source.The retention characteristic of NF membrane is with right Characterizing, corresponding molecular cut off scope is in 150-1000Da, therefore NF membrane can be to little point for the rejection of the standard solution such as MgSO4 Sub- Organic substance etc. is separated with water, inorganic salt, is made desalination and is carried out while concentration.
The content of the invention
The purpose of this utility model is, for the deficiencies in the prior art, there is provided a kind of bean cake recycling treatment System.
For this purpose, this utility model adopts solution below:
A kind of bean cake recycling treatment system, the bean cake recycling treatment system is for carrying out section to bean cake raw material Process, the bean cake recycling treatment system includes:
- bean cake raw material hydrolysis system, the bean cake raw material hydrolysis system are carried out fully to bean cake raw material for adding aqueous alkali Hydrolyze and obtain crude extract;
The thick slag piece-rate system of-bean cake, during the thick slag piece-rate system of the bean cake is used to separate crude extract, large particulate matter is obtained To thick slag, thick slag obtains thick residue product after drying, and what crude extract was obtained Jing after the thick slag piece-rate system of bean cake separates thick slag carries Take liquid and be delivered to soybean protein piece-rate system and processed;
- soybean protein piece-rate system, the soybean protein piece-rate system are used to separate from the thick slag piece-rate system of bean cake Soybean protein in extracting solution, obtains soybean protein powder product, extracting solution Jing after the separating liquid of soybean protein-containing is spray-dried Soybean protein piece-rate system obtains permeate and is delivered to nanofiltration system being processed after separating soybean protein;
- nanofiltration system, the nanofiltration system are divided for nanofiltration is carried out to the permeate from soybean protein piece-rate system From the concentrated solution of the nanofiltration system is delivered to soy oligosaccharides molecule piece-rate system;And
- soy oligosaccharides molecule piece-rate system, the soy oligosaccharides molecule piece-rate system are used to separate from nanofiltration system Soybean saponin, soybean oligo saccharide and soybean isoflavone in concentrated solution.
Preferably, the bean cake recycling treatment system also includes counter-infiltration system and bipolar membranous system, the reverse osmosiss System is used for permeate of the desalt processing from nanofiltration system, and the concentrated solution of the counter-infiltration system is delivered to bipolar membranous system and enters Row process, the alkali room feed liquid reuse of the bipolar membranous system into bean cake raw material hydrolysis system, the sour room of the bipolar membranous system Feed liquid is back to the cleaning containing membranous system, and the desalination solution of the bipolar membranous system is recycled to the entrance of counter-infiltration system and is located again Reason.
Preferably, the thick slag piece-rate system of the bean cake includes serum pot and self-cleaning filter, the serum pot and self-cleaning Filter is sequentially arranged, and the serum pot is used to accommodate the crude extract from bean cake raw material hydrolysis system, the self-cleaning filter For coarse filtration is carried out to the supernatant from serum pot, and the once purged cleanout fluid that obtains of filtering residue that coarse filtration is obtained is recycled to In serum pot, permeate is delivered to soybean protein piece-rate system, and the precipitate of the serosity pot bottom is discharged as thick slag, and Jing does Thick residue product is obtained after dry.
Preferably, the pore size filter of the self-cleaning filter is 75 ~ 100 μm.
Preferably, the soybean protein piece-rate system includes extracting flow container and ceramic membranous system, the extraction flow container and pottery Porcelain membranous system is sequentially arranged, and the flow container that extracts is used to accommodate the permeate from the thick slag piece-rate system of bean cake, the ceramic membrane System is for filtering from the supernatant for extracting flow container, the concentrated solution of the ceramic membranous system is recycled to extraction flow container In, the permeate of the ceramic membranous system is delivered to nanofiltration system, and the concentrated solution for extracting flow container bottom is soybean protein concentrated solution Soybean protein powder product is obtained after spray-dried.
Preferably, in the ceramic membranous system, the molecular cut off of ceramic membrane is 20000 ~ 30000 Da.
Preferably, in the nanofiltration system, the molecular cut off of NF membrane is 150 ~ 200 Da, for passing through most of salt Divide but small molecule Semen sojae atricolor molecule can be retained.
Preferably, the soy oligosaccharides molecule piece-rate system includes Special Resin adsorption column, the Special Resin adsorption column For selective absorption being carried out to the concentrated solution from nanofiltration system, obtain soybean saponin, soybean oligo saccharide and big Jing after desorbing Bean isoflavone.
A kind of bean cake recycling treatment system provided by the utility model, has the advantage that:
(1)By the thick slag piece-rate system of bean cake, soybean protein piece-rate system, nanofiltration system and soy oligosaccharides molecule segregative line System is processed to bean cake, and so as to be made full use of to bean cake resource, economize on resources also environmental protection;
(2)Clarification filtration is carried out by ceramic membrane in soybean protein piece-rate system, energy consumption is reduced, and is filtrated to get Semen sojae atricolor egg White yield is improved, and environmental pollution mitigates, and economic benefit and social benefit are significantly improved;
(3)Concentration is carried out to the permeate of ceramic membranous system by nanofiltration system, nanofiltration system concentrated solution is reduced In salinity, also so that in concentrated solution nutrient substance concentration improve, reduce the specification of resin column, while also reducing resin The water consumption of the recycled water required for post, so as to reach the effect of energy-conserving and environment-protective;
(4)Counter-infiltration system carries out concentration decrement treatment to the permeate of nanofiltration system, so as to reduce bipolar membranous system Energy consumption, while using bipolar membranous system to the concentrated solution of counter-infiltration system carry out be electrolysed acquisition alkali liquor can be back to bean cake Raw material hydrolysis system, the acid solution of acquisition can be used for the backwash of various membranous systems in bean cake recycling treatment system, therefore, lead to The coupling for crossing counter-infiltration system and bipolar membranous system has been carried out fully to the brine waste produced by bean cake recycling treatment system Process and make full use of, not only energy-conservation but also environmental protection;
(5)Bean cake recycling treatment system is truly realized low cost and high stability required by industrialized production, together When also improve product quality and reduces cost.
Description of the drawings
Fig. 1 is a kind of schematic diagram of bean cake recycling treatment system provided by the utility model;
In figure:101- bean cake raw material hydrolysis systems;201- serum pots;202- self-cleaning filters;301- extracts flow container;302- Ceramic membranous system;401- nanofiltration systems;501- Special Resin adsorption columns;601- counter-infiltration systems;The bipolar membranous systems of 701-.
Specific embodiment
This utility model is described in further detail with specific embodiment referring to the drawings.
Bean cake recycling treatment system for carrying out section process, bean cake recycling treatment system bag to bean cake raw material Include:
- bean cake raw material hydrolysis system 101, is fully hydrolyzed to bean cake raw material and is slightly extracted for adding aqueous alkali Liquid;
The thick slag piece-rate system of-bean cake, obtains thick slag for separating large particulate matter in crude extract, and thick slag is after drying Thick residue product is obtained, the extracting solution that crude extract is obtained Jing after the thick slag piece-rate system of bean cake separates thick slag is delivered to soybean protein point Processed from system;
- soybean protein piece-rate system, for separating the soybean protein in the extracting solution of the thick slag piece-rate system of bean cake, Soybean protein powder product is obtained after the separating liquid of soybean protein-containing is spray-dried, extracting solution Jing soybean proteins piece-rate system is separated Obtain permeate and be delivered to nanofiltration system 401 being processed after soybean protein;
- nanofiltration system 401, for carrying out nanofiltration separation, nanofiltration system to the permeate from soybean protein piece-rate system 401 concentrated solution is delivered to soy oligosaccharides molecule piece-rate system;And
- soy oligosaccharides molecule piece-rate system, for separating soybean saponin in the concentrated solution of nanofiltration system 401, big Bean oligosaccharide and soybean isoflavone.
Bean cake recycling treatment system also includes counter-infiltration system 601 and bipolar membranous system 701, and counter-infiltration system 601 is used In desalt processing from nanofiltration system 401 permeate, the concentrated solution of counter-infiltration system 601 is delivered to bipolar membranous system 701 and enters Row process, the alkali room feed liquid reuse of bipolar membranous system 701 into bean cake raw material hydrolysis system 101, the sour room of bipolar membranous system 701 Feed liquid is back to the cleaning containing membranous system, and the desalination solution of bipolar membranous system 701 is recycled to the entrance of counter-infiltration system 601 and carries out again Process.
The thick slag piece-rate system of bean cake includes serum pot 201 and self-cleaning filter 202, serum pot 201 and self-cleaning filter 202 It is sequentially arranged, serum pot 201 is used to accommodate the crude extract from bean cake raw material hydrolysis system 101, and self-cleaning filter 202 is used for Coarse filtration is carried out to the supernatant from serum pot 201, and the once purged cleanout fluid that obtains of filtering residue that coarse filtration is obtained is recycled to In serum pot 201, permeate is delivered to soybean protein piece-rate system, and the precipitate of 201 bottom of serum pot is discharged as thick slag, Jing Thick residue product is obtained after drying.
The pore size filter of self-cleaning filter 202 is 75 ~ 100 μm.
Soybean protein piece-rate system includes extracting flow container 301 and ceramic membranous system 302, extracts flow container 301 and ceramic membrane system System 302 is sequentially arranged, and extracting flow container 301 is used to accommodate the permeate from the thick slag piece-rate system of bean cake, and ceramic membranous system 302 is used In to filtering from the supernatant for extracting flow container 301, the concentrated solution of ceramic membranous system 302 is recycled in extraction flow container 301, The permeate of ceramic membranous system 302 is delivered to nanofiltration system 401, and the concentrated solution for extracting 301 bottom of flow container is concentrated for soybean protein Soybean protein powder product is obtained after liquid is spray-dried.
In ceramic membranous system 302, the molecular cut off of ceramic membrane is 20000 ~ 30000 Da.
In nanofiltration system 401, the molecular cut off of NF membrane is 150 ~ 200 Da, for passing through most of salinity but can cut Stay small molecule Semen sojae atricolor molecule.
Soy oligosaccharides molecule piece-rate system includes Special Resin adsorption column 501, Special Resin adsorption column 501 for from The concentrated solution of nanofiltration system 401 carries out selective absorption, and the different Huang of soybean saponin, soybean oligo saccharide and Semen sojae atricolor is obtained Jing after desorbing Ketone.
Above-mentioned specific embodiment be used for illustrate this utility model, preferred embodiment only of the present utility model and , rather than to this utility model limit, in spirit of the present utility model and scope of the claims, to this reality With new any modification, equivalent substitution and improvements made etc., protection domain of the present utility model is both fallen within.

Claims (8)

1. a kind of bean cake recycling treatment system, the bean cake recycling treatment system is for carrying out at section to bean cake raw material Reason, it is characterised in that the bean cake recycling treatment system includes:
- bean cake raw material hydrolysis system, the bean cake raw material hydrolysis system are fully hydrolyzed to bean cake raw material for adding aqueous alkali And obtain crude extract;
The thick slag piece-rate system of-bean cake, during the thick slag piece-rate system of the bean cake is used to separate crude extract, large particulate matter is obtained slightly Slag, thick slag obtain thick residue product, the extracting solution that crude extract is obtained Jing after the thick slag piece-rate system of bean cake separates thick slag after drying It is delivered to soybean protein piece-rate system to be processed;
- soybean protein piece-rate system, the soybean protein piece-rate system are used to separate the extraction from the thick slag piece-rate system of bean cake Soybean protein in liquid, obtains soybean protein powder product, extracting solution Jing Semen sojae atricolor after the separating liquid of soybean protein-containing is spray-dried Protein Separation system obtains permeate and is delivered to nanofiltration system being processed after separating soybean protein;
- nanofiltration system, the nanofiltration system for carrying out nanofiltration separation, institute to the permeate from soybean protein piece-rate system The concentrated solution for stating nanofiltration system is delivered to soy oligosaccharides molecule piece-rate system;And
- soy oligosaccharides molecule piece-rate system, the soy oligosaccharides molecule piece-rate system are used to separate the concentration from nanofiltration system Soybean saponin, soybean oligo saccharide and soybean isoflavone in liquid.
2. according to the bean cake recycling treatment system described in claim 1, it is characterised in that the bean cake recycling treatment system System also includes counter-infiltration system and bipolar membranous system, and the counter-infiltration system is used for transmission of the desalt processing from nanofiltration system Liquid, the concentrated solution of the counter-infiltration system are delivered to bipolar membranous system and are processed, and the alkali room feed liquid of the bipolar membranous system is returned With into bean cake raw material hydrolysis system, the sour room feed liquid of the bipolar membranous system is back to the cleaning containing membranous system, described bipolar The desalination solution of membranous system is recycled to the entrance of counter-infiltration system and is reprocessed.
3. according to the bean cake recycling treatment system described in claim 1, it is characterised in that the thick slag piece-rate system of the bean cake Including serum pot and self-cleaning filter, the serum pot and self-cleaning filter are sequentially arranged, the serum pot be used to accommodating from The crude extract of bean cake raw material hydrolysis system, the self-cleaning filter for carrying out coarse filtration to the supernatant from serum pot, And the once purged cleanout fluid that obtains of filtering residue that coarse filtration is obtained is recycled in serum pot, permeate is delivered to soybean protein segregative line System, the precipitate of the serosity pot bottom are discharged as thick slag, obtain thick residue product after drying.
4. according to the bean cake recycling treatment system described in claim 3, it is characterised in that the filtration of the self-cleaning filter Aperture is 75 ~ 100 μm.
5. according to the bean cake recycling treatment system described in claim 1, it is characterised in that the soybean protein piece-rate system Including flow container and ceramic membranous system is extracted, the extraction flow container and ceramic membranous system are sequentially arranged, and the extraction flow container is used to hold The permeate received from the thick slag piece-rate system of bean cake, the ceramic membranous system was for carrying out from the supernatant for extracting flow container Filter, the concentrated solution of the ceramic membranous system are recycled in extraction flow container, and the permeate of the ceramic membranous system is delivered to nanofiltration system System, the concentrated solution for extracting flow container bottom be soybean protein concentrated solution it is spray-dried after obtain soybean protein powder product.
6. according to the bean cake recycling treatment system described in claim 5, it is characterised in that ceramics in the ceramic membranous system The molecular cut off of film is 20000 ~ 30000 Da.
7. according to the bean cake recycling treatment system described in claim 1, it is characterised in that NF membrane in the nanofiltration system Molecular cut off be 150 ~ 200 Da, for passing through most of salinity but small molecule Semen sojae atricolor molecule can be retained.
8. according to the bean cake recycling treatment system described in claim 1, it is characterised in that the soy oligosaccharides molecule is separated System includes Special Resin adsorption column, and the Special Resin adsorption column is for carrying out selectivity to the concentrated solution from nanofiltration system Absorption, obtains soybean saponin, soybean oligo saccharide and soybean isoflavone Jing after desorbing.
CN201620978870.0U 2016-08-29 2016-08-29 A kind of bean cake recycling treatment system Active CN206051627U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109516526A (en) * 2019-01-07 2019-03-26 哈尔滨工业大学(威海) A kind of processing method of zero-emission Holothurian machining liquid
CN111875125A (en) * 2020-06-30 2020-11-03 成都泓润科技有限公司 Wastewater treatment method combining membrane separation and electrodialysis

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109516526A (en) * 2019-01-07 2019-03-26 哈尔滨工业大学(威海) A kind of processing method of zero-emission Holothurian machining liquid
CN111875125A (en) * 2020-06-30 2020-11-03 成都泓润科技有限公司 Wastewater treatment method combining membrane separation and electrodialysis

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Registration number: Y2022330002569

PC01 Cancellation of the registration of the contract for pledge of patent right
PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of utility model: A soybean meal resource processing system

Granted publication date: 20170329

Pledgee: China Everbright Bank Limited by Share Ltd. Hangzhou Yuhang sub branch

Pledgor: SUNUP ENVIRONMENTAL TECHNOLOGY CO.,LTD.

Registration number: Y2024980010904