CN205974296U

CN205974296U - Biological fermentation slot type turns over machine of throwing

Info

Publication number: CN205974296U
Application number: CN201620628349.4U
Authority: CN
Inventors: 蔡永辉
Original assignee: Individual
Current assignee: Individual
Priority date: 2016-06-23
Filing date: 2016-06-23
Publication date: 2017-02-22
Anticipated expiration: 2026-06-23

Abstract

The utility model discloses a biological fermentation slot type turns over machine of throwing, throw cylinder, davit, caterpillar track steppe system, frame, cable drum, converter, hydraulic pressure station, walking motor, davit lift system and the switching -over car of dividing a word with a hyphen at the end of a line including turning over, caterpillar track steppe system has two sets to set up respectively in the left and right sides of frame bottom, caterpillar track steppe system links to each other with the walking motor, hydraulic pressure station, converter, cable drum all install at the frame top, turn over the throwing cylinder and fix in davit lower extreme both sides. The utility model discloses a power supply through cable, crawler to having improved the davit structure, having increased the switching -over car of dividing a word with a hyphen at the end of a line, made to turn over and throw machines and have that pair environmental requirement is low, the energy consumption is low, production efficiency is high, moved advantages such as reliable, it is better to make fertilizer turn over heap effect.

Description

A kind of biofermentation slot type turner

Technical field

This utility model is related to technical field of environment protection equipment and in particular to a kind of biofermentation slot type turner.

Background technology

With country, the input of environmental protection cause is continuously increased, wastewater treatment in China factory increases year after year, sewage treatment capacity Improve constantly, consequent mud also keeps growth by a relatively large margin.Changing traditional Treatment of Sludge and Land use systems, subtracting The non-secondary pollution of few mud, development sewage sludge harmlessness, application technology as the second resource become the problem of environmental protection sector extensive concern.Mud Can be made into fertilizer after biological dewatered process, there is the features such as economy, simplicity, resourcebility.

At present, in the sweat of organic fertilizer, turning is indispensable operation.During prior fermentation, lead to Cross turning and the material being fermented can be played with the effect unclogging and readjusting, leading to oxygen and stirring；During later stage fermentation, by turning over Heap can play radiating, the bacteria metabolism promoting in organic fertilizer, shorten fermentation time to the material being fermented Effect.

Turner is the machinery in biological compost sweat, solids bulk thing stirred, cast aside, mixing, and controls compost mistake Temperature in journey, volatilize moisture, and mixture of oxygen meeting the requirement to oxygen content for the aerobic fermentation, promotes compost sending out rapidly and efficiently Ferment.Slot type turner on the market be using on metope laying guide rail before and after walk, turner high-speed rotation simultaneously turn over throwing Cylinder by material turning, smash and throwing backward.Turner typically carries out driven by power by dragging a cable, and its walking Mechanism and turn over throwing cylinder are typically all driven by motor drive reductor reduction of speed or by hydraulic motor.

In the prior art, mainly with chain, fluid power, gear even flowing to stirring wheel, transfer route is long for turner, Mechanical output loss is big, is unfavorable for existing energy-conserving and environment-protective requirement；Wherein, stirring wheel is being in the great majority of freely-supported beam type, and this just limits Determine the minimum dimension of fuselage and agitating device, whole machine becomes big with the increase turning over throwing ability；Cylinder is generally single Rolling motor Transmission, it is not enough that structure mostly is one side cantilever integral rigidity.

Walking mechanism is generally guide rail wheel type traveling mechanism, and guide rail cost is larger, and when ambient temperature is less than 5 degree, track coagulates water Seriously, wheeled turner is hampered, and power is slightly larger to skid and can not walk with regard to original place.

Trolley is divided a word with a hyphen at the end of a line car, the trolley that site environment dust is big and high humidity causes is unreliable with by brush contact The frequent breakage causing with electrode sparking, makes turner cisco unity malfunction.

High pressure that turn over throwing cylinder is driven using reductor and conventional hydraulic and brings, poor efficiency, impact are big, on-site maintenance The shortcomings of condition has high demands.

Turner starts to turn over throwing from groove one end, operates at full capacity when moving ahead, turn over throwing complete zero load return divide a word with a hyphen at the end of a line car consume when Between and time of operating at full capacity close, cause efforts efficiency low.

Utility model content

During realizing this utility model, inventor finds at least to exist that mechanical loss is big, pressure in prior art Height, poor rigidity, impact be big and the low defect of work efficiency.The purpose of this utility model is aiming at above-mentioned of the prior art scarce Fall into, there is provided a kind of biofermentation slot type turner.

To achieve these goals, the technical scheme of this utility model offer is：A kind of biofermentation slot type turner, institute State biofermentation slot type turner and include turn over throwing cylinder 1, arm 2, endless track installation 3, frame 4, cable drum 5, frequency conversion Device 6, Hydraulic Station 7, movable motor 8, arm lift system 9 and commutation are divided a word with a hyphen at the end of a line car 10；Described endless track installation 3 has two sets and divides It is not arranged at the left and right sides of frame 4 bottom；On described endless track installation 3, movable motor 8 is installed；Described cable drum 5, Converter 6, Hydraulic Station 7 and arm lift system 9 are installed in the top of frame 4；Described turn over throwing cylinder 1 is fixed on arm 2 Lower end both sides；The rotating shaft of described arm 2 upper end is fixedly connected with simple beam structure with frame 4；Described arm lift system 9 is respectively It is connected with Hydraulic Station 7 and arm 2, and control the lifting of arm 2 by Hydraulic Station 7.

Further, above-mentioned a kind of biofermentation slot type turner, described turn over throwing cylinder 1 has two sets and is respectively arranged at The left and right sides of arm 2 lower end；Described turn over throwing cylinder 1 includes permanent magnet low-speed motor 1, cylinder internal stay 1.2 and turns over throwing tooth Assembly 1.3；Described cylinder internal stay 1.2 is nested in the outside of permanent magnet low-speed motor 1, turns over throwing tooth assembly 1.3 and is nested in cylinder The outside of internal stay 1.2, converter 6 is connected with permanent magnet low-speed motor 1 and controls the rotation of permanent magnet low-speed motor 1 and stop Only.

Further, above-mentioned a kind of biofermentation slot type turner, described arm lift system 9 includes pull bar one 9.1st, pull bar 2 9.2 and hydraulic cylinder 9.3, described Hydraulic Station 7 is connected with hydraulic cylinder 9.3 and rushes oil to hydraulic cylinder 9.3, pushes pull bar 1 and pull bar 2 9.2 make arm 2 around rotating shaft 2.1 central rotation thus lifting turn over throwing cylinder 1；Hydraulic cylinder 9.3 release When, arm 2 declines under the action of gravity of deadweight and turn over throwing cylinder 1.

Further, above-mentioned a kind of biofermentation slot type turner, described endless track installation 3 includes permanent magnet low-speed Motor 2 3.1 and crawler belt 3.2, permanent magnet low-speed motor 2 3.1 is arranged on the outside of crawler belt 3.2 and is located remotely from arm lift system 9 one end.

Further, above-mentioned a kind of biofermentation slot type turner, the described throwing tooth assembly 1.3 that turns over includes blade assembly 1.31st, blade bearing 1.32 and rotating cylinder 1.33；Described blade bearing 1.32 is in that Double helix list structure interruption is fixedly connected on rotating cylinder On 1.33 outer wall, blade assembly 1.31 is fixedly mounted on blade bearing 1.32；Described blade assembly 1.31 top is provided with outer Oblique blade 1.34；The direction of rotation of described outer oblique blade 1.34 is in positive milling formula with material.

Further, above-mentioned a kind of biofermentation slot type turner, described arm 2 is the welding of arm rotating shaft 2.1 two ends Torque arm 2.3, centre is had to be welded with a vertical arm 2.2 with knuckle angle, the upper end of vertical arm 2.2 and ground Vertically, the lower end of vertical arm 2.2 and ground is at an acute angle.

Further, above-mentioned a kind of biofermentation slot type turner, described commutation divide a word with a hyphen at the end of a line car 10 include bottom move Car 10.1, changement 10.2, upper bracket 10.3 and car cable drum 10.5 of dividing a word with a hyphen at the end of a line, bottom locomotive 10.1 has 4 walkings Wheel is contained under the big column in skeleton 10.4 lower end 4, and upper bracket 10.3 is become with bottom locomotive 10.1 by changement 10.2 Rotation auxiliary structure, car cable drum 10.5 of dividing a word with a hyphen at the end of a line is arranged on inside bottom locomotive 10.1.

The beneficial effects of the utility model are：

The biofermentation slot type turner that this utility model provides, because walking mechanism adopts crawler type walking mechanism, solution Guide rail cost of having determined is larger, and when ambient temperature is less than 5 degree, to coagulate water serious for track, wheeled turner be hampered power slightly larger with regard to original place skidding The problems such as can not walk.Solved using cable power supply and trolley is divided a word with a hyphen at the end of a line car, site environment dust is big and high humidity causes Trolley with by the frequent breakage that brush contact is unreliable and electrode sparking causes, make the scarce of turner cisco unity malfunction Point.Turn over throwing cylinder adopts permanent magnet low-speed motor direct-drive, makes roller frame simple and reliable, solves with reductor and conventional liquid High pressure that pressure drives and brings, poor efficiency, the shortcomings of impact is big, on-site maintenance condition has high demands, magneto has low turn Speed, the feature of high pulling torque, it is to avoid broken down using reductor.The mode to be powered using accumulator refinement cable is carried out Power supply, saves cable drum with Thin cable and is taken up space on turner.Turner starts to turn over throwing from groove one end, full when moving ahead Load operation, turn over throwing complete zero load return divide a word with a hyphen at the end of a line car elapsed time and time of operating at full capacity close, cause efforts efficiency Low.Divided a word with a hyphen at the end of a line car using commutation, turner freely can turn around at fermentation tank two ends, save turner zero load return car of dividing a word with a hyphen at the end of a line when Between, improve and actual turn over throwing efficiency.

Brief description

Fig. 1 is the front view of this utility model biofermentation slot type turner.

Fig. 2 is the left view of this utility model biofermentation slot type turner.

Fig. 3 is the top view of this utility model biofermentation slot type turner.

Fig. 4 is the cross section view of turn over throwing cylinder in this utility model biofermentation slot type turner.

Fig. 5 is to turn over the structural representation throwing blade assembly, blade bearing and blade in tooth assembly.

Fig. 6 is the side view of arm in this utility model biofermentation slot type turner.

Fig. 7 divides a word with a hyphen at the end of a line car front view for commutation.

Fig. 8 divides a word with a hyphen at the end of a line car left view for commutation.

Fig. 9 divides a word with a hyphen at the end of a line car top view for commutation.

Figure 10 divides a word with a hyphen at the end of a line car sectional view for commutation.

Figure 11 is changement front view.

Figure 12 is changement top view.

Figure 13 is changement sectional view.

Wherein, 1 is turn over throwing cylinder, and 2 is arm, and 3 is endless track installation, and 4 is frame, and 5 is cable drum, and 6 is frequency conversion Device, 7 is Hydraulic Station, and 8 is movable motor, and 9 is arm lift system, and 10 is that commutation is divided a word with a hyphen at the end of a line car, and 1.1 is permanent magnet low-speed motor one, 1.2 is cylinder internal stay, and 1.3 is to turn over throwing tooth assembly, and 9.1 is pull bar one, and 9.2 is pull bar two, and 9.3 is hydraulic cylinder, and 3.1 is that permanent magnetism is low Speed motor two, 3.2 is crawler belt, and 1.31 is blade assembly, and 1.32 is blade bearing, and 1.33 is rotating cylinder, and 1.34 is outer oblique blade, 2.1 is rotating shaft, and 2.2 is vertical arm, and 2.3 is torque arm, and 10.1 is bottom locomotive, and 10.2 is changement, and 10.3 is top Bracket, 10.4 is skeleton, and 10.5 is car cable drum of dividing a word with a hyphen at the end of a line.

Specific embodiment

Embodiment 1：

A kind of biofermentation slot type turner, described biofermentation slot type turner includes turn over throwing cylinder 1, arm 2, carries out Band running gear 3, frame 4, cable drum 5, converter 6, Hydraulic Station 7, movable motor 8, arm lift system 9 and commutation are divided a word with a hyphen at the end of a line Car 10；Described endless track installation 3 has two sets and is respectively arranged at the left and right sides of frame 4 bottom；Described endless track installation 3 On movable motor 8 is installed；Described cable drum 5, converter 6, Hydraulic Station 7 and arm lift system 9 are installed in frame 4 Top；Described turn over throwing cylinder 1 is fixed on the lower end both sides of arm 2；The rotating shaft of described arm 2 upper end is tied with simply supported beam with frame 4 Structure is fixedly connected；Described arm lift system 9 is connected with Hydraulic Station 7 and arm 2 respectively, and controls arm 2 by Hydraulic Station 7 Lifting；

Described turn over throwing cylinder 1 has two sets and is respectively arranged at the left and right sides of arm 2 lower end；Described turn over throwing cylinder 1 includes There are permanent magnet low-speed motor 1, cylinder internal stay 1.2 and turn over throwing tooth assembly 1.3；Described cylinder internal stay 1.2 is nested in permanent magnet low-speed The outside of motor 1, turns over the outside that throwing tooth assembly 1.3 is nested in cylinder internal stay 1.2, converter 6 and permanent magnet low-speed motor one 1.1 rotations connecting and controlling permanent magnet low-speed motor 1 and stopping.

Described arm lift system 9 includes pull bar 1, pull bar 2 9.2 and hydraulic cylinder 9.3, described Hydraulic Station 7 and liquid Cylinder pressure 9.3 connects and rushes oil to hydraulic cylinder 9.3, pushes pull bar 1 and pull bar 2 9.2 makes arm 2 around rotating shaft 2.1 center Rotation is thus lift turn over throwing cylinder 1；During hydraulic cylinder 9.3 release, arm 2 declines under the action of gravity of deadweight and turn over throwing cylinder 1.

Described endless track installation 3 includes permanent magnet low-speed motor 2 3.1 and crawler belt 3.2, and permanent magnet low-speed motor 2 3.1 is pacified It is contained in the outside of crawler belt 3.2 and be located remotely from one end of arm lift system 9.

The described throwing tooth assembly 1.3 that turns over includes blade assembly 1.31, blade bearing 1.32 and rotating cylinder 1.33；Described blade bearing 1.32 It is interrupted in Double helix list structure and is fixedly connected on the outer wall of rotating cylinder 1.33, blade assembly 1.31 is fixedly mounted on blade bearing 1.32 on；Described blade assembly 1.31 top is provided with outer oblique blade 1.34；The direction of rotation of described outer oblique blade 1.34 It is in positive milling formula with material.

Described arm 2 is that arm rotating shaft 2.1 two ends are welded with torque arm 2.3, centre is welded with one and has knuckle angle The vertical arm 2.2 of degree, the upper end of vertical arm 2.2 is perpendicular to the ground, and the lower end of vertical arm 2.2 is with ground at an acute angle.

Described commutation car 10 of dividing a word with a hyphen at the end of a line includes bottom locomotive 10.1, changement 10.2, upper bracket 10.3 and divides a word with a hyphen at the end of a line Car cable drum 10.5, bottom locomotive 10.1 has 4 road wheels to be contained under the big column in skeleton 10.4 lower end 4, upper bracket 10.3 pass through changement 10.2 becomes rotation auxiliary structure with bottom locomotive 10.1, and car cable drum 10.5 of dividing a word with a hyphen at the end of a line is arranged on bottom Inside locomotive 10.1.

In the above-described embodiments, it is provided with two sets of cterpillar drives parallel in the left and right sides of frame, carry out at two sets It is provided between belt running gear and turns over polishing apparatus, the lowering or hoisting gear turning over polishing apparatus for lifting is equipped with frame；Also Including the hydraulic power unit providing power resources for the hydraulic pump actuator for lowering or hoisting gear, and for filling for two sets of walkings Putting and turn over polishing apparatus provides the motor of power resources.

In two sets of crawler units, often set crawler unit includes crawler belt, and is equipped with crawler driving whell Low speed movable motor；Commutation car of dividing a word with a hyphen at the end of a line is made up of bottom locomotive, changement and upper bracket, and bottom locomotive can be indulged To movement, changement drives upper bracket rotation, realizes turner and changes in the direction of next station.Turner and car of dividing a word with a hyphen at the end of a line Use cooperatively, decrease the extra time returning because of empty wagons, improve work efficiency.Electronic turn over throwing cylinder can be double using single armed Drum blade turns over throwing, and cylinder helical blade is detachable, and hydraulic pressure rises lifts exactly, and it is convenient that maintenance is changed.

Single armed twin-roll, under hydraulic system effect, can carry out turning over polishing working in the longitudinal extent of 0～5000mm；Hang Arm when normally turning over throwing its underpart and direction of travel at an acute angle, the speed of travel is no longer turned over throws resistance and restricts.Electronic turn over throwing cylinder Directly driven using slowspeed machine, overcome the complex structure brought with motor acceleration and deceleration machine form, the problems such as fault rate is high.

The biofermentation slot type turner of above-described embodiment has the characteristics that：

(1) it is suitable for size range big：200～2000 ton day；

(2) operate steadily, impact is little；

(3) save the turner return time, time availability is high；

(4) low to environmental requirement.

Finally it should be noted that：The foregoing is only preferred embodiment of the present utility model, be not limited to this Utility model, although being described in detail to this utility model with reference to the foregoing embodiments, for those skilled in the art For, it still can be modified to the technical scheme described in foregoing embodiments, or to wherein some technical characteristics Carry out equivalent.All of the present utility model spirit and principle within, any modification, equivalent substitution and improvement made etc., all Should be included within protection domain of the present utility model.

Claims

1. a kind of biofermentation slot type turner is it is characterised in that described biofermentation slot type turner includes turn over throwing cylinder （1）, arm（2）, endless track installation（3）, frame（4）, cable drum（5）, converter（6）, Hydraulic Station（7）, movable motor （8）, arm lift system（9）Divide a word with a hyphen at the end of a line car with commutation（10）；Described endless track installation（3）There are two sets and be respectively arranged at frame （4）The left and right sides of bottom；Described endless track installation（3）On movable motor is installed（8）；Described cable drum（5）, frequency conversion Device（6）, Hydraulic Station（7）With arm lift system（9）It is installed in frame（4）Top；Described turn over throwing cylinder（1）It is fixed on and hang Arm（2）Lower end both sides；Described arm（2）The rotating shaft of upper end and frame（4）It is fixedly connected with simple beam structure；Described arm carries The system of liter（9）Respectively with Hydraulic Station（7）And arm（2）Connect, and pass through Hydraulic Station（7）Control arm（2）Lifting.

2. a kind of biofermentation slot type turner according to claim 1 is it is characterised in that described turn over throwing cylinder（1）Have Two sets and be respectively arranged at arm（2）The left and right sides of lower end；Described turn over throwing cylinder（1）Include permanent magnet low-speed motor one （1.1）, cylinder internal stay（1.2）With turn over throwing tooth assembly（1.3）；Described cylinder internal stay（1.2）It is nested in permanent magnet low-speed motor one （1.1）Outside, turn over throwing tooth assembly（1.3）It is nested in cylinder internal stay（1.2）Outside, converter（6）With permanent magnet low-speed motor One（1.1）Connect and control permanent magnet low-speed motor one（1.1）Rotation and stopping.

3. a kind of biofermentation slot type turner according to claim 1 is it is characterised in that described arm lift system （9）Including pull bar one（9.1）, pull bar two（9.2）And hydraulic cylinder（9.3）, described Hydraulic Station（7）With hydraulic cylinder（9.3）Connect simultaneously To hydraulic cylinder（9.3）Punching oil, pushes pull bar one（9.1）With pull bar two（9.2）Make arm（2）Around rotating shaft（2.1）Center is revolved Turn thus lifting turn over throwing cylinder（1）；Hydraulic cylinder（9.3）During release, arm（2）In deadweight and turn over throwing cylinder（1）Action of gravity Lower decline.

4. a kind of biofermentation slot type turner according to claim 1 is it is characterised in that described endless track installation （3）Including permanent magnet low-speed motor two（3.1）And crawler belt（3.2）, permanent magnet low-speed motor two（3.1）It is arranged on crawler belt（3.2）Outer Side is simultaneously located remotely from arm lift system（9）One end.

5. a kind of biofermentation slot type turner according to claim 2 is it is characterised in that described turn over throwing tooth assembly （1.3）Including blade assembly（1.31）, blade bearing（1.32）And rotating cylinder（1.33）；Described blade bearing（1.32）In Double helix strip Structural break is fixedly connected on rotating cylinder（1.33）Outer wall on, blade assembly（1.31）It is fixedly mounted on blade bearing（1.32）On； Described blade assembly（1.31）Top is provided with outer oblique blade（1.34）；Described outer oblique blade（1.34）Direction of rotation be It is in positive milling formula with material.

6. a kind of biofermentation slot type turner according to claim 1 is it is characterised in that described arm（2）It is arm Rotating shaft（2.1）Two ends are welded with torque arm（2.3）, centre be welded with a vertical arm with knuckle angle（2.2）, hang down Straight arm（2.2）Upper end perpendicular to the ground, vertical arm（2.2）Lower end and ground at an acute angle.

7. a kind of biofermentation slot type turner according to claim 1 it is characterised in that described commutation is divided a word with a hyphen at the end of a line car（10） Include bottom locomotive（10.1）, changement（10.2）, upper bracket（10.3）With car cable drum of dividing a word with a hyphen at the end of a line（10.5）, under Portion's locomotive（10.1）4 road wheels are had to be contained in skeleton（10.4）Under the big column in lower end 4, upper bracket（10.3）By commutation Mechanism（10.2）With bottom locomotive（10.1）Become rotation auxiliary structure, car cable drum of dividing a word with a hyphen at the end of a line（10.5）It is arranged on bottom locomotive （10.1）Internal.