CN206020563U - Signal adapting device and the fault diagnosis system including signal adapting device - Google Patents
Signal adapting device and the fault diagnosis system including signal adapting device Download PDFInfo
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- CN206020563U CN206020563U CN201621038890.6U CN201621038890U CN206020563U CN 206020563 U CN206020563 U CN 206020563U CN 201621038890 U CN201621038890 U CN 201621038890U CN 206020563 U CN206020563 U CN 206020563U
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- 238000003745 diagnosis Methods 0.000 title claims abstract description 27
- 238000012360 testing method Methods 0.000 claims abstract description 63
- 230000008054 signal transmission Effects 0.000 abstract description 3
- 238000004088 simulation Methods 0.000 description 11
- 238000010586 diagram Methods 0.000 description 5
- 238000000605 extraction Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 238000013075 data extraction Methods 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 208000037408 Device failure Diseases 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003032 molecular docking Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 208000024891 symptom Diseases 0.000 description 1
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Abstract
The utility model discloses a kind of signal adapting device and the fault diagnosis system comprising the signal adapting device.The signal adapting device includes casing of transferring, which includes the test port being arranged in pairs and switching device interface, wherein described switching device interface is electrically connected with the paired test port respectively, and wherein, the switching device interface includes the input and outfan of signal adapting device;And switching plug connector, the switching plug connector be used for part to be tested and control unit are respectively connecting to the switching device interface.According to signal adapting device of the present utility model, by test input and outfan become one, the signal transmission mode between components and parts to be tested and control module is simplified, testing efficiency is improve.
Description
Technical Field
The utility model relates to a vehicle spare part test field, more specifically, it relates to a signal switching device that uses in vehicle electrical components and parts test and contain this signal switching device's failure diagnosis system more specifically.
Background
At present, in the process of testing a vehicle electrical system, a large amount of data extraction operation and fault diagnosis simulation tests are generally required to be carried out on electrical components of a vehicle. However, these operations and tests have many difficulties in practical implementation. Firstly, as a plurality of electrical components of the vehicle are connected with the corresponding control modules through different types of harness connectors, the harness connectors can be connected with the test equipment only by using the patch cords and the test terminals matched with the harness connectors to carry out the patch cords during the test, which causes the connection of the lines to be complicated. Meanwhile, the variety of the harness connectors causes the patch cords and the test terminals matched with the harness connectors to be searched before each test. These operational procedures affect the efficiency of the testing process. In addition, since the harness connector is a multi-path signal connection device, this may sometimes cause the diagnostic information simulation to be disturbed. When the number of pins of the harness connector is less than 6, all signal lines are usually switched, but fault conditions such as open circuit and short circuit may occur during switching operation, which hinders accuracy of fault information simulation; while at the pin count of the harness connector greater than 6, it has become very difficult to route the signal lines, which makes it difficult to simulate a single loop fault.
In order to reliably extract signals for data extraction and/or fault diagnosis without affecting the structure of the harness connector, a signal switching device is generally connected between the control module and the electrical components. However, the current signal adapter devices are less versatile, and different control modules and harness connectors often require different adapters. This causes inconvenience in use of the signal relay apparatus.
Disclosure of Invention
Therefore, an object of the present invention is to provide a signal switching device with high versatility.
In addition, the utility model also aims at providing a fault diagnosis system for vehicle electrical components.
For realizing the purpose of the utility model, according to the utility model discloses a first aspect provides a signal switching device, signal switching device includes:
the adapter box body comprises test ports and adapter interfaces which are arranged in pairs, wherein the adapter interfaces are respectively electrically connected with the test ports in pairs, and the adapter interfaces comprise input ends and output ends of signal adapter devices; and
and the switching connector is used for respectively connecting the part to be tested and the control part to the switching device interface.
Utilize the utility model discloses a signal switching device can make the control module and the electrical components of vehicle conveniently be connected to realize that signal data draws and failure diagnosis simulation. Utilize the utility model discloses a signal switching device has improved the efficiency and the degree of accuracy that carry out signal extraction and failure diagnosis to vehicle electrical components.
Optionally, according to the technical scheme of the utility model a signal switching device that provides, wherein the switching box is provided with the multiunit test port and a plurality of the switching device interface, wherein, respectively the switching device interface corresponds a set of test port. This way is achieved: each translator interface inputs and outputs signals of a set of test ports, respectively.
Optionally, according to the technical scheme of the utility model a signal switching device that provides, every group test port includes many pairs of test port. The more test ports, the more signals that can be accessed.
Optionally, according to the utility model discloses a signal switching device that technical scheme provided, the multiunit the test port is arranged on the same surface of switching box. This arrangement of the test ports not only makes the construction of the signal interface device simple and compact, but also facilitates the connection of the test ports to other test components.
Optionally, according to the technical scheme of the utility model a signal switching device that provides, each the switching plug connector includes two sets of switching pencil respectively, wherein, two sets of switching pencil be used for respectively with the examination part of awaiting measuring and control part are connected to signal switching device's input and output. In this case, one of the two groups of patch cords is connected to the control module and the other group of patch cords is connected to the vehicle electrical components. The connection mode realizes more convenient and efficient signal switching and transmission between the vehicle electric components and the control module.
Optionally, according to the technical solution of the present invention, there is provided a signal switching device, further comprising switches, wherein the switches are disposed on a surface of the switching box body and each switch corresponds to a pair of test ports; the switch can be connected with different switch contacts in the switching box body, and each switch contact corresponds to an on state and an off state respectively. In this case, the switch can be moved into contact with different switch contacts, so that different lines can be switched on. Of course, other trigger switch operations are possible.
In addition, the open circuit state can simulate the open circuit fault of the tested object, and the access state can respectively realize signal extraction, fault diagnosis simulation and the like on the tested object by accessing different electrical appliances.
Optionally, according to the utility model provides a signal switching device, the signal way number of switching plug connector is less than or equal to the figure of every group test port.
Optionally, according to the utility model discloses a technical scheme provides a signal switching device, the switching device interface passes through the contact pin with the switching plug connector and is connected.
According to the utility model discloses an on the other hand, the utility model provides a fault diagnosis system for vehicle electrical components, fault diagnosis system includes according to the utility model discloses an aforementioned technical scheme signal switching device. In this case, the fault diagnosis system can be connected to the signal switching device by different loads, for example multimeters, test lamps, etc., to form different fault simulation lines for simulating and diagnosing faults of electrical components.
Drawings
The invention and its preferred embodiments are explained in more detail below with reference to the drawings. Wherein,
fig. 1 is a schematic structural diagram of a signal transfer device according to an embodiment of the present invention;
FIG. 2 illustrates a top view of the signal transition device shown in FIG. 1;
FIG. 3 schematically illustrates a functional diagram of the signal relay device;
fig. 4 shows a circuit diagram for signal extraction and open circuit fault simulation using the signal switching device of the present invention;
fig. 5 shows a circuit diagram for simulating a voltage short-circuit fault by using the signal switching device of the present invention; and
fig. 6 shows a circuit diagram for simulating a double-earth short-circuit fault by using the signal switching device of the present invention.
Detailed Description
Fig. 1 and 2 schematically illustrate a signal transfer device 100 provided according to an embodiment of the present invention from different viewing angles, respectively. As shown in fig. 1, the signal adapter 100 includes an adapter housing 110 and an adapter 120, and the input signal and the output signal are simultaneously transmitted to different components through the adapter 120, so as to improve the versatility and the convenience of the signal adapter.
Specifically, a plurality of pairs of test ports 111a and 111b and relay device interfaces 112 corresponding to the test ports 111a and 111b are arranged on the surface of the relay box body 110. For ease of docking use, the interface of the transition device 112 may be disposed on a surface adjacent to the test ports 111a, 111 b. More specifically, the translator interface 112 includes both an input and an output of the signal translator 100, and has a plurality of pins disposed thereon. Each pin corresponds to a respective test port 111a, 111 b.
The signal adapter further includes an adapter 120 interconnected to the adapter interface 112, one end of which is connected to the input and output of the signal adapter 100 via the adapter interface 112. Here, it can be seen that the adaptor connector 120 further includes two sets of adaptor harnesses 121a, 121b at the other end, and the part to be tested 200 and the control part 300 are respectively connected to the input end and the output end of the signal adaptor device 100 through the two sets of adaptor harnesses 121a, 121b, so as to respectively transmit the input signal and the output signal between the part to be tested 200, the control part 300 and the adaptor box 110.
Fig. 1 and 2 show further detail variants of an embodiment of the invention.
For example, multiple sets of test ports 111a, 111b are provided at the surface of the pod 110, each set of test ports 111a, 111b in turn comprising multiple pairs of test ports. Accordingly, a plurality of adaptor interfaces 112 are provided at the other surface of the adaptor box body 110, wherein each adaptor interface 112 corresponds to one set of test ports 111a, 111 b. Here, 4 sets of test ports 111a, 111b and 4 translator interfaces 112 are exemplarily shown, and each set of test ports 111a, 111b in turn comprises 40 pairs of test ports. This number of test ports 111a, 111b and translator interface 112 is already able to meet the signal input output requirements of most external devices.
In this case, the signal transfer device 100 may include 4 transfer plugs 120 at the maximum. Correspondingly, the number of signal paths of each adapting connector 120 is less than or equal to 40. Alternatively, the adaptor connector 120 and the adaptor interface 112 may be connected by a pin connection.
Meanwhile, the two sets of adaptor harnesses 121a and 121b of the adaptor connector 120 are respectively connected to the vehicle electrical components and the control module. The lengths of the relay harnesses 121a and 121b can be arbitrarily selected depending on the use. This enables more convenient signal transmission between the vehicle electrical components and the control module.
Additionally, the signal relay device may also include a switch 113. As can be seen in fig. 1 and 2, each switch 113 is arranged between a respective pair of test ports 111a, 111b and corresponds one-to-one to each pair of test ports 111a, 111 b. By toggling the switch 113, the switch is brought into contact with different switch contacts in the transfer cabinet, so that each pair of test ports 111a, 111b is switched into different test loops accordingly. In an exemplary embodiment, the switch 113 is operable to switch in two different test loops, open and closed.
In addition, a fault diagnosis system applying the signal switching device in the previous embodiment is also provided. Fig. 3 schematically illustrates the role of the signal relay device 100 in the fault diagnosis of electrical components of a vehicle. The signal switching device 100 is used for providing a switching interface between the to-be-tested part 200 and the control part 300, and realizing connection matching between different electrical components. Compared with the mode that the part to be tested 200 and the control part 300 are directly connected with each other, the signal transfer box can provide matching universality, so that signal transmission and signal output between the part to be tested 200 and the control part 300 are more conveniently and efficiently realized.
The application of signal relay device 100 in different test loops is outlined below by several examples.
As shown in fig. 4, when a signal extraction is required, multimeter 600 is interposed between test ports 111a, 111b of signal relay apparatus 100 corresponding to the signal to be extracted and the negative electrode of battery 400, so that the loop voltage and the loop resistance are directly measured. And when an open circuit fault is simulated, switch 113 is toggled directly into the open switch contact inside pod 110.
As shown in fig. 5, when the analog-to-voltage short circuit occurs, the test lamp 700 is connected between the test ports 111a and 111b of the signal relay device 100 corresponding to the signal to be analog and the positive electrode of the secondary battery 400.
As shown in fig. 6, when a short circuit to ground is simulated, a jumper wire 800 having a fuse of a certain capacity is connected between the test ports 111a, 111b of the signal relay device 100 corresponding to the signal to be simulated and the negative electrode of the battery 400. The electrical components of the vehicle may show corresponding fault symptoms according to the types of the faults, and detailed fault information of the test circuit, such as fault diagnosis codes, fault diagnosis information parameters and the like, may be read by fault diagnosis software connected to the DLC port 500 of the vehicle. In conclusion, the signal switching device greatly reduces the difficulty of fault diagnosis and test of the vehicle electrical components, and meanwhile, the diagnosis efficiency and accuracy are improved.
Fig. 4, 5 and 6 illustrate only by way of example how a fault simulation of an electrical component of a vehicle is carried out using a signal transfer device according to the invention, but this should not be understood in a limiting manner. It is fully feasible for a person skilled in the art to use the signal transfer device according to the invention for other fault simulation and diagnosis of electrical components.
Thus, a fault diagnosis system for vehicle electrical components can implement many other types of fault simulation and diagnosis using a signal switching device according to the present invention. Compared with the fault diagnosis system known in the prior art, the fault diagnosis system for the vehicle electrical component and provided with the signal switching device considers the particularity and complexity of the wiring harness connection of the vehicle electrical component, so that the fault simulation and diagnosis of the vehicle electrical component can be realized more accurately, conveniently and efficiently.
The above embodiments have mainly described the signal transfer device of the present invention and the failure diagnosis system including the signal transfer device. Although only a few embodiments of the present invention have been described, those skilled in the art will appreciate that the present invention may be embodied in many other forms without departing from the spirit or scope thereof. Accordingly, the present examples and embodiments are to be considered as illustrative and not restrictive, and various modifications and substitutions may be made thereto without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (9)
1. A signal relay device, comprising:
the adapter box body comprises test ports and adapter interfaces which are arranged in pairs, wherein the adapter interfaces are respectively electrically connected with the test ports in pairs, and the adapter interfaces comprise input ends and output ends of signal adapter devices; and
and the switching connector is used for respectively connecting the part to be tested and the control part to the switching device interface.
2. The signal adapter of claim 1, wherein the adapter housing has a plurality of sets of the test ports and a plurality of adapter interfaces, wherein each of the adapter interfaces corresponds to one of the sets of test ports.
3. The signal transfer device of claim 2, wherein each set of the test ports comprises a plurality of pairs of test ports.
4. The signal transfer device of claim 2, wherein multiple sets of the test ports are disposed on the same surface of the transfer cabinet.
5. The signal switching device according to claim 1 or 2, wherein each of the switching connectors comprises two sets of switching harnesses, wherein the two sets of switching harnesses are respectively used for connecting the component to be tested and the control component to the input end and the output end of the signal switching device.
6. The signal transfer device of claim 1 or 2, further comprising switches, wherein the switches are disposed on a surface of the transfer cabinet and each switch corresponds to a pair of test ports, respectively; the switch can be connected with different switch contacts in the switching box body, and each switch contact corresponds to an on state and an off state respectively.
7. The signal transfer device of claim 1 or 2, wherein the number of signal paths of the transfer plug is less than or equal to the number of test ports in each group.
8. The signal adapter as claimed in claim 1 or 2, wherein the adapter interface is connected to the adapter plug by pins.
9. A fault diagnosis system for vehicle electrical components, characterized in that it comprises a signal relay device according to any one of claims 1 to 8.
Priority Applications (1)
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CN201621038890.6U CN206020563U (en) | 2016-09-06 | 2016-09-06 | Signal adapting device and the fault diagnosis system including signal adapting device |
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CN201621038890.6U CN206020563U (en) | 2016-09-06 | 2016-09-06 | Signal adapting device and the fault diagnosis system including signal adapting device |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108845162A (en) * | 2018-06-22 | 2018-11-20 | 西安飞机工业(集团)有限责任公司 | A kind of signal adapting device of equipment test |
CN113138315A (en) * | 2020-01-17 | 2021-07-20 | 广州汽车集团股份有限公司 | Transmission detection device |
CN117276992A (en) * | 2023-11-22 | 2023-12-22 | 江苏深蓝航天有限公司 | Switching box |
-
2016
- 2016-09-06 CN CN201621038890.6U patent/CN206020563U/en not_active Expired - Fee Related
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108845162A (en) * | 2018-06-22 | 2018-11-20 | 西安飞机工业(集团)有限责任公司 | A kind of signal adapting device of equipment test |
CN113138315A (en) * | 2020-01-17 | 2021-07-20 | 广州汽车集团股份有限公司 | Transmission detection device |
CN117276992A (en) * | 2023-11-22 | 2023-12-22 | 江苏深蓝航天有限公司 | Switching box |
CN117276992B (en) * | 2023-11-22 | 2024-05-07 | 江苏深蓝航天有限公司 | Switching box |
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CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170315 |
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CF01 | Termination of patent right due to non-payment of annual fee |