CN206028166U - Automatic check out system of jump ring used on car sun visor board assembly - Google Patents
Automatic check out system of jump ring used on car sun visor board assembly Download PDFInfo
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- CN206028166U CN206028166U CN201621029846.9U CN201621029846U CN206028166U CN 206028166 U CN206028166 U CN 206028166U CN 201621029846 U CN201621029846 U CN 201621029846U CN 206028166 U CN206028166 U CN 206028166U
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- screw mandrel
- jump ring
- main body
- cylinder
- servomotor
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Abstract
The utility model discloses an automatic check out system of jump ring used on car sun visor board assembly, be equipped with the transmission band in the main part, it is used for transmitting orbital A material vibrations sequencing dish and B material vibrations sequencing dish to have placed side by side to have respectively at the head end of main part, be equipped with upright frame directly over transmission track end, be equipped with a height detection sensor in proper order after founding the frame, first pickup apparatus, pressure measurement, the 2nd height detection sensor and second pickup apparatus, and be equipped with a series of position sensor. The utility model discloses the automatic check out system who obtains makes entire system can realize automatic operation under of the setting of a series of sensors, detects the height dimensions and the hardness of jump ring to can the automatic selection provide nonconforming product in the testing process one by one of product, change traditional artifical mode that detects, improve work efficiency, and guaranteed the quality of final jump ring.
Description
Technical field
This utility model is related to a kind of automatic checkout system of jump ring, particularly a kind of on automotive sunshade panel assembly
The automatic checkout system of jump ring.
Background technology
Automotive sunshade panel assembly is mounted in front windshield upper beam and provides for front stall occupant and blocks sunlight and anti-
Dazzle the eyes the suspension movement part of function, be to ensure in driving uses and shake road surface running, it is ensured that sunshading board is not trembled
Dynamic and depending condition, meets normal sunshading board and operates with requirement, and the rotating mechanism of sunshading board must assure that certain rotatory force
Square and rotation endurance quality.
Realize the rotating operation torque mainly by fixation clamp, jump ring, rotary shaft by mutually compression and damping action shape
Into the size of torque is durable with rotation mainly to be determined by jump ring, while the height and heat treatment hardness of jump ring are to ensure to continue surely
Determine the key of output function torque, jump ring is highly low, jump ring hardness not enough, then output torque is little, while jump ring hardness is not enough,
Under rotating shaft effect, easily by compression, cause height dimension not enough, torque and durable be all unsatisfactory for；If jump ring height Gao Ze
Output torque is relatively also bigger, but can affect operation because of the excessive generation abnormal sound of torque；If jump ring much higher hard, is easily caused
Jump ring ruptures, and causes rotating operation function complete failure.
Therefore, it is necessary to be controlled to the height dimension and hardness of jump ring, conventional jump ring is controlled highly using manual full inspection
System, workload are big, and efficiency is low；Hardness test is destructive testing, is not suitable for full inspection, therefore jump ring hardness is controlled with sampling observation mode
System, therefore the jump ring hardness for using that cannot ensure to circulate complies fully with, and causes the generation of mass defect, is unsatisfied with user.
Utility model content
The purpose of this utility model is provided and can be realized to jump ring height to solve above-mentioned the deficiencies in the prior art
The automatic full inspection of size and hardness, effect are high, a kind of jump ring on automotive sunshade panel assembly that Detection capability is good it is automatic
Detecting system.
To achieve these goals, a kind of jump ring on automotive sunshade panel assembly designed by this utility model from
Dynamic detecting system, including main body, is provided with transmission belt in main body, is placed with A material vibrations sequence disks and B side by side in the head end of main body
Material vibrations sequence disk, is equipped with for transmitting jump ring to transmission belt on A material vibrations sequence disks and B material vibrations sequence disks
Transmission track, is provided with stile directly over transporting rail end, be provided with stile two it is corresponding with transporting rail difference
Sequence delay switch, is provided with the first height detection sensor in front of stile, positioned at the first height detection sensor center
The main body of axle both sides is provided with two symmetrical first position sensors, in front of the first height detection sensor is provided with first
Pick device, is provided with symmetrical two second position sensor in the both sides of the main body immediately below the first pick device,
The first defective work case is placed with the lateral location of the main body below the first pick device, before the first pick device
Side is provided with the bracing frame with pressure-detecting device, is placed with Hydraulic Station in the side of bracing frame, immediately below bracing frame
The both sides of main body are provided with the 3rd position sensor of symmetrical two, are provided with the second height detection sensing in front of bracing frame
Device, is provided with two the 4th symmetrical position sensors being located in the main body of the second height detection sensor central shaft both sides,
The second pick device is provided with front of second height detection sensor, on the both sides of the main body below the second pick device
The 5th position sensor of symmetrical two is provided with, the is placed with the lateral location of the main body below the second pick device
Two defective work casees, are placed with certified products case immediately below transmission end of tape, are provided with control in the side of main body whole automatically
The switch board of detecting system.First pick device includes the first screw mandrel, the second screw mandrel, the first servomotor, the second servo
Motor and the first cylinder, first screw mandrel are connected with the first servomotor parallel to stile in one end of the first screw mandrel, described
Second screw mandrel is vertically connected at the first screw mandrel, and is connected with the second servomotor in one end of the second screw mandrel, on the first screw mandrel
It is connected with the first cylinder；Second pick device includes the 3rd screw mandrel, the 4th screw mandrel, the 3rd servomotor, the 4th servo electricity
Machine and the second cylinder, parallel to the first screw mandrel, one end of the 3rd screw mandrel is connected with the 3rd servomotor to the 3rd screw mandrel, and the 4th
Screw mandrel is vertically connected at the 3rd screw mandrel, and is connected with the 4th servomotor in one end of the 4th screw mandrel, connects on the 3rd screw mandrel
There is the second cylinder, telescopic arm is respectively connected with the lower end of above-mentioned first cylinder and the second cylinder, be provided with position fixed on telescopic arm
Level sensor, the bottom of telescopic arm be provided with can break-make electro permanent magnetic take disk.The pressure-detecting device include pressure inductor,
Oil cylinder and stroke induction apparatuss, the oil cylinder are installed on the top of bracing frame panel, below bracing frame panel are provided with feeling of stress
Device is answered, two stroke induction apparatuss through bracing frame panel are arranged with pressure inductor, the oil cylinder is by lifting
Bar is connected with pressure inductor.
By above-mentioned design, operationally the step of it is as follows：
The first step：Feed intake, jump ring is positioned on A material vibrations sequence disks and B material vibrations sequence disks, with vibrations jump ring meeting
It is arranged on transporting rail one by one, due to the design of the delay switch that sorts, two sequence delay switch can section interval time successively
Open, jump ring is then controlled to a determining deviation and is arranged in transmission belt；
Second step：Height detection, when jump ring passes through first position sensor, first height detection sensor just starts
Work, is detected and is recorded as the first height to the height of jump ring, if the first height does not meet examination criteria, the jump ring is
Substandard product, into the 3rd step, if the first height coincidence detection standard, into the 4th step；
3rd step：Detection, when jump ring passes through second position sensor, the first pick device just the collection of letters number will start a work
Make, due to the effect of screw mandrel, the first screw mandrel can be moved horizontally on the second screw mandrel, the first cylinder can on the first screw mandrel on move down
It is dynamic, so a point can be determined in three dimensions, the location positioning sensor that simultaneous retractable arm is provided with can determine that jump ring position
Put, by can break-make electro permanent magnetic disk of taking be capable of achieving to take and defective work and be placed in the first defective work case；
4th step, ballast, jump ring continue to move ahead in transmission belt, when jump ring passes through three position sensors, pressure inspection
Survey device to start working, Hydraulic Station will provide oil for oil cylinder, and oil cylinder can realize setting action, can examine pressure by switch board
Device setting desirable pressure is surveyed, stroke induction apparatuss can be moved down according to setting stroke, and elevating lever declines, and drives the face of pressure inductor
Plate carries out ballast to jump ring,
5th step, final to detect, jump ring circulation after ballast is sensed by the 4th position sensor, now the second height detection
Device receives signal and starts working, and draws the second height to the detection that jump ring carries out height dimension, if what the second height substantially diminished
Then jump ring hardness is not enough, or the jump ring after being ballasted ruptures because of much higher hard, into the 6th step, if the second height
Coincidence detection standard, then jump ring is certified products, postpones and passes through, eventually falls in certified products case；
6th step, detection, after the 5th position sensor is put in jump ring circulation, the second pick device is started working, and will be unqualified
The jump ring of product is picked and placed in the second defective work case, when the second height change is in prescribed limit, wherein the second ten
Take device operation principle identical with the first pick device.
Additionally, servomotor is corresponding screw mandrel provides power so that screw mandrel can around central axis, by
The part that this realization is connected on screw mandrel can be realized moving horizontally.
A kind of automatic checkout system of jump ring on automotive sunshade panel assembly that this utility model is obtained, a series of
Enable whole system to realize automatic operating under the setting of sensor, the height dimension and hardness of jump ring are examined
Survey, and proposition substandard product can be chosen automatically in the detection process one by one of product, change Traditional Man detection
Mode, improves work efficiency, and ensure that the quality of final jump ring.
Description of the drawings
Fig. 1 is a kind of automatic checkout system structural representation of jump ring on automotive sunshade panel assembly that embodiment is provided
Figure；
Fig. 2 is the structural representation of the first pick device that embodiment is provided；
Fig. 3 is the structural representation of the pressure-detecting device that embodiment is provided；
Fig. 4 is the structural representation of the second pick device that embodiment is provided；
Fig. 5 is partial enlarged drawing at the A of embodiment offer.
In figure：A material vibrations sequence disk 1, B material vibrations sequence disks 2, jump ring 3, stile 4, sequence delay switch 5, first position
Sensor 6, the first height detection sensor 7, switch board 8, the 3rd position sensor 9, the first cylinder 10, pressure inductor 11,
Pressure-detecting device 12, stroke induction apparatuss 13, the 4th position sensor 14, the 5th position sensor 15, the 3rd screw mandrel 16, second
Cylinder 17, the 3rd servomotor 18, the 4th servomotor 19, certified products case 20, the 4th screw mandrel 21, the second defective work case 22,
Hydraulic Station 23, the second screw mandrel 24, the first servomotor 25, the second servomotor 26, second position sensor 27, first are unqualified
Product case 28, the first screw mandrel 29, transmission belt 30, main body 31, transmission track 32, the first pick device 33, the second pick device 34,
Two height detection sensors 35, oil cylinder 36, bracing frame 37, elevating lever 38, location positioning sensor 39, can break-make electro permanent magnetic take
Disk 40, telescopic arm 41.
Specific embodiment
With reference to the accompanying drawings and examples this utility model is further illustrated.
Embodiment：
As Figure 1-5, the automatic detection of a kind of jump ring on automotive sunshade panel assembly that this utility model is provided
System, including main body 31, is provided with transmission belt 30 in main body 31, is placed with A material vibrations sequence disks 1 side by side in the head end of main body 31
With B material vibrations sequence disk 2, the A material vibrations sequence disk 1 and B material vibrations sequence disk 2 on be equipped with for transmit jump ring 3 to
Transmission track 32 in transmission belt 30, is provided with stile 4 directly over 32 end of transporting rail, be provided with stile 4 two with
Transporting rail 32 distinguishes corresponding sequence delay switch 5, is provided with the first height detection sensor 7 in the front of stile 4, is being located at
The main body 31 of 7 central shaft both sides of the first height detection sensor is provided with two symmetrical first position sensors 6, high first
The front of degree detection sensor 7 is provided with the first pick device 33, two of the main body 31 immediately below the first pick device 33
Side is provided with symmetrical two second position sensor 27, at the lateral location of the main body 31 below the first pick device 33
The first defective work case 28 is placed with, and the bracing frame 37 with pressure-detecting device 12 is provided with the front of the first pick device 33,
Hydraulic Station 23 is placed with the side of bracing frame 37, is provided with symmetrical on the both sides of the main body 31 immediately below bracing frame 37
Two the 3rd position sensors 9, are provided with the second height detection sensor 35 in the front of bracing frame 37, are examining positioned at the second height
The main body 31 for surveying 35 central shaft both sides of sensor is provided with two the 4th symmetrical position sensors 14, passes in the second height detection
The front of sensor 35 is provided with the second pick device 34, on the both sides of the main body 31 below the second pick device 34 is provided with right
Two the 5th position sensors 15 for claiming, are placed with the at the lateral location of the main body 31 below the second pick device 34
Two defective work casees 22, immediately below 30 end of transmission belt are placed with certified products case 20, are provided with control in the side of main body 31
The switch board 8 of whole automatic checkout system.First pick device 33 includes that the first screw mandrel 29, the second screw mandrel 24, first are watched
Take motor 25, the second servomotor 26 and the first cylinder 10, first screw mandrel 29 parallel to stile 4, in the first screw mandrel 29
One end is connected with the first servomotor 25, and the second screw mandrel 24 is vertically connected on the first screw mandrel 29, and the one of the second screw mandrel 24
End is connected with the second servomotor 26, is connected with the first cylinder 10 on the first screw mandrel 29；Second pick device 34 includes
3rd screw mandrel 16, the 4th screw mandrel 21, the 3rd servomotor 18, the 4th servomotor 19 and the second cylinder 17, the 3rd screw mandrel
16 are connected with the 3rd servomotor 18 parallel to the first screw mandrel 29, one end of the 3rd screw mandrel 16, and the 4th screw mandrel 21 is vertically connected at
On 3rd screw mandrel 16, and the 4th servomotor 19 is connected with one end of the 4th screw mandrel 21, be connected with the 3rd screw mandrel 16
Two cylinders 17, are respectively connected with telescopic arm 41 in the lower end of above-mentioned first cylinder 10 and the second cylinder 17, are provided with telescopic arm 41
Location positioning sensor 39, the bottom of telescopic arm 41 be provided with can break-make electro permanent magnetic take disk 40.The pressure-detecting device 12
Including pressure inductor 11, oil cylinder 36 and stroke induction apparatuss 13, the oil cylinder 36 is installed on the top of 37 panel of bracing frame, is propping up
Pressure inductor 11 is provided with below 37 panel of support, two is arranged with pressure inductor 11 through 37 face of bracing frame
The stroke induction apparatuss 13 of plate, the oil cylinder 36 are connected with pressure inductor 11 by elevating lever 38.
By above-mentioned design operationally, following step will be carried out：
The first step：Feed intake, jump ring 3 is positioned over 2 on A material vibrations sequence disks 1 and B material vibrations sequence disks, with vibrations card
Spring 3 can be arranged on transporting rail 32 one by one, due to the design of the delay switch 5 that sorts, between two meetings successively of sequence delay switch 5
Open every the time period, jump ring 3 is then controlled to a determining deviation and is arranged in transmission belt 30；
Second step：Height detection, when jump ring 3 passes through first position sensor 6, first height detection sensor 7 is just
Start working, detected and be recorded as the first height to the height of jump ring 3, if the first height does not meet examination criteria, should
Jump ring 3 is defective work, into the 3rd step, if the first height coincidence detection standard, into the 4th step；
3rd step：Detection, when the jump ring 3 for defective work passes through second position sensor 27, the first pick device 33
Just the collection of letters number will start working, due to the effect of screw mandrel, the first screw mandrel 29 can be moved horizontally on the second screw mandrel 24, the first gas
Cylinder 10 can be moved up and down on the first screw mandrel 29, so can determine a point in three dimensions, and simultaneous retractable arm 41 is provided with
Location positioning sensor 39 can determine that 3 position of jump ring, by can break-make electro permanent magnetic take disk 40 be capable of achieving to take it is unqualified
Product and thus it is capable of achieving in being placed on the first defective work case 28 defective work to pick up to the first defective work case
In 28；
4th step：Ballast, jump ring 3 continue to move ahead in transmission belt 30, when jump ring 3 passes through three position sensors 9, pressure
Force checking device 12 is started working, and Hydraulic Station 23 will provide oil for oil cylinder 36, and oil cylinder 36 can realize setting action, by control
Cabinet 8 can set desirable pressure to pressure-detecting device 12, and stroke induction apparatuss 13 can be moved down according to setting stroke, under elevating lever 38
Drop, drives the panel of pressure inductor 11 to carry out ballast to jump ring 3, and after ballast, jump ring 3 carries out the 5th step；
5th step：Final to detect, jump ring 3 is connect by the 4th position sensor 14, now the second height detection sensor 35
Collect mail number start working, the detection that jump ring 3 carries out height dimension is drawn second height, if second height substantially diminish if card
3 hardness of spring is not enough, or the jump ring 3 after being ballasted ruptures because of much higher hard, then into the 6th step, if the second height is accorded with
Examination criteria is closed, is then passed through, is eventually fallen in certified products case 20；
6th step, detection is that the second pick device 34 is opened after the 5th position sensor 15 is put in the circulation of jump ring 3 of defective work
Beginning work, jump ring 3 is picked up and is placed in the second defective work case 22,34 operation principle of wherein the second pick device and the
One pick device 33 is identical.
Claims (3)
1. a kind of automatic checkout system of the jump ring on automotive sunshade panel assembly, including main body（31）, in main body（31）On
It is provided with transmission belt（30）, it is characterised in that：In main body（31）Head end be placed with side by side A material vibrations sequence disk（1）Shake with B material
Sequence disk（2）, in A material vibrations sequence disks（1）With B material vibrations sequence disks（2）On be equipped with for transmitting jump ring（3）To biography
Defeated band（30）Transmission track（32）, in transporting rail（32）Stile is provided with directly over end（4）, in stile（4）It is provided with
Two and transporting rail（32）The corresponding sequence delay switch of difference（5）, in stile（4）Front be provided with the first height detection biography
Sensor（7）, positioned at the first height detection sensor（7）The main body of central shaft both sides（31）It is provided with two symmetrical first
Put sensor（6）, in the first height detection sensor（7）Front be provided with the first pick device（33）, positioned at the first pickup
Device（33）The main body of underface（31）Both sides be provided with symmetrical two second position sensor（27）, positioned at the first pickup
Device（33）The main body of lower section（31）Lateral location at be placed with the first defective work case（28）, in the first pick device（33）
Front be provided with band pressure-detecting device（12）Bracing frame（37）, in bracing frame（37）Side be placed with Hydraulic Station（23）,
Positioned at bracing frame（37）The main body of underface（31）Both sides be provided with the 3rd position sensor of symmetrical two（9）, propping up
Support（37）Front be provided with the second height detection sensor（35）, positioned at the second height detection sensor（35）Central shaft two
The main body of side（31）It is provided with two the 4th symmetrical position sensors（14）, in the second height detection sensor（35）Front
It is provided with the second pick device（34）, positioned at the second pick device（34）The main body of lower section（31）Both sides be provided with symmetrical two
Individual 5th position sensor（15）, positioned at the second pick device（34）The main body of lower section（31）Lateral location at be placed with
Two defective work casees（22）, in transmission belt（30）Certified products case is placed with immediately below end（20）, in main body（31）Side
It is provided with the switch board for controlling whole automatic checkout system（8）.
2. the automatic checkout system of a kind of jump ring on automotive sunshade panel assembly according to claim 1, its feature
It is：First pick device（33）Including the first screw mandrel（29）, the second screw mandrel（24）, the first servomotor（25）, second
Servomotor（26）With the first cylinder（10）, first screw mandrel（29）Parallel to stile（4）, in the first screw mandrel（29）One end
It is connected with the first servomotor（25）, the second screw mandrel（24）It is vertically connected at the first screw mandrel（29）, and in the second screw mandrel（24）'s
One end is connected with the second servomotor（26）, in the first screw mandrel（29）On be connected with the first cylinder（10）；The second pickup dress
Put（34）Including the 3rd screw mandrel（16）, the 4th screw mandrel（21）, the 3rd servomotor（18）, the 4th servomotor（19）With the second gas
Cylinder（17）, the 3rd screw mandrel（16）Parallel to the first screw mandrel（29）, the 3rd screw mandrel（16）One end be connected with the 3rd servo electricity
Machine（18）, the 4th screw mandrel（21）It is vertically connected at the 3rd screw mandrel（16）, and in the 4th screw mandrel（21）One end be connected with the 4th and watch
Take motor（19）, in the 3rd screw mandrel（16）On be connected with the second cylinder（17）；In above-mentioned first cylinder（10）With the second cylinder
（17）Lower end be respectively connected with telescopic arm（41）, in telescopic arm（41）It is provided with location positioning sensor（39）, in telescopic arm
（41）Bottom be provided with can break-make electro permanent magnetic take disk（40）.
3. the automatic checkout system of a kind of jump ring on automotive sunshade panel assembly according to claim 1 and 2, which is special
Levy and be：The pressure-detecting device（12）Including pressure inductor（11）, oil cylinder（36）With stroke induction apparatuss（13）, the oil
Cylinder（36）It is installed on bracing frame（37）The top of panel, in bracing frame（37）Pressure inductor is provided with below panel（11）,
Pressure inductor（11）On be arranged with two through bracing frame（37）The stroke induction apparatuss of panel（13）, the oil cylinder（36）
By elevating lever（38）With pressure inductor（11）Connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621029846.9U CN206028166U (en) | 2016-08-31 | 2016-08-31 | Automatic check out system of jump ring used on car sun visor board assembly |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621029846.9U CN206028166U (en) | 2016-08-31 | 2016-08-31 | Automatic check out system of jump ring used on car sun visor board assembly |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206028166U true CN206028166U (en) | 2017-03-22 |
Family
ID=58297909
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621029846.9U Withdrawn - After Issue CN206028166U (en) | 2016-08-31 | 2016-08-31 | Automatic check out system of jump ring used on car sun visor board assembly |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206028166U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106423899A (en) * | 2016-08-31 | 2017-02-22 | 宁波市阳光汽车配件有限公司 | Automatic detection system and method for snap springs used on automobile sun shield assembly |
| CN108636836A (en) * | 2018-05-04 | 2018-10-12 | 江苏羿骏自动化科技有限公司 | A kind of internal thread automatic detection device |
| CN112452817A (en) * | 2020-10-13 | 2021-03-09 | 陶必 | Semi-automatic continuous simulation detection device for new energy battery |
-
2016
- 2016-08-31 CN CN201621029846.9U patent/CN206028166U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106423899A (en) * | 2016-08-31 | 2017-02-22 | 宁波市阳光汽车配件有限公司 | Automatic detection system and method for snap springs used on automobile sun shield assembly |
| CN108636836A (en) * | 2018-05-04 | 2018-10-12 | 江苏羿骏自动化科技有限公司 | A kind of internal thread automatic detection device |
| CN112452817A (en) * | 2020-10-13 | 2021-03-09 | 陶必 | Semi-automatic continuous simulation detection device for new energy battery |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP02 | Change in the address of a patent holder | ||
| CP02 | Change in the address of a patent holder |
Address after: Haishu District of Zhejiang city of Ningbo province Lianfeng road 315175 No. 889 (Ningbo Sunshine Auto Parts Co., Ltd.) Patentee after: Ningbo Sunlight Motor Parts Co., Ltd. Address before: Yinzhou District Lianfeng road 315175 Zhejiang city of Ningbo province (No. 889 Ningbo Sunshine Auto Parts Co., Ltd.) Patentee before: Ningbo Sunlight Motor Parts Co., Ltd. |
|
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20170322 Effective date of abandoning: 20180918 |