CN106181497A - A kind of rotor brake disc processing tool - Google Patents
A kind of rotor brake disc processing tool Download PDFInfo
- Publication number
- CN106181497A CN106181497A CN201610884517.0A CN201610884517A CN106181497A CN 106181497 A CN106181497 A CN 106181497A CN 201610884517 A CN201610884517 A CN 201610884517A CN 106181497 A CN106181497 A CN 106181497A
- Authority
- CN
- China
- Prior art keywords
- soleplate
- base plate
- brake disc
- rotor brake
- plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/062—Work-clamping means adapted for holding workpieces having a special form or being made from a special material
Abstract
Invention describes a kind of rotor brake disc processing tool, support including soleplate, base plate, multiple reinforcing plate and multiple auxiliary；Soleplate and base plate be arranged in parallel and soleplate is positioned at above base plate, multiple reinforcing plates are arranged between soleplate and base plate, and multiple auxiliary supports are arranged on gantry numerical control boring-milling workbench, are uniformly distributed around base plate, cooperating, auxiliary foundation plate is supported on below rotor brake disc.This processing tool is for coordinating gantry numerical control boring-milling to be processed rotor brake disc to be processed, it is possible to make workpiece be installed firm, accurate positioning, it is to avoid secondary is installed, it is ensured that product quality.
Description
Technical field
The present invention relates to wind generator rotor brake disc processing technique field a kind of, particularly a kind of rotor brake disc processing
Frock.
Background technology
Rotor brake disc be material be Q345D, thickness 60mm, external diameter Ф 2560mm, internal diameter Ф 1420mm, and have on internal diameter
The disk part by performing of Ф 1580mm heavy stand, workpiece has 60 M30 tapped through holes, 6 Ф 260+0.052 0 holes, 54 M16 spiral shells
Stricture of vagina through hole, 4 Ф 13.5mm～the counterbore of Ф 27mm.Owing to all there is position degree in the above-mentioned each hole of workpiece relative to Ф 1580mm heavy stand
Requirement, and the arrangement of hole system is closely, usually needs to readjust the position of fixture, cause secondary to be installed, shadow during processing
Ring product quality.In order to reduce the deformation that is installed of workpiece, when being prevented effectively from work pieces process and the interference of fixture, it is ensured that product
Quality, improves production efficiency, has designed and produced rotor brake disc processing tool, and this frock institute that can realize once being installed is porose
The processing of system.
Summary of the invention
The technical problem to be solved is to provide a kind of rotor brake disc processing tool, is used for ensureing to stop at rotor
Hull processes the machining accuracy of hole when system, it is ensured that product quality, improves production efficiency.
In order to realize solving the purpose of above-mentioned technical problem, present invention employs following technical scheme:
A kind of rotor brake disc processing tool, is used for coordinating gantry numerical control boring-milling to be processed rotor brake disc, its feature
It is: include that soleplate, base plate, multiple reinforcing plate and multiple auxiliary support；
Described soleplate and base plate be arranged in parallel and soleplate is positioned at above base plate；Soleplate and base plate are be arranged in parallel be in order to
Facilitate frock and process equipment workbench fixing, keep flatness and the precision of work pieces process of plane, avoid at gravity
Under the influence of soleplate deform；
The plurality of reinforcing plate is arranged between soleplate and base plate, is used for ensureing the rigidity of soleplate and soleplate and base plate
Spacing, prevents from damaging cutter with cutter interference in the course of processing；
Step it is provided with on described soleplate, the heavy stand of Ф 1580mm on described step correspondence workpiece, and dodge out needs and add
The position in work hole；This step is for carrying out origin reference location to rotor brake disc；Described soleplate is provided with 6 uniform screw threads
Hole, is used for installing bolt and connects rotor brake disc and soleplate；
Described base plate is provided with the connecting hole matched with installing hole on gantry numerical control boring-milling workbench, enables base plate to pass through
Bolt and connecting hole are connected with the workbench of gantry numerical control boring-milling；
Described auxiliary supports and includes base, a stay tube, nut and support bar；Nut and base are separately positioned on the upper of a stay tube
Side and lower section；Post upper is supporting part, is connecting portion below supporting part；Described supporting part upper surface is plane, supporting part
Side is provided with adjustment hole；Connecting portion is provided with the external screw thread matched with nut；The connecting portion of support bar is arranged on through nut and props up
In stay tube；
Described multiple auxiliary supports are arranged on gantry numerical control boring-milling workbench, are uniformly distributed around base plate, phase interworking
Closing, auxiliary foundation plate is supported on below rotor brake disc.
Concrete: described soleplate is external diameter Ф 1460mm, internal diameter Ф 1100mm, the plectane of thickness 40mm, outer diameter of step
Ф 1410mm, degree of depth 6.5mm；Described base plate is external diameter Ф 1560mm, internal diameter Ф 1100mm, the plectane of thickness 40mm.
Concrete: described reinforcing plate is 9, and reinforcing plate is long 360mm, wide 180mm, thickness are the plate of 25mm, 9 reinforcements
Plate is uniformly arranged between soleplate and base plate.
Concrete: the material of described soleplate, support seat and reinforcing plate is Q235B.
Concrete: it is between described reinforcing plate and soleplate, base plate and is welded to connect.
Concrete: described base is external diameter Ф 120mm, internal diameter Ф 60mm, the plectane of thickness 40mm.
Concrete: described stay tube is external diameter Ф 76mm, the round steel pipe of wall thickness 6mm, highly 250mm.
Concrete: described nut is external diameter Ф 100mm, female thread is Tr44 × 7, the plectane of thickness 40mm.
Concrete: the supporting part external diameter Ф 75mm of described support bar, thickness 40mm, connecting portion is external screw thread Tr44 × 7, long
The round steel of degree 210mm.
Concrete: for being welded to connect between described stay tube and base and nut.
Using method: this rotor brake disc processing tool is by the connecting hole on base plate and gantry numerical control boring-milling workbench
The bolt using M24 is fixed.During use, work piece hoisting keeps flat on soleplate, makes in workpiece Ф 1580mm heavy stand correspondence frock
Ф 1410 bench floor, and workpiece heavy stand is sturdy with frock bench floor, and pressing plate is by 6 M24 screwed holes on base surface
Workpiece pressing, prevents workpiece sidesway and warpage, keeps the flatness of workpiece.It addition, place 6 auxiliary below workpiece outer
Support, by the adjustment hole rotary supporting rod of supporting part side, makes end face and the absorption surface of support bar, coordinates base slab stability to support
Workpiece.
These technical schemes, the technical scheme including the technical scheme improved and improvement further can also be combined with each other
Or in conjunction with, thus reach superior technique effect.
By using technique scheme, the present invention has a following beneficial effect:
A kind of rotor brake disc processing tool of the present invention, for coordinating gantry numerical control boring-milling to rotor brake disc to be processed
It is processed, it is possible to make workpiece be installed firm, accurate positioning, it is to avoid secondary is installed, it is ensured that product quality；This frock tool simultaneously
Having highly versatile, can process at vertical processing device, workpiece is installed and positions conveniently, the features such as machining deformation is little, it is possible to realize
Secondary being installed can complete the processing of multiple operation.
Accompanying drawing explanation
Fig. 1 is the top view of the present invention.
Fig. 2 is the front view of the present invention.
Fig. 3 is the structural representation that auxiliary supports.
Fig. 4 is the front view of the present invention being provided with rotor brake disc to be processed.
Fig. 5 is the top view of the present invention being provided with rotor brake disc to be processed.
In Fig. 5, double dot dash line part is rotor brake disc to be processed.
In figure: 1-soleplate, 2-base plate, 3-reinforcing plate, 4-assists support, rotor brake disc to be processed for 5-, 6-gantry
The workbench of digital-control boring-milling machine, the screwed hole of 7-soleplate, the connecting hole of 8-base plate, 9-support bar, 10-nut, 11-supports
Pipe, 12-base.
Detailed description of the invention
Below in conjunction with the accompanying drawings this patent is further explained.But the protection domain of this patent is not limited to concrete enforcement
Mode.
Embodiment 1
As it can be seen, a kind of rotor brake disc processing tool of this patent, it is used for coordinating gantry numerical control boring-milling that rotor is braked
Dish is processed, and it is characterized in that: include soleplate 1, base plate 2, multiple reinforcing plate 3 and multiple auxiliary support 4.
Soleplate 1 and base plate 2 be arranged in parallel and soleplate 1 is positioned at above base plate 2；Soleplate 1 and base plate 2 are be arranged in parallel
Be frock and process equipment workbench for convenience fixing, keep flatness and the precision of work pieces process of plane, avoid
Under the influence of gravity, soleplate 1 deforms.
Multiple reinforcing plates 3 are arranged between soleplate 1 and base plate 2, for ensureing rigidity and the soleplate 1 of soleplate 1
With base plate 2 spacing, prevent from the course of processing damages cutter with cutter interference.
Step it is provided with on soleplate 1, the heavy stand of Ф 1580mm on described step correspondence workpiece, and dodge out needs and add
The position in work hole；This step is for carrying out origin reference location to rotor brake disc；Described soleplate 1 is provided with 6 uniform spiral shells
Pit, is used for installing bolt and connects rotor brake disc and soleplate 1.
Base plate 2 is provided with the connecting hole matched with installing hole on gantry numerical control boring-milling workbench, makes base plate 2 to pass through
Bolt and connecting hole are connected with the workbench of gantry numerical control boring-milling.
Auxiliary supports 4 and includes base 12, a stay tube 11, nut 10 and support bar 9；Nut 10 and base 12 are separately positioned on
Prop up above and below stay tube 11；Support bar 9 upper end is supporting part, is connecting portion below supporting part；Described supporting part upper surface
For plane, supporting part side is provided with adjustment hole；Connecting portion is provided with the external screw thread matched with nut 10；The connecting portion of support bar 9
It is arranged in a stay tube 11 through nut 10.
Multiple auxiliary support 4 and are arranged on gantry numerical control boring-milling workbench, are uniformly distributed around base plate 2, phase interworking
Closing, auxiliary foundation plate 1 is supported on below rotor brake disc.
Wherein, soleplate 1 is external diameter Ф 1460mm, internal diameter Ф 1100mm, the plectane of thickness 40mm, outer diameter of step Ф
1410mm, degree of depth 6.5mm；Described base plate 2 is external diameter Ф 1560mm, internal diameter Ф 1100mm, the plectane of thickness 40mm；Reinforcing plate
3 is 9, and reinforcing plate 3 is long 360mm, wide 180mm, thickness are the plate of 25mm, and 9 reinforcing plates 3 are uniformly arranged on soleplate 1 He
Between base plate 2；
The material of soleplate 1, support seat and reinforcing plate 3 is Q235B, is, between reinforcing plate 3 with soleplate 1, base plate 2, the company of welding
Connect, prop up between stay tube 11 and base 12 and nut 10 as being welded to connect.
Base 12 is external diameter Ф 120mm, internal diameter Ф 60mm, the plectane of thickness 40mm, and a stay tube 11 is external diameter Ф 76mm, wall
The round steel pipe of thick 6mm, highly 250mm, nut 10 is external diameter Ф 100mm, female thread is Tr44 × 7, the plectane of thickness 40mm,
The supporting part external diameter Ф 75mm of strut 9, thickness 40mm, connecting portion is external screw thread Tr44 × 7, the round steel of length 210mm.
During use, this rotor brake disc processing tool is worked with gantry numerical control boring-milling by the connecting hole on base plate 2
Platform uses the bolt of M24 to fix.During use, work piece hoisting keeps flat on soleplate 1, makes workpiece Ф 1580mm heavy stand correspondence frock
On Ф 1410 bench floor, and workpiece heavy stand is sturdy with frock bench floor, and pressing plate is by 6 M24 screw threads on base surface
Pore pressure clamping of workpieces, prevents workpiece sidesway and warpage, keeps the flatness of workpiece.It addition, place 6 auxiliary below workpiece outer
Support 4, by the adjustment hole rotary supporting rod 9 of supporting part side, make end face and the absorption surface of support bar 9, coordinate base plate 2 steady
Surely workpiece is supported.
Claims (5)
1. a rotor brake disc processing tool, is used for coordinating gantry numerical control boring-milling to be processed rotor brake disc, and it is special
Levy and be: include that soleplate, base plate, multiple reinforcing plate and multiple auxiliary support；
Described soleplate and base plate be arranged in parallel and soleplate is positioned at above base plate；
The plurality of reinforcing plate is arranged between soleplate and base plate, is used for ensureing the rigidity of soleplate and soleplate and base plate
Spacing, prevents from damaging cutter with cutter interference in the course of processing；
Be provided with step on described soleplate, the heavy stand of Ф 1580mm on described step correspondence workpiece, and dodge open need processing
The position in hole；This step is for carrying out origin reference location to rotor brake disc；Described soleplate is provided with 6 uniform screwed holes,
Rotor brake disc and soleplate is connected for installing bolt；
Described base plate is provided with the connecting hole matched with installing hole on gantry numerical control boring-milling workbench, enables base plate to pass through spiral shell
Bolt and connecting hole are connected with the workbench of gantry numerical control boring-milling；
Described auxiliary support includes base, a stay tube, nut and support bar；Nut and base are separately positioned on the top of a stay tube
And lower section；Post upper is supporting part, is connecting portion below supporting part；Described supporting part upper surface is plane, supporting part side
Face is provided with adjustment hole；Connecting portion is provided with the external screw thread matched with nut；The connecting portion of support bar is arranged on support through nut
In pipe；
The plurality of auxiliary support is arranged on gantry numerical control boring-milling workbench, is uniformly distributed around base plate, cooperates,
Auxiliary foundation plate is supported on below rotor brake disc.
The most according to claim 1, rotor brake disc processing tool, is characterized in that: described reinforcing plate is 9,9 reinforcements
Plate is uniformly arranged between soleplate and base plate.
The most according to claim 1, rotor brake disc processing tool, is characterized in that: described soleplate, support seat and reinforcement
The material of plate is Q235B.
The most according to claim 1, rotor brake disc processing tool, is characterized in that: described reinforcing plate and soleplate, base plate
Between be and be welded to connect.
The most according to claim 1, rotor brake disc processing tool, is characterized in that: described props up between stay tube and base and nut
For being welded to connect.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610884517.0A CN106181497A (en) | 2016-10-11 | 2016-10-11 | A kind of rotor brake disc processing tool |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610884517.0A CN106181497A (en) | 2016-10-11 | 2016-10-11 | A kind of rotor brake disc processing tool |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106181497A true CN106181497A (en) | 2016-12-07 |
Family
ID=57521150
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610884517.0A Pending CN106181497A (en) | 2016-10-11 | 2016-10-11 | A kind of rotor brake disc processing tool |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106181497A (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2006289510A (en) * | 2005-04-06 | 2006-10-26 | Myotoku Ltd | Work clamp device |
| CN2832416Y (en) * | 2005-10-01 | 2006-11-01 | 扬动股份有限公司 | Adjustable bracket |
| JP2007069278A (en) * | 2005-09-05 | 2007-03-22 | Iwao Ura | Tool gripping chuck and taper shank |
| CN104389424A (en) * | 2014-10-31 | 2015-03-04 | 成都聚智工业设计有限公司 | Template support mandril |
| CN205254600U (en) * | 2015-12-17 | 2016-05-25 | 中车洛阳机车有限公司 | Become oar bearing inner race connecting plate processing frock |
| CN105650409A (en) * | 2014-11-14 | 2016-06-08 | 陕西飞机工业（集团）有限公司 | Supporting device used for bases of large and medium-sized technical device and equipment |
| CN206047685U (en) * | 2016-10-11 | 2017-03-29 | 中车洛阳机车有限公司 | A kind of rotor brake disc processing tool |
-
2016
- 2016-10-11 CN CN201610884517.0A patent/CN106181497A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2006289510A (en) * | 2005-04-06 | 2006-10-26 | Myotoku Ltd | Work clamp device |
| JP2007069278A (en) * | 2005-09-05 | 2007-03-22 | Iwao Ura | Tool gripping chuck and taper shank |
| CN2832416Y (en) * | 2005-10-01 | 2006-11-01 | 扬动股份有限公司 | Adjustable bracket |
| CN104389424A (en) * | 2014-10-31 | 2015-03-04 | 成都聚智工业设计有限公司 | Template support mandril |
| CN105650409A (en) * | 2014-11-14 | 2016-06-08 | 陕西飞机工业（集团）有限公司 | Supporting device used for bases of large and medium-sized technical device and equipment |
| CN205254600U (en) * | 2015-12-17 | 2016-05-25 | 中车洛阳机车有限公司 | Become oar bearing inner race connecting plate processing frock |
| CN206047685U (en) * | 2016-10-11 | 2017-03-29 | 中车洛阳机车有限公司 | A kind of rotor brake disc processing tool |
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|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20161207 |
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| WD01 | Invention patent application deemed withdrawn after publication |