CN206047685U - A kind of rotor brake disc processing tool - Google Patents
A kind of rotor brake disc processing tool Download PDFInfo
- Publication number
- CN206047685U CN206047685U CN201621110513.9U CN201621110513U CN206047685U CN 206047685 U CN206047685 U CN 206047685U CN 201621110513 U CN201621110513 U CN 201621110513U CN 206047685 U CN206047685 U CN 206047685U
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- CN
- China
- Prior art keywords
- soleplate
- base plate
- brake disc
- rotor brake
- plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Abstract
This utility model describes a kind of rotor brake disc processing tool, including soleplate, base plate, multiple reinforcing plates and multiple Auxiliary supports；Soleplate and base plate be arranged in parallel and soleplate is located above base plate, multiple reinforcing plates are arranged between soleplate and base plate, and multiple Auxiliary supports are arranged on gantry numerical control boring-milling workbench, are uniformly distributed around base plate, cooperate, auxiliary foundation plate is supported on below rotor brake disc.The processing tool is used to coordinate gantry numerical control boring-milling to be processed rotor brake disc to be processed, workpiece can be made to be installed firm, accurate positioning, it is to avoid secondary to be installed, it is ensured that product quality.
Description
Technical field
This utility model is related to wind generator rotor brake disc processing technique field one kind, particularly a kind of rotor brake disc
Processing tool.
Background technology
Rotor brake disc is that material is Q345D, thickness 60mm, external diameter Ф 2560mm, internal diameter Ф 1420mm, and is had on internal diameter
The disk part by performing of the heavy platforms of Ф 1580mm, has 60 M30 tapped through holes, 60 holes of Ф 260+0.052,54 M16 spiral shells on workpiece
Stricture of vagina through hole, the counterbore of 4 Ф 13.5mm～Ф 27mm.As there is position degree in the above-mentioned each hole of workpiece relative to the heavy platforms of Ф 1580mm
Require, and the arrangement of hole system be tight, usually needs to readjust the position of fixture during processing, cause it is secondary be installed, shadow
Ring product quality.Interference in order to reduce the deformation that is installed of workpiece, when being prevented effectively from work pieces process with fixture, it is ensured that product
Quality, improve production efficiency have designed and produced rotor brake disc processing tool, and the frock is capable of achieving once to be installed to complete all holes
The processing of system.
The content of the invention
Technical problem to be solved in the utility model is to provide a kind of rotor brake disc processing tool, for ensureing turning
The machining accuracy of hole system when sub- brake disc is processed, it is ensured that product quality, improve production efficiency.
In order to realize solving the purpose of above-mentioned technical problem, this utility model employs following technical scheme：
A kind of rotor brake disc processing tool, for coordinating gantry numerical control boring-milling to be processed rotor brake disc, its
It is characterized in that：Including soleplate, base plate, multiple reinforcing plates and multiple Auxiliary supports；
The soleplate and base plate be arranged in parallel and soleplate is located above base plate；Soleplate and base plate are be arranged in parallel is
For convenience frock and process equipment workbench fixation, keep plane flatness and work pieces process precision, avoid weight
Under the influence of power, soleplate deforms；
The plurality of reinforcing plate is arranged between soleplate and base plate, for ensure soleplate rigidity and soleplate and
Backplane pitch, damages cutter with cutter interference in preventing the course of processing；
Step is provided with the soleplate, described step corresponds to the heavy platform of Ф 1580mm on workpiece, and avoidance is opened and needed
The position processed by hole；The step is for carrying out origin reference location to rotor brake disc；Described soleplate be provided with 6 it is uniform
Screwed hole, connects rotor brake disc and soleplate for installation bolt；
Described base plate is provided with the connecting hole being engaged with gantry numerical control boring-milling workbench upper installing hole, enables base plate
It is connected with the workbench of gantry numerical control boring-milling by bolt and connecting hole；
Described Auxiliary support includes base, support tube, nut and support bar；Nut and base are separately positioned on support tube
Above and below；Post upper is supporting part, is connecting portion below supporting part；The supporting part upper surface is plane,
Support part side is provided with adjustment hole；Connecting portion is provided with the external screw thread being engaged with nut；The connecting portion of support bar is arranged through nut
In support tube；
Described multiple Auxiliary supports are arranged on gantry numerical control boring-milling workbench, are uniformly distributed around base plate, phase
Mutually coordinate, auxiliary foundation plate is supported on below rotor brake disc.
Specifically：The soleplate be external diameter Ф 1460mm, internal diameter Ф 1100mm, the plectane of thickness 40mm, outer diameter of step
Ф 1410mm, depth 6.5mm；Described base plate is external diameter Ф 1560mm, internal diameter Ф 1100mm, the plectane of thickness 40mm.
Specifically：The reinforcing plate is 9, the plate that reinforcing plate is long 360mm, width 180mm, thickness is 25mm, 9 reinforcements
Plate is uniformly arranged between soleplate and base plate.
Specifically：The material of the soleplate, support base and reinforcing plate is Q235B.
Specifically：It is between the reinforcing plate and soleplate, base plate and is welded to connect.
Specifically：The base is external diameter Ф 120mm, internal diameter Ф 60mm, the plectane of thickness 40mm.
Specifically：The support tube is external diameter Ф 76mm, wall thickness 6mm, the round steel pipe of height 250mm.
Specifically：The nut is external diameter Ф 100mm, female thread is Tr44 × 7, the plectane of thickness 40mm.
Specifically：The supporting part external diameter Ф 75mm of the support bar, thickness 40mm, connecting portion are external screw thread Tr44 × 7, long
The round steel of degree 210mm.
Specifically：It is to be welded to connect between the support tube and base and nut.
Using method：The rotor brake disc processing tool is by the connecting hole on base plate and gantry numerical control boring-milling workbench
Fixed using the bolt of M24.During use, work piece hoisting is kept flat on soleplate, is made in the heavy platform correspondence frocks of workpiece Ф 1580mm
1410 bench floors of Ф, and the heavy platform of workpiece is sturdy with frock bench floor, and pressing plate passes through 6 M24 screwed holes on base surface
Workpiece pressing, prevents workpiece sidesway and warpage, keeps the flatness of workpiece.In addition, 6 auxiliary are placed below workpiece outer
Support, by the adjustment hole rotary supporting rod of supporting part side, makes the top surface and absorption surface of support bar, coordinates base slab stability to support
Workpiece.
These technical schemes, including improved technical scheme and further improved technical scheme can also be combined with each other
Or combine, so as to reach superior technique effect.
There is following beneficial effect by adopting above-mentioned technical proposal, this utility model：
A kind of rotor brake disc processing tool of the present utility model, for coordinating gantry numerical control boring-milling to turn to be processed
Sub- brake disc is processed, and workpiece can be made to be installed firm, accurate positioning, it is to avoid secondary to be installed, it is ensured that product quality；Simultaneously
The frock has highly versatile, can process in vertical processing device, and workpiece is installed the features such as positioning is convenient, and machining deformation is little, energy
It is enough to realize once being installed completing the processing of multiple operations.
Description of the drawings
Fig. 1 is top view of the present utility model.
Fig. 2 is front view of the present utility model.
Fig. 3 is the structural representation of Auxiliary support.
Fig. 4 is the front view of the present utility model of the rotor brake disc for being provided with to be processed.
Fig. 5 is the top view of the present utility model of the rotor brake disc for being provided with to be processed.
In Fig. 5, double dot dash line part is rotor brake disc to be processed.
In figure：1- soleplates, 2- base plates, 3- reinforcing plates, 4- Auxiliary supports, rotor brake disc 5- to be processed, 6- gantry
The workbench of digital-control boring-milling machine, the screwed hole of 7- soleplates, the connecting hole of 8- base plates, 9- support bars, 10- nuts, 11- are supported
Pipe, 12- bases.
Specific embodiment
Below in conjunction with the accompanying drawings this patent is further explained.But the protection domain of this patent is not limited to specific enforcement
Mode.
Embodiment 1
As illustrated, a kind of rotor brake disc processing tool of this patent, for coordinating gantry numerical control boring-milling to rotor
Brake disc is processed, and it is characterized in that：Including soleplate 1, base plate 2, multiple reinforcing plates 3 and multiple Auxiliary supports 4.
Soleplate 1 and base plate 2 be arranged in parallel and soleplate 1 is located above base plate 2；Soleplate 1 and base plate 2 are be arranged in parallel
Be frock and process equipment workbench for convenience fixation, keep plane flatness and work pieces process precision, avoid
Under the influence of gravity, soleplate 1 deforms.
Multiple reinforcing plates 3 are arranged between soleplate 1 and base plate 2, for ensureing the rigidity and soleplate 1 of soleplate 1
With 2 spacing of base plate, in preventing the course of processing, cutter is damaged with cutter interference.
Step is provided with soleplate 1, described step corresponds to the heavy platform of Ф 1580mm on workpiece, and avoidance is opened needs and added
The position in work hole；The step is for carrying out origin reference location to rotor brake disc；Described soleplate 1 is provided with 6 uniform spiral shells
Pit, for installation bolt connection rotor brake disc and soleplate 1.
Base plate 2 is provided with the connecting hole being engaged with gantry numerical control boring-milling workbench upper installing hole, base plate 2 is passed through
Bolt and connecting hole are connected with the workbench of gantry numerical control boring-milling.
Auxiliary support 4 includes base 12, support tube 11, nut 10 and support bar 9；Nut 10 and base 12 are separately positioned on
Above and below support tube 11；9 upper end of support bar is supporting part, is connecting portion below supporting part；The supporting part upper surface
For plane, supporting part side is provided with adjustment hole；Connecting portion is provided with the external screw thread being engaged with nut 10；The connecting portion of support bar 9
It is arranged in support tube 11 through nut 10.
Multiple Auxiliary supports 4 are arranged on gantry numerical control boring-milling workbench, are uniformly distributed around base plate 2, phase interworking
Close, auxiliary foundation plate 1 is supported on below rotor brake disc.
Wherein, soleplate 1 be external diameter Ф 1460mm, internal diameter Ф 1100mm, the plectane of thickness 40mm, outer diameter of step Ф
1410mm, depth 6.5mm；Described base plate 2 is external diameter Ф 1560mm, internal diameter Ф 1100mm, the plectane of thickness 40mm；Reinforcing plate
3 is 9, and the plate that reinforcing plate 3 is long 360mm, width 180mm, thickness is 25mm, 9 reinforcing plates 3 are uniformly arranged on 1 He of soleplate
Between base plate 2；
The material of soleplate 1, support base and reinforcing plate 3 is Q235B, and weldering is between reinforcing plate 3 and soleplate 1, base plate 2
Connect in succession, be to be welded to connect between support tube 11 and base 12 and nut 10.
Base 12 is external diameter Ф 120mm, internal diameter Ф 60mm, the plectane of thickness 40mm, and support tube 11 is external diameter Ф 76mm, wall
The round steel pipe of thick 6mm, height 250mm, nut 10 is external diameter Ф 100mm, female thread is Tr44 × 7, the plectane of thickness 40mm, is propped up
The supporting part external diameter Ф 75mm of strut 9, thickness 40mm, connecting portion be external screw thread Tr44 × 7, the round steel of length 210mm.
During use, the rotor brake disc processing tool is worked with gantry numerical control boring-milling by the connecting hole on base plate 2
Platform is fixed using the bolt of M24.During use, work piece hoisting is kept flat on soleplate 1, makes the heavy platform correspondence frocks of workpiece Ф 1580mm
On 1410 bench floors of Ф, and the heavy platform of workpiece is sturdy with frock bench floor, and pressing plate passes through 6 M24 screw threads on base surface
Pore pressure clamping of workpieces, prevents workpiece sidesway and warpage, keeps the flatness of workpiece.In addition, 6 auxiliary are placed below workpiece outer
4 are supported, by the adjustment hole rotary supporting rod 9 of supporting part side, the top surface and absorption surface of support bar 9 is made, coordinates base plate 2 steady
Surely support workpiece.
Claims (5)
1. a kind of rotor brake disc processing tool, for coordinating gantry numerical control boring-milling to be processed rotor brake disc, which is special
Levying is：Including soleplate, base plate, multiple reinforcing plates and multiple Auxiliary supports；
The soleplate and base plate be arranged in parallel and soleplate is located above base plate；
The plurality of reinforcing plate is arranged between soleplate and base plate, for ensureing the rigidity and soleplate and base plate of soleplate
Spacing, damages cutter with cutter interference in preventing the course of processing；
Step is provided with the soleplate, the step corresponds to the heavy platform of Ф 1580mm on workpiece, and avoidance is opened and needs processing
The position in hole；The step is for carrying out origin reference location to rotor brake disc；The soleplate is provided with 6 uniform screwed holes,
Connect rotor brake disc and soleplate for installation bolt；
The base plate is provided with the connecting hole being engaged with gantry numerical control boring-milling workbench upper installing hole, enables base plate to pass through spiral shell
Bolt and connecting hole are connected with the workbench of gantry numerical control boring-milling；
The Auxiliary support includes base, support tube, nut and support bar；Nut and base are separately positioned on the top of support tube
And lower section；Post upper is supporting part, is connecting portion below supporting part；The supporting part upper surface be plane, supporting part side
Face is provided with adjustment hole；Connecting portion is provided with the external screw thread being engaged with nut；The connecting portion of support bar is arranged on support through nut
In pipe；
The plurality of Auxiliary support is arranged on gantry numerical control boring-milling workbench, is uniformly distributed around base plate, is cooperated,
Auxiliary foundation plate is supported on below rotor brake disc.
2. rotor brake disc processing tool according to claim 1, is characterized in that：Described reinforcing plate is 9,9 reinforcements
Plate is uniformly arranged between soleplate and base plate.
3. rotor brake disc processing tool according to claim 1, is characterized in that：Described soleplate, support base and reinforcement
The material of plate is Q235B.
4. rotor brake disc processing tool according to claim 1, is characterized in that：Described reinforcing plate and soleplate, base plate
Between be and be welded to connect.
5. rotor brake disc processing tool according to claim 1, is characterized in that：Between described support tube and base and nut
To be welded to connect.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621110513.9U CN206047685U (en) | 2016-10-11 | 2016-10-11 | A kind of rotor brake disc processing tool |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621110513.9U CN206047685U (en) | 2016-10-11 | 2016-10-11 | A kind of rotor brake disc processing tool |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206047685U true CN206047685U (en) | 2017-03-29 |
Family
ID=58363828
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621110513.9U Expired - Fee Related CN206047685U (en) | 2016-10-11 | 2016-10-11 | A kind of rotor brake disc processing tool |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206047685U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106181497A (en) * | 2016-10-11 | 2016-12-07 | 中车洛阳机车有限公司 | A kind of rotor brake disc processing tool |
-
2016
- 2016-10-11 CN CN201621110513.9U patent/CN206047685U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106181497A (en) * | 2016-10-11 | 2016-12-07 | 中车洛阳机车有限公司 | A kind of rotor brake disc processing tool |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170329 Termination date: 20211011 |