CN206028063U - Automatic gelatinizing device - Google Patents
Automatic gelatinizing device Download PDFInfo
- Publication number
- CN206028063U CN206028063U CN201620973855.7U CN201620973855U CN206028063U CN 206028063 U CN206028063 U CN 206028063U CN 201620973855 U CN201620973855 U CN 201620973855U CN 206028063 U CN206028063 U CN 206028063U
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- Prior art keywords
- gluing
- blade
- automatic glue
- painting device
- glue painting
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Abstract
The utility model discloses an automatic gelatinizing device, including three -dimensional numerical control platform, the vertical pneumatic control system that is provided with on the three -dimensional numerical control platform, pneumatic control system are connected with and are used for gummed syringe needle, and three -dimensional numerical control platform is improved level and is provided with the rotation axis, the fixed location centre gripping system that is used for holding workpiece that is provided with on the rotation axis. The special part of general subtotal that adopts whole automatic gelatinizing device settings that integrate, in gluing, grasping system laminating blade outline, the clamping action of engine blade accords with man -machine operation custom, the installation and the dismantlement of the blade of being convenient for, sizing material nature morals and manners behind the rubber coating, smoothly beautifully, the uniformity is good on the surface, great improvement coating proofing efficiency, equipment cost is low, possesses wide domestic and international environment competitive advantage.
Description
【Technical field】
The utility model belongs to engine tenon gluing technical field, and in particular to a kind of engine tenon automatic glue application sets
It is standby.
【Background technology】
Gluing should be carried out to tenon specified location before engine blade assembling, will to meet the sealing after assembling and vibration damping
Ask.At present domestic whole operations are by having been manually done：Mainly by " injection injecting glue blade frictioning of taping by hand
Natural air drying removes by hand adhesive tape and deducts redundant rubber stock " etc. six big operations compositions.Adhesive plaster is cut out by special messenger, to tenon
Non- gluing position is protected, and glue-line position dimension and width, thickness are by adhesive tape control.Chi is controlled with slide calliper rule when cutting out
Very little, artificial gluing is less efficient, complex steps.Artificial gluing is smooth, and interface is concordant, but man-hour used by whole operation is according to workman
Qualification it is different, from more than ten minutes to dozens of minutes, inefficiency, gluing quality have with operating personnel's qualification
Direct relation, quality are unstable, and uniformity is poor.The work post is harmful work post simultaneously.
【Utility model content】
Technical problem to be solved in the utility model is for above-mentioned deficiency of the prior art, there is provided a kind of automatic
Automatic double surface gluer, replaces manual operations by equipment automatic glue application.
The utility model is employed the following technical solutions：
A kind of automatic glue painting device, including three-dimension numerical controlled platform, is vertically arranged with pneumatic control on the three-dimension numerical controlled platform
System processed, the atmospheric control are connected with the syringe needle for gluing, and being horizontally disposed with the three-dimension numerical controlled platform has rotation
Axle, is fixedly installed the positioning clamping system for clamping workpiece in the rotary shaft.
Further, the atmospheric control is driven four-axle linked with being combined into rotary shaft by three-dimension numerical controlled platform.
Further, the positioning clamping system includes being provided with the fixed plate of keyway, along described in the fixed plate
Keyway is disposed with fixing clip, locating piece and slip fixture block, is additionally provided with quick clip, the slip clamp in the fixed plate
Block is flexibly connected quick clip by slide block connecting rod is used for clamping.
Further, the fixing clip is set to and model engine blade tenon foreign steamer with the opposite face of slip fixture block
The shape that exterior feature matches.
Further, the quick clip passes through flexible handle and the quick clip mounting seat activity being arranged in the fixed plate
Connection.
Further, the syringe needle is respectively provided on two sides with the first inductor for sensing workpiece before and after gluing direction
With sensing workpiece gluing initial position the second inductor, first inductor and the second inductor it is three-dimension numerical controlled with described
Platform is electrically connected.
Further, the syringe needle is circular or ellipsoidal structure.
Further, the syringe needle and blade surface are at a distance of 3～5mm.
Compared with prior art, the utility model at least has the advantages that：
The utility model is provided with atmospheric control on three-dimension numerical controlled platform for gluing, and rotary shaft is used for clamping and sends out
Motivation blade is simultaneously moved according to coating technique, and positioning clamping system carries out positioning clamping, whole step to engine blade
Simply, it is easy to operate, gluing is carried out using atmospheric control, after sizing material solidification, relative dimensions meet technical requirements, and appearance is certainly
It is so attractive in appearance, to be fitted with part naturally, sizing material is close to artificial gluing with the adhesion of part, and the gluing of multiple blade tenons is grasped
Make, the holding consistency of sizing material can be made good, simultaneously as reducing the participation of people during gluing, therefore sizing material pair is reduced
The harm of people.
Further, gluing process is installed to from blade using positioning clamping system finishes and pull down blade, the time used is not
By 40 seconds, gluing efficiency is greatly improved.
Further, as the shape of sizing material is that, by the shape self-assembling formation of pin mouth, during gluing, sizing material extrusion is equal
It is even, the extruded velocity of each axle movement of equipment or the sizing material that has been rotatably assorted, therefore sizing material surface is smooth；The movement of each axle rotates speed
Degree has motor control, and the extrusion capacity of sizing material can also be precisely controlled by adjusting bleed pressure, therefore gluing quality
Reach and stablized controllable requirement.
Further, syringe needle is respectively provided on two sides with the first inductor and sense for sensing workpiece before and after gluing direction
Answer the second inductor of initial bit, can accurately uniform gluing, greatly increased operating efficiency.
In sum, whole automatic glue painting device adopts common segment and private part integrally disposed, during gluing,
Grasping system is fitted blade outline, and the clamping action of engine blade meets human-machine operation custom, be easy to the installation of blade with
Dismounting, equipment cost are low, possess wide home and abroad environment competitive advantage.
Below by drawings and Examples, the technical solution of the utility model is described in further detail.
【Description of the drawings】
Fig. 1 is the utility model equipment overall structure side view；
Fig. 2 is the utility model equipment overall structure front view；
Fig. 3 is the utility model equipment grasping system operating diagram：A () is clamped condition schematic diagram；B () is open shape
State schematic diagram；
Fig. 4 is the utility model equipment grasping system structural representation.
Wherein：1. atmospheric control；2. syringe needle；3. rotary shaft；4. three-dimension numerical controlled platform；5. grasping system；6. quick
Folder；7. quick clip mounting seat；8. slip fixture block；9. fixing clip；10. locating piece.
【Specific embodiment】
A kind of automatic glue painting device of the utility model is using common three-dimension numerical controlled platform and the 4th axle rotary shaft, Special clamping
System and sizing material automatic control system is integrated carries out gluing.Whole process all using same glue spreading method, is set at same
Segmentation gluing is carried out by same set of control program on standby to be automatically performed.The clamping action of engine blade meets human-machine operation habit
It is used, it is easy to the installation and dismounting of blade.
Refer to shown in Fig. 1 and Fig. 2, a kind of automatic glue painting device of the utility model includes three-dimension numerical controlled platform 4, three dimensions
Atmospheric control 1 is vertically arranged with control platform 4, atmospheric control 1 is connected with the syringe needle 2 for gluing, three-dimension numerical controlled
Being horizontally disposed with platform 4 has rotary shaft 3, is fixedly installed the grasping system for clamping engine blade in rotary shaft 3, pneumatic
Control system 1 is driven four-axle linked with being combined into rotary shaft 3 by three-dimension numerical controlled platform 4.
Automatic glue painting device is installed on three-dimension numerical controlled platform by pneumatic system control, whole pneumatic system, completes three
The translation motion in direction；Blade by tenon position, be installed in Special clamping system, Special clamping system by pinboard with
Rotary shaft connects, and rotary shaft is driven by motor and completes spinning movement.Sizing material is applied to figure in the presence of bleed pressure by syringe needle
Paper requires position.Whole gluing process is according to writing the automatic control program control that debugging is completed.
Refer to shown in Fig. 3 and Fig. 4, grasping system specifically includes the fixed plate for being provided with boss face, opens up in fixed plate
There are several screwed holes and the pin-and-hole for being connected with other equipment, in the boss face of fixed plate, offer keyway；Along key
Groove sets gradually fixing clip 9, locating piece 10 and slip fixture block 8, and slip fixture block 8 is bolted on linear bearing,
Linear bearing is fixed in mounting seat 1, drives slip fixture block 8 to do linear slide by linear bearing.
Slip fixture block 8 is flexibly connected quick clip 6 by slide block connecting rod, and the end of quick clip 6 has a turning, one of turning
It is flexibly connected with the quick clip mounting seat 7 being fixed in mounting seat, the other end at turning is flexibly connected handle, and handle has outside
The extension rod of bending, quick clip 6 are flexibly connected the extension rod of handle, and the extension rod bending place of handle by handle and connecting rod activity
It is connected in quick clip mounting seat 7.Quick clip 6 is double-decker, and slide block connecting rod and handle are arranged between double-decker, pass through
The connecting hole for running through is attached.
Locating piece 10 is to leave L-type structure of the linear bearing by space.The opposite face of fixing clip 9 and slip fixture block 8
Polishing is the shape matched with model engine blade tenon outline.Fixing clip 9, locating piece 10 and quick clip are installed
Seat 7 is bolted in mounting seat, and wherein, fixing clip 9 and locating piece 10 are positioned to engine blade, by cunning
Blade is clamped by dynamic fixture block 8.Fixing clip 9 carries out short transverse positioning, locating piece 10 pairs with linear bearing using same keyway
Blade carries out short transverse positioning, realizes the positioning clamping function to engine blade.
Syringe needle 2 is respectively provided on two sides with before and after gluing direction and applies for the first inductor and sensing workpiece for sensing workpiece
Second inductor of glue initial bit.On three-dimension numerical controlled platform 4, the corresponding initial position of the second inductor is provided with initial point feedback
Device, the first inductor and the second inductor are electrically connected with three-dimension numerical controlled platform 4.
Existing manual gluing method of operating is specially：
The first step, tenon is needed the both sides at the position of gluing post using adhesive tape, is ensured with the width between two adhesive tapes
The width of sizing material, ensures the thickness of sizing material with the thickness of adhesive tape, makes the width and thickness of sizing material meet associated specifications；
Second step, is extruded onto sizing material between two adhesive tapes by hand using syringe, and space filling is finished；
3rd step, is wiped off along the part that adhesive tape will be above tape thickness using blade；
4th step, blade is placed and natural air drying in case；
5th step, after sizing material is air-dried, adhesive tape is taken off, it is ensured that the sizing material for coating firm is pasted on blade tenon
On；
6th step, the sizing material after gluing is repaired, and unnecessary sizing material is cut off, and whole gluing process is finished.
Artificial gluing is less efficient, complex steps, while the work post is harmful work post.
A kind of automatic glue application method of the utility model, comprises the following steps：
S1：Glue bucket is installed on equipment, according to the width and thickness of sizing material respectively to applying needle head plastic emitting speed, three-dimensional
The rotary speed of the translation of Digit Control Machine Tool and the 4th axle is adjusted, RTV organosilicon sealant of the sizing material for one-component cement；
S2：Blade is installed on the grasping system of automatic glue painting device, needle head perpendicular alignmnet blade will be applied and treated gluing
Initial position, applies needle head for circular or ellipsoidal structure；Refer to shown in Fig. 3 (a) and (b),
S201：Quick clip 6 is pulled open, slip fixture block 8 is opened；
S202：Engine blade is placed into into the groove between fixing clip 9 and slip fixture block 8；
S203：Engine blade is positioned by locating piece 10 and fixing clip 9, quick clip 6 is closed by engine
Blade is fixed on grasping system；
S204：4th axle rotarily drives painting needle head and is moved to gluing starting point, and is leaned on by three-dimension numerical controlled machine tool movement
Nearly blade, applies needle head with blade surface at a distance of 3～5mm；
S3：By sizing material automatic control system control extrusion sizing material, while translation and the 4th axle by three-dimension numerical controlled lathe
The blade that rotarily drives carry out gluing along treating gluing route, sizing material automatic control system controls squeezing for gel quantity using pneumatic system
Go out, the bleed pressure of pneumatic system is 0.4～0.6MPa；
S4：After the completion of gluing, each part playback, removes leaf natural and air-dries, and reduces afterbody sizing material after sizing material is dry and hard, complete
Into whole blade gluing.
The packing element for filling enough sizing materials is installed to into equipment specified location first, power supply and source of the gas is then turn on.According to painting
Adhesive process route works out corresponding motion control program, for driving the translational motion and the 4th axle rotary motion in three directions,
Complete four-axle linked debugging simultaneously；
Blade is installed on grasping system, after completing blade positioning, tenon is clamped by pressure quick clip；Press gluing by
Button, the 4th axle drive grasping system and blade to move to equipment central authorities, and now injection needle is also moved to and blade tenon simultaneously
Just to needing the original position of gluing.Syringe needle drops to the correct position apart from tenon to the rotation of 4th axle simultaneously.
Require the numerical control program of establishment, control pneumatic system, three dimensions then according to programmer in advance according to design drawing
Control platform and rotary shaft are started working, and start control valve and open, and in the presence of bleed pressure, sizing material is extruded from syringe needle, starts edge
The route of gluing is needed to carry out gluing.As the shape of sizing material is by the shape self-assembling formation of pin mouth, using circular or oval
Structure, during gluing, sizing material extrusion is uniform, the extruded velocity of each axle movement of equipment or the sizing material that has been rotatably assorted, therefore sizing material
Surface is smooth；The movement of each axle or velocity of rotation have motor control, and the extrusion capacity of sizing material can also be by adjusting bleed pressure
And precisely controlled, therefore gluing quality reached and stablized controllable requirement.
Gluing process completes initial position when rear blade recurrence is installed, and blade is unloaded from grasping system, is placed into
Natural air drying is carried out in original holder, afterbody sizing material is reduced after sizing material is dry and hard.Complete whole coating process.
Repeat above step, until completing the gluing operation of such blade.
During gluing, the clamping action of engine blade meets human-machine operation custom, is easy to the installation of blade and tears open
Unload.Whole coating process, is installed to gluing process from blade and finishes and pull down blade, and the time used, less than 40 seconds, greatly carries
High gluing efficiency.Automatic glue painting device only need to adopt manually operated when blade is installed and unloaded, and remaining link is automatically
Complete.
Above content is only to illustrate technological thought of the present utility model, it is impossible to limit protection model of the present utility model with this
Enclose, it is every according to the utility model proposes technological thought, any change done on the basis of technical scheme each falls within this reality
Within protection domain with new claims.
Claims (8)
1. a kind of automatic glue painting device, it is characterised in that including three-dimension numerical controlled platform (4), erects on three-dimension numerical controlled platform (4)
Atmospheric control (1) is provided with directly, atmospheric control (1) is connected with the syringe needle (2) for gluing, three dimension
Being horizontally disposed with control platform (4) has rotary shaft (3), is fixedly installed the locating clip for clamping workpiece on rotary shaft (3)
Hold system.
2. a kind of automatic glue painting device according to claim 1, it is characterised in that：Atmospheric control (1) is by three
Dimension digital control platform (4) drives four-axle linked with being combined into rotary shaft (3).
3. a kind of automatic glue painting device according to claim 1, it is characterised in that：The positioning clamping system includes arranging
There is the fixed plate of keyway, in the fixed plate, fixing clip (9), locating piece (10) and slip is disposed with along the keyway
Fixture block (8), is additionally provided with quick clip (6) in the fixed plate, slip fixture block (8) are flexibly connected quick by slide block connecting rod
Folder (6) is used for clamping.
4. a kind of automatic glue painting device according to claim 3, it is characterised in that fixing clip (9) and slip clamp
The opposite face of block (8) is set to the shape matched with model engine blade tenon outline.
5. a kind of automatic glue painting device according to claim 4, it is characterised in that described quick clip (6) pass through movable hand
Handle is flexibly connected with the quick clip mounting seat (7) being arranged in the fixed plate.
6. a kind of automatic glue painting device according to claim 1, it is characterised in that syringe needle (2) are in gluing direction
The second sensing for sensing first inductor and the sensing workpiece gluing initial position of workpiece is respectively provided on two sides with front and back
Device, first inductor and the second inductor are electrically connected with three-dimension numerical controlled platform (4).
7. a kind of automatic glue painting device according to claim 6, it is characterised in that described syringe needle (2) are circular or oval
Shape structure.
8. a kind of automatic glue painting device according to claim 7, it is characterised in that syringe needle (2) and the workpiece table
Face is at a distance of 3～5mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620973855.7U CN206028063U (en) | 2016-08-26 | 2016-08-26 | Automatic gelatinizing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620973855.7U CN206028063U (en) | 2016-08-26 | 2016-08-26 | Automatic gelatinizing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206028063U true CN206028063U (en) | 2017-03-22 |
Family
ID=58303130
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620973855.7U Active CN206028063U (en) | 2016-08-26 | 2016-08-26 | Automatic gelatinizing device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206028063U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111923026A (en) * | 2020-08-10 | 2020-11-13 | 中国人民解放军第五七一九工厂 | Intelligent automatic silica gel coating system and method for blade tenon of aero-engine compressor |
| CN113019845A (en) * | 2021-03-17 | 2021-06-25 | 中国航发动力股份有限公司 | Gluing process |
-
2016
- 2016-08-26 CN CN201620973855.7U patent/CN206028063U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111923026A (en) * | 2020-08-10 | 2020-11-13 | 中国人民解放军第五七一九工厂 | Intelligent automatic silica gel coating system and method for blade tenon of aero-engine compressor |
| CN113019845A (en) * | 2021-03-17 | 2021-06-25 | 中国航发动力股份有限公司 | Gluing process |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder | ||
| CP01 | Change in the name or title of a patent holder |
Address after: Weiyang Xu Jia Wan 710021 Shaanxi city of Xi'an Province Patentee after: AECC AVIATION POWER CO., LTD. Address before: Weiyang Xu Jia Wan 710021 Shaanxi city of Xi'an Province Patentee before: AVIC AVIATION ENGINE CORPORATION PLC |