CN212219345U - A bonding operation device for composite board for polyurethane board - Google Patents
A bonding operation device for composite board for polyurethane board Download PDFInfo
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- CN212219345U CN212219345U CN202020157046.5U CN202020157046U CN212219345U CN 212219345 U CN212219345 U CN 212219345U CN 202020157046 U CN202020157046 U CN 202020157046U CN 212219345 U CN212219345 U CN 212219345U
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Abstract
本实用新型公开了一种聚氨酯板用复合板材的粘接操作装置,包括加工台和顶板,所述加工台的两侧均固定有壳体,所述壳体内滑动安装有滑套,所述滑套的上端固定有侧板,且侧板位于滑套外侧,所述侧板共设有两个,且两个侧板间安装有胶盒和涂胶辊,所述加工台的上端面两侧均固定有固定块,且两个固定块间等距转动安装有滚轮,所述滚轮上放置有板材本体,所述固定块的外侧转动安装有弹簧卡,且弹簧卡卡接在板材本体的外侧,所述顶板的下端面一侧通过支杆固定在加工台上,所述顶板上端面固定有驱动箱,所述顶板的下端面中间处通过滑轨滑动安装有滑动板。本实用新型具备降低劳动消耗,提高生产效率和涂胶均匀,确保产品质量的优点。
The utility model discloses a bonding operation device for a composite sheet for a polyurethane board, which comprises a processing table and a top plate, a casing is fixed on both sides of the processing table, a sliding sleeve is slidably installed in the casing, and the sliding The upper end of the sleeve is fixed with a side plate, and the side plate is located outside the sliding sleeve. There are two side plates in total, and a plastic box and a glue roller are installed between the two side plates. The upper end surface of the processing table is on both sides. Both fixed blocks are fixed, and a roller is installed equidistantly between the two fixed blocks. The plate body is placed on the roller, and the outer side of the fixed block is rotated and installed with a spring clip, and the spring clip is clamped on the outside of the plate body. One side of the lower end surface of the top plate is fixed on the processing table through a support rod, a drive box is fixed on the end surface of the top plate, and a sliding plate is slidably installed in the middle of the lower end surface of the top plate through a sliding rail. The utility model has the advantages of reducing labor consumption, improving production efficiency, uniform gluing, and ensuring product quality.
Description
技术领域technical field
本实用新型涉及板材加工技术领域,具体为一种聚氨酯板用复合板材的粘接操作装置。The utility model relates to the technical field of sheet metal processing, in particular to a bonding operation device for a composite sheet used for a polyurethane sheet.
背景技术Background technique
聚氨酯板是指完全由PU制成,或是由PU和彩钢板复合形成的聚氨酯夹芯板,主要用于工业、民用建筑外保温系统,已成为PU使用最广泛的产品体系。合板材指的是由两种或者两种以上的材料组合而成的板材。实际上,针对与不同材质的板材,复合板材的概念和制作方法也不同,在日常生活中,经常用到的以金属复合板材、木塑复合板材和玻璃钢复合板材为主。Polyurethane board refers to a polyurethane sandwich panel made entirely of PU, or a composite of PU and color steel plates. It is mainly used in the external thermal insulation system of industrial and civil buildings, and has become the most widely used product system of PU. Plywood refers to a board composed of two or more materials. In fact, the concept and production method of composite panels are also different for panels of different materials. In daily life, metal composite panels, wood-plastic composite panels and glass fiber reinforced plastic composite panels are often used.
现有的聚氨酯板复合板材加工设备使用较为不便,多通过人工进行板材的粘结操作,效率低,且易产生偏差,影响板材的成品质量;且现有设备在进行涂胶操作时,无法确保胶水涂抹的均匀,易在板材粘黏过程中使内部产生气泡层,板材的整体质量降低,且长期使用易造成复合面脱落现象。The existing polyurethane board composite board processing equipment is relatively inconvenient to use, and the bonding operation of the board is mostly performed manually, which is inefficient and prone to deviation, which affects the quality of the finished board; and the existing equipment cannot guarantee the glue coating operation. The glue is applied evenly, and it is easy to cause a bubble layer inside the board during the sticking process, the overall quality of the board is reduced, and long-term use is easy to cause the composite surface to fall off.
实用新型内容Utility model content
本实用新型的目的在于提供一种聚氨酯板用复合板材的粘接操作装置,具备降低劳动消耗,提高生产效率和涂胶均匀,确保产品质量的优点,解决现有设备生产效率低和产品质量差的问题。The purpose of the utility model is to provide a bonding operation device for a composite sheet for a polyurethane board, which has the advantages of reducing labor consumption, improving production efficiency, uniform gluing, ensuring product quality, and solving the problem of low production efficiency and poor product quality of existing equipment. The problem.
为实现上述目的,本实用新型提供如下技术方案:一种聚氨酯板用复合板材的粘接操作装置,包括加工台和顶板,所述加工台的两侧均固定有壳体,所述壳体内滑动安装有滑套,所述滑套的上端固定有侧板,且侧板位于滑套外侧,所述侧板共设有两个,且两个侧板间安装有胶盒和涂胶辊,所述加工台的上端面两侧均固定有固定块,且两个固定块间等距转动安装有滚轮,所述滚轮上放置有板材本体,所述固定块的外侧转动安装有弹簧卡,且弹簧卡卡接在板材本体的外侧,所述顶板的下端面一侧通过支杆固定在加工台上,所述顶板上端面固定有驱动箱。In order to achieve the above purpose, the present utility model provides the following technical solutions: a bonding operation device for a composite sheet for a polyurethane board, comprising a processing table and a top plate, the two sides of the processing table are fixed with a casing, and the casing slides inside. A sliding sleeve is installed, the upper end of the sliding sleeve is fixed with a side plate, and the side plate is located outside the sliding sleeve. There are two side plates in total, and a plastic box and a glue roller are installed between the two side plates. A fixed block is fixed on both sides of the upper end surface of the processing table, and a roller is installed equidistantly between the two fixed blocks. The card is clamped on the outer side of the plate body, the lower end surface of the top plate is fixed on the processing table through a support rod, and the drive box is fixed on the upper end surface of the top plate.
优选的,所述顶板的下端面中间处通过滑轨滑动安装有滑动板,所述滑动板的下端面两侧均固定有伸缩杆,所述伸缩杆的下端均固定有真空吸盘。Preferably, a sliding plate is slidably installed in the middle of the lower end surface of the top plate through a sliding rail, telescopic rods are fixed on both sides of the lower end surface of the sliding plate, and vacuum suction cups are fixed at the lower ends of the telescopic rods.
优选的,所述加工台的下端面固定有支腿,所述支腿共设有四个,且四个支腿呈阵列分布,所述支腿的下端套接有防滑垫。Preferably, legs are fixed on the lower end surface of the processing table, there are four legs in total, and the four legs are distributed in an array, and the lower ends of the legs are sleeved with anti-skid pads.
优选的,所述壳体的内部转动安装有丝杆,且丝杆贯穿滑套,所述壳体的一端固定有电机,且电机的输出轴连接丝杆。Preferably, a screw rod is rotatably installed inside the casing, and the screw rod penetrates the sliding sleeve, one end of the casing is fixed with a motor, and the output shaft of the motor is connected with the screw rod.
优选的,所述涂胶辊转动安装在侧板上,且涂胶辊位于胶盒下侧,所述胶盒的下端面开设有下料口,所述胶盒和真空吸盘的外侧均贯穿安装有连接管,所述胶盒和涂胶辊均位于加工台上侧。Preferably, the gluing roller is rotatably installed on the side plate, and the gluing roller is located on the lower side of the plastic box. There is a connecting pipe, and the glue box and the glue roller are located on the upper side of the processing table.
优选的,所述支杆共设有四个,且四个支杆分别固定在加工台的上端面四角处,所述顶板下端面背离支杆的一侧两端均固定有顶杆。Preferably, there are four supporting rods in total, and the four supporting rods are respectively fixed at the four corners of the upper end surface of the processing table, and top rods are fixed at both ends of the side of the lower end surface of the top plate facing away from the supporting rods.
优选的,所述滑动板和涂胶辊的位置均与板材本体相对应,且滑动板与驱动箱的内部相连接。Preferably, the positions of the sliding plate and the gluing roller are both corresponding to the plate body, and the sliding plate is connected to the inside of the drive box.
与现有技术相比,本实用新型的有益效果如下:Compared with the prior art, the beneficial effects of the present utility model are as follows:
本实用新型通过设置滑动板和涂胶辊,将推车上放置复合材料,将推车移动至伸缩杆下侧,外接电源供电,启动本装置,工作人员将板材本体滑动放置在滚轮上,转动卡接弹簧卡对板材本体固定,供料设备通过连接管将热熔后胶水导入胶盒,胶盒下端开口使胶水滴落在涂胶辊上,启动电机,输出轴带动丝杆转动,使滑套在壳体内实现滑动,滑套带动侧板移动,使侧板内侧的涂胶辊在板材本体上端面滚动,使胶水均匀涂抹在板材本体上,涂抹完毕启动电动伸缩杆和驱动箱,电动伸缩杆下降使真空吸盘贴合复合材料表面,外部真空泵启动通过连接管将真空吸盘内侧空气抽干,使真空吸盘固定复合材料,电动伸缩杆上升后,驱动箱控制滑动板在滑轨内移动,使复合材料对应板材本体,启动电动伸缩杆下降,使复合板材紧压在板材本体上端面,通过胶水进行固定,操作完毕松开真空吸盘后复位,通过上述操作可快速实现上胶、取料和粘接操作,降低劳动力消耗的同时,提高生产效率,通过涂胶辊上胶确保涂抹均匀,提高加工质量。In the utility model, the sliding plate and the glue roller are arranged, the composite material is placed on the cart, the cart is moved to the lower side of the telescopic rod, the external power supply is powered, the device is started, and the staff slides the plate body on the roller, and rotates The spring clip is fixed to the plate body, and the feeding device guides the hot-melt glue into the plastic box through the connecting pipe. The lower end of the plastic box is opened to make the glue drip on the glue roller, start the motor, and the output shaft drives the screw to rotate, so that the sliding The sleeve is placed in the shell to realize sliding, and the sliding sleeve drives the side plate to move, so that the glue roller on the inner side of the side plate rolls on the upper end face of the plate body, so that the glue is evenly spread on the plate body. The rod is lowered to make the vacuum suction cup fit the surface of the composite material, and the external vacuum pump is activated to dry the air inside the vacuum suction cup through the connecting pipe, so that the vacuum suction cup can fix the composite material. The composite material corresponds to the board body, start the electric telescopic rod to descend, so that the composite board is pressed against the upper end face of the board body, and is fixed by glue. After the operation is completed, the vacuum suction cup is released and then reset. Continuous operation, reduce labor consumption, improve production efficiency, ensure uniform application through gluing rollers, and improve processing quality.
附图说明Description of drawings
图1为本实用新型的主视结构示意图;Fig. 1 is the front view structure schematic diagram of the utility model;
图2为本实用新型的侧视结构示意图;Fig. 2 is the side view structure schematic diagram of the utility model;
图3为本实用新型的壳体结构示意图。FIG. 3 is a schematic view of the housing structure of the present invention.
图中:1、支杆;2、胶盒;3、侧板;4、电机;5、支腿;6、固定块;7、壳体;8、滚轮;9、板材本体;10、加工台;11、弹簧卡;12、真空吸盘;13、伸缩杆;14、滑动板;15、驱动箱;16、顶板;17、涂胶辊;18、顶杆;19、滑套;20、丝杆。In the picture: 1. Support rod; 2. Plastic box; 3. Side plate; 4. Motor; 5. Outrigger; 6. Fixed block; 7. Shell; 8. Roller; 9. Plate body; 10. Processing table ;11, spring clip; 12, vacuum suction cup; 13, telescopic rod; 14, sliding plate; 15, drive box; 16, top plate; 17, glue roller; 18, ejector rod; 19, sliding sleeve; 20, screw rod .
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
在本实用新型的描述中,需要说明的是,术语“上”、“下”、“内”、“外”“前端”、“后端”、“两端”、“一端”、“另一端”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" The orientation or positional relationship indicated by "" etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation, so as to The specific orientation configuration and operation is therefore not to be construed as a limitation of the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed to indicate or imply relative importance.
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“设置有”、“连接”等,应做广义理解,例如“连接”,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, it should be noted that, unless otherwise expressly specified and limited, the terms "installed", "provided with", "connected", etc., should be understood in a broad sense, for example, "connected" may be a fixed The connection can also be a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, and it can be internal communication between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
请参阅图1至图3,本实用新型提供的一种实施例:一种聚氨酯板用复合板材的粘接操作装置,包括加工台10和顶板16,加工台10的下端面固定有支腿5,支腿5共设有四个,且四个支腿5呈阵列分布,支腿5的下端套接有防滑垫,加工台10的两侧均固定有壳体7,壳体7内滑动安装有滑套19,壳体7的内部转动安装有丝杆20,且丝杆20贯穿滑套19,壳体7的一端固定有电机4,且电机4的输出轴连接丝杆20。Please refer to FIG. 1 to FIG. 3 , an embodiment provided by the present invention: a bonding operation device for a composite sheet for polyurethane board, comprising a processing table 10 and a
滑套19的上端固定有侧板3,且侧板3位于滑套19外侧,侧板3共设有两个,且两个侧板3间安装有胶盒2和涂胶辊17,涂胶辊17转动安装在侧板3上,且涂胶辊17位于胶盒2下侧,胶盒2的下端面开设有下料口,胶盒2和真空吸盘12的外侧均贯穿安装有连接管,胶盒2和涂胶辊17均位于加工台10上侧。The upper end of the sliding sleeve 19 is fixed with a
加工台10的上端面两侧均固定有固定块6,且两个固定块6间等距转动安装有滚轮8,滚轮8上放置有板材本体9,固定块6的外侧转动安装有弹簧卡11,且弹簧卡11卡接在板材本体9的外侧,顶板16的下端面一侧通过支杆1固定在加工台10上,支杆1共设有四个,且四个支杆1分别固定在加工台10的上端面四角处,顶板16下端面背离支杆1的一侧两端均固定有顶杆18,本实用新型中电器均为常用设备,因此不做详细赘述。A fixed block 6 is fixed on both sides of the upper end surface of the processing table 10, and a
顶板16上端面固定有驱动箱15,顶板16的下端面中间处通过滑轨滑动安装有滑动板14,滑动板14的下端面两侧均固定有伸缩杆13,伸缩杆13的下端均固定有真空吸盘12,滑动板14和涂胶辊17的位置均与板材本体9相对应,且滑动板14与驱动箱15的内部相连接,将推车上放置复合材料,将推车移动至伸缩杆13下侧,外接电源供电,启动本装置,工作人员将板材本体9滑动放置在滚轮8上,转动卡接弹簧卡11对板材本体9固定,供料设备通过连接管将热熔后胶水导入胶盒2,胶盒2下端开口使胶水滴落在涂胶辊17上,启动电机4,输出轴带动丝杆20转动,使滑套19在壳体7内实现滑动,滑套19带动侧板3移动,使侧板3内侧的涂胶辊17在板材本体9上端面滚动,使胶水均匀涂抹在板材本体9上,涂抹完毕启动电动伸缩杆13和驱动箱15,电动伸缩杆13下降使真空吸盘12贴合复合材料表面,外部真空泵启动通过连接管将真空吸盘12内侧空气抽干,使真空吸盘12固定复合材料,电动伸缩杆13上升后,驱动箱15控制滑动板14在滑轨内移动,使复合材料对应板材本体9,启动电动伸缩杆13下降,使复合板材紧压在板材本体9上端面,通过胶水进行固定,操作完毕松开真空吸盘12后复位,通过上述操作可快速实现上胶、取料和粘接操作,降低劳动力消耗的同时,提高生产效率,通过涂胶辊17上胶确保涂抹均匀,提高加工质量。A
工作原理:本实用新型工作中,将复合材料推车移动至伸缩杆13下侧,外接电源供电,启动本装置,工作人员将板材本体9滑动放置在滚轮8上,转动卡接弹簧卡11对板材本体9固定,供料设备通过连接管将热熔后胶水导入胶盒2,胶盒2下端开口使胶水滴落在涂胶辊17上,启动电机4,输出轴带动丝杆20转动,使滑套19在壳体7内实现滑动,滑套19带动侧板3移动,使侧板3内侧的涂胶辊17在板材本体9上端面滚动,使胶水均匀涂抹在板材本体9上,涂抹完毕启动电动伸缩杆13和驱动箱15,电动伸缩杆13下降使真空吸盘12贴合复合材料表面,外部真空泵启动通过连接管将真空吸盘12内侧空气抽干,使真空吸盘12固定复合材料,电动伸缩杆13上升后,驱动箱15控制滑动板14在滑轨内移动,使复合材料对应板材本体9,启动电动伸缩杆13下降,使复合板材紧压在板材本体9上端面,通过胶水进行固定,操作完毕松开真空吸盘12后各结构复位。以上即为本实用新型的工作原理。Working principle: During the operation of the utility model, the composite material cart is moved to the lower side of the
对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments are to be considered in all respects as exemplary and not restrictive, and the scope of the present invention is defined by the appended claims rather than the foregoing description, and it is therefore intended that the All changes within the meaning and range of the required equivalents are embraced within the present invention. Any reference signs in the claims shall not be construed as limiting the involved claim.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112874115A (en) * | 2020-12-28 | 2021-06-01 | 瓯锟科技温州有限公司 | Intelligent metal plate pressurizing and compounding device |
| CN115635676A (en) * | 2022-10-27 | 2023-01-24 | 中利智能装配技术研究江苏有限公司 | Assembled panel processing equipment |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112874115A (en) * | 2020-12-28 | 2021-06-01 | 瓯锟科技温州有限公司 | Intelligent metal plate pressurizing and compounding device |
| CN112874115B (en) * | 2020-12-28 | 2022-04-22 | 瓯锟科技温州有限公司 | Intelligent metal plate pressurizing and compounding device |
| CN115635676A (en) * | 2022-10-27 | 2023-01-24 | 中利智能装配技术研究江苏有限公司 | Assembled panel processing equipment |
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