CN205958518U - A piezoelectric transducer that is used for pipeline supersound guided wave to detect a flaw - Google Patents

A piezoelectric transducer that is used for pipeline supersound guided wave to detect a flaw Download PDF

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CN205958518U
CN205958518U CN201620882696.XU CN201620882696U CN205958518U CN 205958518 U CN205958518 U CN 205958518U CN 201620882696 U CN201620882696 U CN 201620882696U CN 205958518 U CN205958518 U CN 205958518U
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curved surface
piezoelectric transducer
guided wave
pipeline
transducing
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李法新
苗鸿臣
宦强
王强中
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Peking University
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Abstract

本实用新型公开了一种用于管道超声导波探伤的压电换能器。本实用新型的压电换能器采用n个曲面换能板单元的上表面均匀地粘接在柔性基底的下表面,每一个曲面换能板单元的上表面为平面,下表面为曲面,作为工作面紧贴被测管道的外表面,n个并联的曲面换能板单元环绕沿着被测管道的外表面一周;在被测管道激励和接收单一模态的零阶扭转导波T(0,1);本实用新型提出的压电换能器能量转换效率高、体积小尺寸紧凑,能够直接贴合在管道表面,非常适合用于管道健康监测,可以预见本实用新型将有力推动基于超声导波的管道健康监测的发展。

The utility model discloses a piezoelectric transducer used for ultrasonic guided wave flaw detection of pipelines. In the piezoelectric transducer of the present invention, the upper surfaces of n curved surface transducer plate units are evenly bonded to the lower surface of the flexible base, the upper surface of each curved surface transducer plate unit is a plane, and the lower surface is a curved surface, as The working surface is close to the outer surface of the tested pipeline, and n parallel curved surface transducer units surround the outer surface of the tested pipeline; the zero-order torsional guided wave T(0 , 1); The piezoelectric transducer proposed by the utility model has high energy conversion efficiency, small size and compact size, and can be directly attached to the surface of the pipeline, which is very suitable for pipeline health monitoring. It can be predicted that the utility model will strongly promote the Development of guided waves for pipeline health monitoring.

Description

一种用于管道超声导波探伤的压电换能器A Piezoelectric Transducer Used in Pipeline Ultrasonic Guided Wave Flaw Detection

技术领域technical field

本实用新型涉及智能材料和结构健康监测技术,具体涉及一种用于管道超声导波探伤的压电换能器。The utility model relates to intelligent material and structural health monitoring technology, in particular to a piezoelectric transducer used for ultrasonic guided wave flaw detection of pipelines.

背景技术Background technique

管道作为一种重要的运输工具,在石油、化工等领域发挥着不可替代的作用。截止2013年底,我国已建成天然气管道逾6万公里,原油管道逾2.6万公里,成品油管道逾2万公里,管道已成为关系国民经济命脉的重要基础设施。近年来,由于腐蚀、意外损伤、磨损等因素,国内外管道安全事故频发,造成了巨大的生命和财产损失。因此,管道完整性检测及评价具有重要的意义。基于超声导波的无损检测方法由于其具有检测距离远,成本低等特点,已经成为管道完整性检测的重要技术手段。目前,基于超声导波的管道检测技术还主要出于实验室研究阶段,能够用于实际工业管道检测的仪器和系统还不多。一个主要的原因是管道导波具有多模态,高频散的复杂特性。以外径为100mm,壁厚3mm的铝管为例,在0kHz到200kHz的范围内,共有超过50多个沿着轴向传播的导波模态。每一个频率都对应着两个以上的导波模态。若无法激励出单一模态的导波,从众多导波中识别出与缺陷有关的回波信息将面临着难以克服的困难。另一方面,除零阶扭转导波T(0,1)外,所有的管道导波都具有较为严重的频散特性,即波速随着频率的变化而发生变化。由于导波大多都是采用窗函数调制的特殊波形激励,频散特性使得激励信号形随着波传播距离的增加而变得扭曲,同时导波振幅迅速衰减,从而难以实现长距离检测。因此如何激励单一模态和非频散的导波是管道导波检测最核心的问题。As an important means of transportation, pipelines play an irreplaceable role in petroleum, chemical and other fields. By the end of 2013, my country had built more than 60,000 kilometers of natural gas pipelines, more than 26,000 kilometers of crude oil pipelines, and more than 20,000 kilometers of refined oil pipelines. Pipelines have become important infrastructure related to the lifeline of the national economy. In recent years, due to corrosion, accidental damage, wear and other factors, pipeline safety accidents at home and abroad have occurred frequently, resulting in huge loss of life and property. Therefore, the detection and evaluation of pipeline integrity is of great significance. The non-destructive testing method based on ultrasonic guided waves has become an important technical method for pipeline integrity testing because of its long detection distance and low cost. At present, the pipeline inspection technology based on ultrasonic guided waves is still mainly in the laboratory research stage, and there are not many instruments and systems that can be used for actual industrial pipeline inspection. One of the main reasons is that the ducted guided wave has complex characteristics of multi-mode and high-frequency dispersion. Taking an aluminum tube with an outer diameter of 100mm and a wall thickness of 3mm as an example, in the range of 0kHz to 200kHz, there are more than 50 guided wave modes propagating along the axial direction. Each frequency corresponds to more than two guided wave modes. If the single-mode guided wave cannot be excited, it will be difficult to identify the echo information related to the defect from many guided waves. On the other hand, except for the zero-order torsional guided wave T(0, 1), all ducted guided waves have serious dispersion characteristics, that is, the wave velocity changes with frequency. Since most guided waves are excited by special waveforms modulated by window functions, the dispersion characteristics make the shape of the excitation signal distorted as the wave propagation distance increases, and the amplitude of the guided waves decays rapidly, making it difficult to achieve long-distance detection. Therefore, how to excite single-mode and non-dispersive guided waves is the core issue of pipeline guided wave detection.

纵向模态导波L(0,2)由于其易于激发,且在一定的频率范围内具有较小的频散,因而是目前被研究的最为广泛,也相对成熟的导波模态。然而纵向导波模态由于其具有径向位移,当管道内部或者外部存在液体时,部分导波能量会泄露到液体中,从而严重影响了检测距离。相比纵向模态导波L(0,2),零阶扭转导波T(0,1)具有明显的优势。零阶扭转导波T(0,1)是管道中唯一非频散的导波模态。同时由于零阶扭转导波T(0,1)只有切向位移,而液体不能承受剪切,故导波能量不会泄露到管道所运输的液体中。因此零阶扭转导波T(0,1)在管道完整性检测领域具有重要的应用前景。然而目前能够激励单一模态的零阶扭转导波T(0,1)的换能器还很少,极大的限制了T(0,1)导波的在管道完整性检测的应用。目前已经有两类扭转导波换能器相继被提出,并成功实现了商业应用。一类是以美国西南研究院(Southwest Research Institute)为代表的研发的电磁超声换能器(U.S.Pat.No.6429650B1)。该换能器通过在线圈通交变电流,从而形成交变磁场,交变磁场通过磁致伸缩效应引发铁磁材料产生变形,从而在管道中形成导波。然而电磁超声换能器需要施加一个较强的偏置磁场,从而换能器的体积相对较大。此外,电磁超声换能器能量转化效率低,从而需要较强的激励源来提高信噪比。上述因素使得电磁超声换能器只能用于无损检测而不适合用于结构健康监测。另一类是以英国帝国理工大学为代表的研发的干耦压电换能器(A.Demma,P.Cawly and M.Lowe,The reflection of the fundamentaltorsional mode from cracks and notches in pipes,J.Acoust.Soc.Am.114(2),2003)。中国海洋石油总公司等单位也发展了类似的干耦压电换能器(ZL 201010605979.7)。干耦压电换能器通过周向布置厚度剪切压电片,从而实现扭转导波的激励和接收。然而厚度剪切压电换能器在不加压力的情况下,变形倾向于简单剪切,因而剪切变形难以有效的传递到管道上。加压装置使得干耦压电换能器体积较大。另一方面,厚度剪切型压电换能器谐振频率较高,通常远高于导波的激励频率,因而换能器无法在谐振频率附近激励来提高能量转换效率。上述两点使得干耦压电换能器亦只适合管道无损检测而不适合管道的健康监测。The longitudinal mode guided wave L(0,2) is the most widely studied and relatively mature guided wave mode because it is easy to excite and has small dispersion in a certain frequency range. However, due to the radial displacement of the longitudinal guided wave mode, when there is liquid inside or outside the pipe, part of the guided wave energy will leak into the liquid, which seriously affects the detection distance. Compared with the longitudinal mode guided wave L(0,2), the zero-order torsional guided wave T(0,1) has obvious advantages. The zero-order torsional guided wave T(0,1) is the only non-dispersive guided wave mode in the pipeline. At the same time, since the zero-order torsional guided wave T(0,1) has only tangential displacement, and the liquid cannot bear shear, the energy of the guided wave will not leak into the liquid transported by the pipeline. Therefore, the zero-order torsional guided wave T(0,1) has an important application prospect in the field of pipeline integrity detection. However, there are still very few transducers that can excite single-mode zero-order torsional guided waves T(0,1), which greatly limits the application of T(0,1) guided waves in pipeline integrity testing. At present, two types of torsional guided wave transducers have been proposed successively, and commercial applications have been successfully realized. One type is an electromagnetic ultrasonic transducer (U.S. Pat. No. 6429650B1) developed by the Southwest Research Institute (Southwest Research Institute). The transducer passes an alternating current through the coil to form an alternating magnetic field, and the alternating magnetic field induces deformation of the ferromagnetic material through the magnetostrictive effect, thereby forming a guided wave in the pipeline. However, the electromagnetic ultrasonic transducer needs to apply a strong bias magnetic field, so the volume of the transducer is relatively large. In addition, the energy conversion efficiency of the electromagnetic ultrasonic transducer is low, which requires a strong excitation source to improve the signal-to-noise ratio. The above factors make electromagnetic ultrasonic transducers only suitable for non-destructive testing and not suitable for structural health monitoring. Another type is the dry-coupled piezoelectric transducer developed by Imperial College of Technology (A. Demma, P. Cawly and M. Lowe, The reflection of the fundamental torsional mode from cracks and notches in pipes, J. Acoust . Soc. Am. 114(2), 2003). China National Offshore Oil Corporation and other units have also developed similar dry-coupled piezoelectric transducers (ZL 201010605979.7). The dry-coupled piezoelectric transducer achieves excitation and reception of torsional guided waves by arranging thickness-shear piezoelectric sheets circumferentially. However, the deformation of the thickness-shear piezoelectric transducer tends to be simple shear when no pressure is applied, so the shear deformation is difficult to be effectively transmitted to the pipeline. The pressurizing device makes the volume of the dry-coupled piezoelectric transducer larger. On the other hand, the thickness-shear piezoelectric transducer has a high resonant frequency, usually much higher than the excitation frequency of the guided wave, so the transducer cannot be excited near the resonant frequency to improve energy conversion efficiency. The above two points make the dry-coupled piezoelectric transducer only suitable for non-destructive testing of pipelines but not for health monitoring of pipelines.

与管道无损检测相比,管道健康监测技术能够实时预报管道的安全状况,同时能够节省人力和时间成本,从而是当前国内外管道完整性检测领域的研究热点与趋势。因此迫切需要研发适合管道健康监测的换能器。北京大学李法新课题组最近发展了一种面内剪切新压电换能器(ZL 201620284659.9),该换能器能够在平板结构中激励出单一模态的水平剪切导波模态(SH0),但不合适直接用于管道,该换能器尺寸小且能量转换效率高,故适合结构健康检查。由于平板结构中的水平剪切导波模态(SH0)在波形结构上与管道中的零阶扭转导波模态(T(0,1))类似,因此有希望在此基础上研发出合适管道健康监测的扭转导波压电换能器,进而推动管道健康监测的发展。Compared with pipeline non-destructive testing, pipeline health monitoring technology can predict the safety status of pipelines in real time, and can save manpower and time costs at the same time, so it is currently a research hotspot and trend in the field of pipeline integrity testing at home and abroad. Therefore, it is urgent to develop transducers suitable for pipeline health monitoring. Faxin Li's research group at Peking University recently developed a new in-plane shear piezoelectric transducer (ZL 201620284659.9), which can excite a single-mode horizontal shear guided wave mode (SH0) in a flat plate structure. , but not suitable for direct use in pipelines, the transducer is small in size and high in energy conversion efficiency, so it is suitable for structural health inspection. Since the horizontal shear guided wave mode (SH0) in the flat plate structure is similar to the zero-order torsional guided wave mode (T(0,1)) in the pipe, it is hopeful to develop a suitable Torsional guided wave piezoelectric transducers for pipeline health monitoring, and then promote the development of pipeline health monitoring.

实用新型内容Utility model content

针对当前缺乏适合管道健康监测的导波换能器,本实用新型提出了一种可以在管道中激励和接收单模态零阶扭转导波T(0,1)的压电换能器,该换能器具有轻质、尺寸小和能量转换效率高的特点,适合管道健康监测。Aiming at the current lack of guided wave transducers suitable for pipeline health monitoring, this utility model proposes a piezoelectric transducer that can excite and receive single-mode zero-order torsional guided waves T(0,1) in pipelines. The transducer has the characteristics of light weight, small size and high energy conversion efficiency, which is suitable for pipeline health monitoring.

本实用新型的用于管道超声导波探伤的压电换能器包括:n个曲面换能板单元和一个柔性基底;其中,每一个曲面换能板单元的上表面为平面,粘接在柔性基底的表面,曲面换能板单元的上表面的形状为矩形,四个侧面垂直于上表面;曲面换能板单元的下表面为曲面,曲面沿着厚度方向的投影与上表面全等,曲面的曲率与被测管道的外表面曲率一致,下表面作为工作面;曲面换能板单元采用极化后的压电材料,极化方向沿着工作面的弦长方向,具有压电系数d24;与极化方向平行的两个相对的侧面为电极面;n个曲面换能板单元的上表面均匀地粘接在柔性基底的下表面,n个曲面换能板单元的极化方向取向一致;n个曲面换能板单元的同侧的电极面分别采用一根导线电学连接一个电极柱,从而将n个曲面换能板单元并联;每一个曲面换能板单元的工作面紧贴被测管道的外表面,均匀分布在柔性基底的下表面的n个曲面换能板单元沿着被测管道的外表面周向均匀分布,并环绕沿着被测管道的外表面一周;在柔性基底的两端分别设有扣锁机构,通过扣锁机构将柔性基底的两端连接固定,使得压电换能器形成连接成一体的环形并固定在被测管道的外表面,n为≥2的自然数。The piezoelectric transducer used for pipeline ultrasonic guided wave flaw detection of the utility model includes: n curved surface transducer plate units and a flexible base; wherein, the upper surface of each curved surface transducer plate unit is a plane, bonded on a flexible The surface of the substrate, the shape of the upper surface of the curved transducer plate unit is rectangular, and the four sides are perpendicular to the upper surface; the lower surface of the curved transducer plate unit is a curved surface, and the projection of the curved surface along the thickness direction is congruent with the upper surface, and the curved surface The curvature is consistent with the curvature of the outer surface of the pipeline under test, and the lower surface is used as the working surface; the curved transducer plate unit is made of polarized piezoelectric material, and the polarization direction is along the chord length direction of the working surface, with a piezoelectric coefficient d24; The two opposite sides parallel to the polarization direction are electrode surfaces; the upper surfaces of the n curved transducer plate units are evenly bonded to the lower surface of the flexible substrate, and the polarization directions of the n curved transducer plate units are aligned in the same direction; The electrode surfaces on the same side of n curved surface transducer board units are respectively electrically connected to an electrode column by a wire, so that n curved surface transducer board units are connected in parallel; the working surface of each curved surface transducer board unit is close to the pipeline under test The outer surface of the flexible base, the n curved surface transducer plate units evenly distributed on the lower surface of the flexible base are evenly distributed along the outer surface of the pipeline under test, and circle around the outer surface of the pipeline under test; the two sides of the flexible base Each end is provided with a snap-lock mechanism, and the two ends of the flexible substrate are connected and fixed by the snap-lock mechanism, so that the piezoelectric transducer forms an integral ring and is fixed on the outer surface of the pipeline under test, and n is a natural number ≥ 2.

压电换能器作为制动器激励被测管道的超声导波,或者作为传感器接收被测管道的超声导波;作为制动器时,信号发生器发出的激励信号经功率放大器放大后,连接至两个电极柱,同时激励n个曲面换能板单元,通过逆压点效应的d24模式在工作面产生面内剪切变形,对被测管道施加载荷,激励出超声导波;作为传感器时,被测管道的超声导波引起每个曲面换能板单元的工作面发生面内剪切变形,从而通过正压电效应的d24模式在电极面形成电位移,n个并联的曲面换能板单元将信号平均后,通过两个电极柱连接至前置放大器放大,通过数据采集数字模拟A/D卡传输到信号处理分析系统。The piezoelectric transducer is used as a brake to excite the ultrasonic guided wave of the pipeline under test, or as a sensor to receive the ultrasonic guided wave of the pipeline under test; when used as a brake, the excitation signal sent by the signal generator is amplified by the power amplifier and connected to two electrodes The column excites n curved surface transducing plate units at the same time, through the d24 mode of the inverse pressure point effect, the in-plane shear deformation is generated on the working surface, and the load is applied to the measured pipeline to excite the ultrasonic guided wave; when used as a sensor, the measured pipeline The ultrasonic guided wave causes the in-plane shear deformation of the working surface of each curved transducer plate unit, so that the electric displacement is formed on the electrode surface through the d24 mode of the positive piezoelectric effect, and the n parallel curved surface transducer plate units average the signal Finally, it is connected to the preamplifier through two electrode columns for amplification, and is transmitted to the signal processing and analysis system through the data acquisition digital analog A/D card.

曲面换能板单元的上表面为矩形,沿着柔性基底长度方向的边长为长边a,沿着柔性基底宽度方向的边长为短边b,曲面换能板单元的最小厚度即工作面的最高点距上表面的距离为h,满足 The upper surface of the curved transducer plate unit is rectangular, the length of the side along the length direction of the flexible substrate is the long side a, the length of the side along the width direction of the flexible substrate is the short side b, and the minimum thickness of the curved transducer plate unit is the working surface The distance from the highest point of the upper surface to the upper surface is h, satisfying

柔性基底的长度为L,宽度为W,厚度为H,满足b≤W≤4b,0.1h≤H≤4h。柔性基底的长度等于被测管道的外周长,柔性基底具有一定的弹性,从而通过扣锁机构能够使得n个曲面换能板单元紧固地环绕被测管道的外表面。The length of the flexible substrate is L, the width is W, and the thickness is H, satisfying b≤W≤4b, 0.1h≤H≤4h. The length of the flexible base is equal to the outer circumference of the pipeline under test, and the flexible base has a certain degree of elasticity, so that the n curved surface transducer plate units can tightly surround the outer surface of the pipeline under test through a snap-lock mechanism.

曲面换能板单元的压电材料采用PZT陶瓷、铁电陶瓷或者铁电型的压电单晶;若采用陶瓷,极化时应使其剩余极化达到最大值;若采用铁电型的压电单晶,则极化时应确保其具有较大的压电系数d24。柔性基底采用低弹性模量,高弹性的材料,如橡胶。The piezoelectric material of the curved surface transducer plate unit is PZT ceramics, ferroelectric ceramics or ferroelectric piezoelectric single crystal; if ceramics are used, the remanent polarization should reach the maximum value during polarization; Electric single crystal, it should be ensured that it has a large piezoelectric coefficient d24 when it is polarized. The flexible base adopts low elastic modulus, high elastic material, such as rubber.

压电换能器用作制动器激励超声导波时,信号发生器产生窗函数调制的激励信号,信号中心频率为f0,信号频率宽度为[fmin,fmax],该频带称为工作频带。为抑制高阶模态的扭转波,fmax应小于被测管道扭转导波的一阶截止频率;为抑制频带范围内弯曲波的产生,曲面换能板单元的数量n应大于被测管道在[0,fmax]频带范围内弯曲导波模态出现的最高周向阶次。压电换能器激发的扭转波的波速为cg,波长为λ=cg/f0。为使压电换能器具有较高的能量转化效率,优选的曲面换能板单元的短边b满足:0.25λ≤b≤0.6λ。满足上述关系的压电换能器,可以在工作频带的中心频率f0处激励单一模态的零阶扭转导波T(0,1)。When the piezoelectric transducer is used as a brake to excite the ultrasonic guided wave, the signal generator generates the excitation signal modulated by the window function. The center frequency of the signal is f 0 , and the signal frequency width is [f min , f max ]. This frequency band is called the working frequency band. In order to suppress the torsional wave of the high-order mode, f max should be less than the first-order cut-off frequency of the torsional guided wave of the pipeline under test; in order to suppress the generation of bending wave within the frequency range, the number n of the curved transducer plate unit should be greater than the measured pipeline in [0 , f max ] the highest circumferential order of the curved guided wave mode in the frequency range. The wave velocity of the torsional wave excited by the piezoelectric transducer is c g , and the wavelength is λ=c g /f 0 . In order to make the piezoelectric transducer have higher energy conversion efficiency, the preferred short side b of the curved transducer plate unit satisfies: 0.25λ≤b≤0.6λ. A piezoelectric transducer that satisfies the above relationship can excite a single-mode zero-order torsional guided wave T(0,1) at the center frequency f 0 of the working frequency band.

同理,压电换能器用作传感器接收超声导波时,接收信号的中心频率为f0,信号频率宽度为[fmin,fmax],该频带称为工作频带。为抑制高阶模态的扭转波,fmax应小于被测管道扭转导波的一阶截止频率;为抑制频带范围内弯曲波的产生,曲面换能板单元的数量n应大于被测管道在[0,fmax]频带范围内弯曲导波模态出现的最高周向阶次。压电换能器接收的扭转波的波速为cg,波长为λ=cg/f0。为使压电换能器具有较高的能量转化效率,优选的曲面换能板单元的短边b满足:0.25λ≤b≤0.6λ。满足上述关系的压电换能器,可以在工作频带的中心频率f0处接收单一模态的零阶扭转导波T(0,1)。Similarly, when a piezoelectric transducer is used as a sensor to receive ultrasonic guided waves, the center frequency of the received signal is f 0 , and the signal frequency width is [f min , f max ]. This frequency band is called the working frequency band. In order to suppress the torsional wave of the high-order mode, f max should be less than the first-order cut-off frequency of the torsional guided wave of the pipeline under test; in order to suppress the generation of bending wave within the frequency range, the number n of the curved transducer plate unit should be greater than the measured pipeline in [0 , f max ] the highest circumferential order of the curved guided wave mode in the frequency range. The velocity of the torsional wave received by the piezoelectric transducer is c g , and the wavelength is λ=c g /f 0 . In order to make the piezoelectric transducer have higher energy conversion efficiency, the preferred short side b of the curved transducer plate unit satisfies: 0.25λ≤b≤0.6λ. A piezoelectric transducer that satisfies the above relationship can receive a single-mode zero-order torsional guided wave T(0,1) at the center frequency f 0 of the working frequency band.

本实用新型的压电换能器能够在工作频带的中心频率f0处过滤弯曲导波模态,而只接收扭转导波。The piezoelectric transducer of the utility model can filter the bending guided wave mode at the center frequency f 0 of the working frequency band, and only receive the twisted guided wave.

本实用新型的压电换能器用作制动器只激励单一模态的扭转导波T(0,1)的原理如下:激励换能器安装在被测管道上后,n个曲面换能板单元沿着被测管道周向均匀分布;当n个曲面换能板单元同时被交流信号激励时,曲面换能板单元由于逆压电效应的d24模式在工作面产生面内剪切变形,从而在被测管道形成沿着周向均匀分布的剪切应力;由于曲面换能板单元的数量大于工作频段内管道中弯曲波的最高周向阶次,使得相邻的曲面换能板单元的间隙小于所激励扭转导波的半波长,从而可以近似的认为压电换能器施加在被测管道上的载荷为沿着周向的轴对称载荷;弯曲导波模态是非轴对称模态,故轴对称载荷不会激发弯曲导波模态;另一方面,纵向轴对称导波主要的位移沿着被测管道轴向,没有周向位移,因此沿着周向的轴对称载荷只会激发扭转导波;又激励信号的频率在扭转波的一阶截止频率以下,故只能激发单一模态的零阶扭转波T(0,1)。同理,本实用新型的压电换能器用作传感器只探测单一模态的零阶扭转波T(0,1)的原理如下:接收信号处于工作频带,接收信号为扭转波时,即被测管道内有扭转波时,扭转波只有沿着被测管道周向的位移分量,且沿着被测管道周向均匀分布,周向位移分量引起每个曲面换能板单元的工作面发生面内剪切变形,从而通过正压电效应的d24模式在电极面形成电位移;被测管道内有弯曲波时,弯曲波虽然含有周向位移分量,但沿着被测管道周向分布不均匀,因此换能器只有少部分压电片会形成电位移;由于n个曲面换能板单元之间电路是并联,故所探测的信号实际上近似等于n个曲面换能板单元信号的平均,因此叠加的弯曲波信号将非常微弱,从而实现过滤弯曲波的功能。The principle that the piezoelectric transducer of the present invention is used as a brake to only excite the torsional guided wave T(0, 1) of a single mode is as follows: after the excitation transducer is installed on the pipeline to be tested, n curved surface transducer plate units along the The pipeline under test is evenly distributed in the circumferential direction; when n curved transducer plate units are excited by the AC signal at the same time, the curved surface transducer unit produces in-plane shear deformation on the working surface due to the d24 mode of the inverse piezoelectric effect. The measured pipeline forms a shear stress uniformly distributed along the circumferential direction; since the number of curved transducer plate units is greater than the highest circumferential order of the bending wave in the pipeline in the working frequency band, the gap between adjacent curved transducer plate units is smaller than the excited torsion The half-wavelength of the guided wave, so it can be approximated that the load imposed by the piezoelectric transducer on the pipeline under test is an axisymmetric load along the circumferential direction; the bending guided wave mode is a non-axisymmetric mode, so the axisymmetric load is not will excite the bending guided wave mode; on the other hand, the main displacement of the longitudinal axisymmetric guided wave is along the axial direction of the measured pipe, and there is no circumferential displacement, so the axisymmetric load along the circumferential direction will only excite the torsional guided wave; and The frequency of the excitation signal is below the first-order cut-off frequency of the torsional wave, so only the zero-order torsional wave T(0,1) of a single mode can be excited. In the same way, the principle that the piezoelectric transducer of the present invention is used as a sensor to only detect the zero-order torsional wave T(0,1) of a single mode is as follows: the received signal is in the working frequency band, and when the received signal is a torsional wave, the measured When there is a torsional wave in the pipeline, the torsional wave only has a displacement component along the circumferential direction of the tested pipeline, and is evenly distributed along the circumferential direction of the tested pipeline. The circumferential displacement component causes the in-plane Shear deformation, so that the electric displacement is formed on the electrode surface through the d24 mode of the positive piezoelectric effect; when there is a bending wave in the measured pipeline, although the bending wave contains a circumferential displacement component, it is unevenly distributed along the circumferential direction of the measured pipeline, Therefore, only a small part of the piezoelectric sheet of the transducer will form an electric displacement; since the circuits between the n curved surface transducer plate units are connected in parallel, the detected signal is actually approximately equal to the average of the n curved surface transducer plate unit signals, so The superimposed bending wave signal will be very weak, so as to realize the function of filtering bending wave.

本实用新型的优点:Advantage of the utility model:

本实用新型提供了一个可以在被测管道激励和接收单一模态的零阶扭转导波T(0,1)的压电换能器,本实用新型提出的压电换能器能量转换效率高、体积小尺寸紧凑,能够直接贴合在管道表面,非常适合用于管道健康监测,可以预见本实用新型将有力推动基于超声导波的管道健康监测的发展。The utility model provides a piezoelectric transducer that can excite and receive a zero-order torsional guided wave T(0,1) of a single mode in the pipeline under test. The piezoelectric transducer proposed by the utility model has high energy conversion efficiency , Small in size and compact in size, can be directly attached to the surface of the pipeline, and is very suitable for pipeline health monitoring. It can be predicted that the utility model will effectively promote the development of pipeline health monitoring based on ultrasonic guided waves.

附图说明Description of drawings

图1为本实用新型的压电换能器紧贴在被测管道上的示意图,其中,(a)为立体结构示意图,(b)为侧视图;Fig. 1 is the schematic diagram that the piezoelectric transducer of the present utility model is close on the pipeline under test, and wherein, (a) is the three-dimensional structure schematic diagram, (b) is the side view;

图2为本实用新型的压电换能器的曲面换能板单元的示意图;Fig. 2 is the schematic diagram of the curved surface transducer plate unit of the piezoelectric transducer of the present invention;

图3为本实用新型的压电换能器的展开示意图;Fig. 3 is the expanded schematic diagram of the piezoelectric transducer of the present utility model;

图4为壁厚为3mm,外径为100mm的铝管在0-250kHz范围内的导波的群速度频散曲线;Fig. 4 is the group velocity dispersion curve of the guided wave in the range of 0-250kHz for an aluminum tube with a wall thickness of 3mm and an outer diameter of 100mm;

图5为零阶扭转导波T(0,1)的波形结构图;Fig. 5 is the waveform structure diagram of zero-order torsional guided wave T (0,1);

图6为本实用新型的压电换能器的实施例一作为制动器在壁厚为3mm,外径为100mm的铝管用中心频率为150kHz信号激励T(0,1)的实验结果;Fig. 6 is that the embodiment one of piezoelectric transducer of the present utility model is 3mm in wall thickness as brake, and the aluminum tube center frequency that external diameter is 100mm is the experimental result of 150kHz signal excitation T (0,1);

图7为本实用新型的压电换能器的实施例二作为传感器接收超声导波的实验结果,超声导波采用12个曲面换能板单元的压电换能器激励,其中(a)为只有12个曲面换能板单元的压电换能器作为传感器接收到的波形图,(b)为以本实用新型的32个曲面换能板单元的压电换能器作为传感器接收到的波形图。Fig. 7 is the experimental result of the second embodiment of the piezoelectric transducer of the present invention as a sensor receiving ultrasonic guided waves, and the ultrasonic guided waves are excited by piezoelectric transducers with 12 curved surface transducer plate units, where (a) is There are only 12 piezoelectric transducers of curved surface transducing plate units as the waveform diagram received by the sensor, (b) is the waveform received by the piezoelectric transducer of 32 curved surface transducing plate units of the present utility model as the sensor picture.

具体实施方式detailed description

下面结合附图,通过具体实施例,进一步阐述本实用新型。Below in conjunction with accompanying drawing, through specific embodiment, further set forth the utility model.

如图1所示,本实施例的压电换能器包括:n个曲面换能板单元15和一个柔性基底12;n个曲面换能板单元15的上表面均匀地粘接在柔性基底12的表面;n个曲面换能板单元的同侧的电极面分别采用一根导线电学连接一个电极柱,从而并联后的n个曲面换能板单元分别连接至正电极柱17和负电极住19;工作面紧贴被测管道10的外表面,n个曲面换能板单元沿着被测管道10的外表面周向均匀分布,并环绕沿着被测管道的外表面一周。As shown in Figure 1, the piezoelectric transducer of the present embodiment comprises: n curved surface transducer plate units 15 and a flexible substrate 12; The surface of the n curved surface transducer plate units on the same side is electrically connected to an electrode column with a wire, so that the n curved surface transducer plate units connected in parallel are respectively connected to the positive electrode column 17 and the negative electrode 19 The working surface is close to the outer surface of the tested pipeline 10, and n curved surface transducer plate units are evenly distributed along the outer surface of the tested pipeline 10, and surround the outer surface of the tested pipeline for a week.

曲面换能板单元的个数为n,n大于被测管道10在[0,fmax]频带范围内弯曲导波模态出现的最高周向阶次。柔性基底12的长度等于被测管道10的外周长。The number of curved surface transducer plate units is n, and n is greater than the highest circumferential order of the curved guided wave mode of the measured pipeline 10 within the [0,f max ] frequency band. The length of the flexible base 12 is equal to the outer circumference of the pipe 10 to be tested.

如图2所示,曲面换能板单元15上表面为平面,形状为矩形;下表面为曲面,曲面的曲率与被测管道10的外表面曲率一致。下表面为工作面,工作时紧贴在管道10的外表面。工作面沿着换能板15厚度方向的投影全等于换能板15的上表面,即工作面的弦长等于上表面的边长a。曲面换能板单元15与极化方向平行且与上表面垂直的两个相对的侧面为电极面。As shown in FIG. 2 , the upper surface of the curved transducer plate unit 15 is flat and rectangular in shape; The lower surface is a working surface, which is closely attached to the outer surface of the pipeline 10 during operation. The projection of the working surface along the thickness direction of the transducer plate 15 is equal to the upper surface of the transducer plate 15, that is, the chord length of the working surface is equal to the side length a of the upper surface. The two opposite side surfaces of the curved transducer plate unit 15 that are parallel to the polarization direction and perpendicular to the upper surface are electrode surfaces.

图3展示了本实用新型的压电换能器的展开图。当换能器粘贴在管道10时,由于基底12为柔性材料,故可以展开成一个长条。当压电换能器需要紧贴在被测管道10时,柔性基底12通过扣锁机构14首尾连接,柔性基底具有弹性,使压电换能器套在被测管道10上,如图1所示。从图3可以看到,曲面换能板单元均匀的分布在柔性基底12表面,并通道导线18实现曲面换能板单元的电路并联。Fig. 3 shows the expanded view of the piezoelectric transducer of the present invention. When the transducer is pasted on the pipeline 10, since the base 12 is a flexible material, it can be unfolded into a long strip. When the piezoelectric transducer needs to be closely attached to the pipeline under test 10, the flexible base 12 is connected end to end by a snap-lock mechanism 14, and the flexible base has elasticity, so that the piezoelectric transducer is sleeved on the pipeline under test 10, as shown in FIG. 1 Show. As can be seen from FIG. 3 , the curved transducer plate units are evenly distributed on the surface of the flexible substrate 12 , and the channel wires 18 realize the circuit parallel connection of the curved transducer plate units.

为进一步说明本实用新型的换能器所激励的零阶扭转波T(0,1)在管道完整性检测领域的优势,图4给出了壁厚为3mm,外径为100mm的铝管在0到250kHz内沿着铝管轴向传播的超声导波的群速度频散关系图。可以看到被测管道中沿着轴向传播的导波共有三类:一类是轴对称的纵向导波模态L(0,m),m为导波的模数(m=1,2,3,···),另一类是扭转轴对称的扭转导波模态T(0,m),还有一类是非轴对称的弯曲导波模态F(N,m),N为导波的周向阶次(N=1,2,3,···)。可以看到零阶扭转导波T(0,1)是唯一非频散的导波模态,即其波速不随着频率的变化而发生变化。T(0,1)的非频散特性能够使导波的激励信号形和传播速度在传播过程中保持不变,从而提高了检测的距离,降低了信号分析的难度。另一方向,图5给出了零阶扭转导波T(0,1)的波形结构图。可以看到T(0,1)只有周向位移Uθ分量,由于液体不能承受剪切变形,因此扭转导波T(0,1)的能量不会泄露到液体中去,从而可以保证检测距离,这使得T(0,1)非常适合用于检测运输液体的管道。进一步,图5显示了零阶扭转导波T(0,1)的位移分量沿着被测管道壁厚几乎是均匀分布的,这说明T(0,1)波对被测管道表面和内部的缺陷具有相同的探测灵敏度,从而保证了缺陷探测不受缺陷在管壁位置的影响。In order to further illustrate the advantages of the zero-order torsional wave T (0, 1) excited by the transducer of the present invention in the field of pipeline integrity detection, Fig. 4 shows that an aluminum tube with a wall thickness of 3 mm and an outer diameter of 100 mm is in the Group velocity dispersion diagram of an ultrasonic guided wave propagating axially along an aluminum tube from 0 to 250 kHz. It can be seen that there are three types of guided waves propagating along the axial direction in the pipeline under test: one is the axisymmetric longitudinal guided wave mode L(0, m), and m is the modulus of the guided wave (m=1,2 ,3,···), the other is the torsional axisymmetric torsional guided wave mode T(0, m), and the other is the non-axisymmetric curved guided wave mode F(N,m), where N is the guided wave mode Circumferential order of waves (N=1,2,3, . . . ). It can be seen that the zero-order torsional guided wave T(0, 1) is the only non-dispersive guided wave mode, that is, its wave velocity does not change with frequency. The non-dispersive characteristic of T(0, 1) can keep the excitation signal shape and propagation speed of the guided wave unchanged during the propagation process, thereby increasing the detection distance and reducing the difficulty of signal analysis. On the other hand, Fig. 5 shows the waveform structure diagram of the zero-order torsional guided wave T(0, 1). It can be seen that T(0,1) only has the component of circumferential displacement U θ , since the liquid cannot withstand shear deformation, the energy of the torsional guided wave T(0,1) will not leak into the liquid, thus ensuring the detection distance , which makes T(0,1) very suitable for detecting pipelines transporting liquids. Further, Fig. 5 shows that the displacement component of the zero-order torsional guided wave T(0, 1) is almost uniformly distributed along the wall thickness of the tested pipe, which shows that the T(0, 1) wave has an impact on the surface and interior of the tested pipe The defects have the same detection sensitivity, thus ensuring that the defect detection is not affected by the position of the defect on the pipe wall.

实施例一Embodiment one

为进一步说明本实用新型的压电换能器激励单一模态的零阶扭转导波T(0,1)的有效性,设计了一个用于在壁厚为3mm,外径为100mm铝管激励零阶扭转导波T(0,1)的压电换能器。压电换能器设计中心频率为150kHz,采用汉宁窗调制的五个周期的正弦信号作为激励信号,故工作频带内的最高频率为210kHz。由图4可知,0~210kHz内,弯曲导波F(N,1)的最高周向阶次为31,因此曲面换能板单元的个数为32。曲面换能板单元采用极化后的PZT-5H陶瓷,形状为正方形,上表面边长均为6mm,最小厚度h为1.9mm。柔性基底采用橡胶,长度为314mm,宽为12mm,厚为2mm。为了实验方便,同时制备了曲面换能板单元的数量为12的压电换能器。In order to further illustrate the effectiveness of the zero-order torsional guided wave T (0, 1) of the piezoelectric transducer of the present utility model to excite a single mode, a design is used to excite an aluminum tube with a wall thickness of 3 mm and an outer diameter of 100 mm. Zero-order torsional guided wave T(0,1) piezoelectric transducer. The design center frequency of the piezoelectric transducer is 150kHz, and the five-period sinusoidal signal modulated by the Hanning window is used as the excitation signal, so the highest frequency in the working frequency band is 210kHz. It can be seen from FIG. 4 that within 0-210 kHz, the highest circumferential order of the curved guided wave F(N,1) is 31, so the number of curved transducer plate units is 32. The curved surface transducer plate unit is made of polarized PZT-5H ceramics, the shape is square, the length of the upper surface is 6mm, and the minimum thickness h is 1.9mm. The flexible base is made of rubber, the length is 314mm, the width is 12mm, and the thickness is 2mm. For the convenience of the experiment, a piezoelectric transducer with 12 curved transducer plate units was prepared at the same time.

图6展示了用制备所得的32个曲面换能板单元的压电换能器作为制动器,用中心频率为150kHz,幅值为20V的电压在壁厚为3mm,外径为100mm铝管上激励T(0,1)的实验结果。信号采用曲面换能板单元的数量为12的压电换能器接收,由于曲面换能板单元的个数低于弯曲导波F(N,1)的最高周向阶次,因此该换能器既能接收扭转波又能接收弯曲导波模态。图6显示本实用新型所制备的32个曲面换能板单元的压电换能器成功激励出了单一模态、高信噪比的零阶扭转波T(0,1),没有任何其他的弯曲模态导波被激发。激励点和接收点之间的间隔600mm,从而可以计算本实用新型的压电换能器所激励的零阶扭转波T(0,1)的波速为3050m/s,与铝管中T(0,1)的理论值3099m/s非常接近。可以看到本实用新型所激励的零阶扭转波T(0,1)波形与激励信号波形完全一致,没有任何频散。Figure 6 shows that the prepared piezoelectric transducers with 32 curved surface transducer plate units are used as brakes, and the voltage with a center frequency of 150kHz and an amplitude of 20V is used to excite on an aluminum tube with a wall thickness of 3mm and an outer diameter of 100mm Experimental results for T(0,1). The signal is received by a piezoelectric transducer with 12 curved surface transducer units. Since the number of curved surface transducer units is lower than the highest circumferential order of the curved guided wave F(N,1), the transducer is both It can receive both torsional wave and bending guided wave mode. Fig. 6 shows that the piezoelectric transducers of 32 curved surface transducer plate units prepared by the utility model have successfully excited the zero-order torsional wave T(0,1) of a single mode and high signal-to-noise ratio, without any other Bending mode guided waves are excited. The interval between the excitation point and the receiving point is 600mm, so that the wave velocity of the zero-order torsional wave T (0, 1) excited by the piezoelectric transducer of the present utility model can be calculated as 3050m/s, which is the same as T (0 in the aluminum tube. , 1) is very close to the theoretical value of 3099m/s. It can be seen that the waveform of the zero-order torsional wave T(0, 1) excited by the utility model is completely consistent with the waveform of the excitation signal without any dispersion.

实施例二Embodiment two

在本实施例中,将实施例一中制备的32个曲面换能板单元的压电换能器作为传感器。In this embodiment, the piezoelectric transducers with 32 curved transducer plate units prepared in Embodiment 1 are used as sensors.

图7(a)展示了用换能板个数为12的压电换能器作为制动器在150kHz激励并用换能板个数为12的压电换能器接收的超声导波信号。可以看到除了零阶扭转导波T(0,1)外,还有弯曲导波模态被激发出来。图7(b)展示了当用本实用新型制备的32个曲面换能板单元的压电换能器作为传感器时,只有零阶扭转导波T(0,1)被探测到,弯曲导波模态被过滤掉了。这表明本实用新型可以用作滤波传感器,可以极大的降低接收信号的复杂程度,具有重要的应用价值。Fig. 7(a) shows the ultrasonic guided wave signal received by the piezoelectric transducer with 12 transducer plates as the actuator excited at 150kHz and received by the piezoelectric transducer with 12 transducer plates. It can be seen that in addition to the zero-order torsional guided wave T(0, 1), there are also curved guided wave modes excited. Figure 7(b) shows that when the piezoelectric transducers of 32 curved surface transducer plate units prepared by the present invention are used as sensors, only the zero-order torsional guided wave T(0, 1) is detected, and the curved guided wave Modals are filtered out. This shows that the utility model can be used as a filter sensor, can greatly reduce the complexity of receiving signals, and has important application value.

最后需要注意的是,公布实施例的目的在于帮助进一步理解本实用新型,但是本领域的技术人员可以理解:在不脱离本实用新型及所附的权利要求的精神和范围内,各种替换和修改都是可能的。因此,本实用新型不应局限于实施例所公开的内容,本实用新型要求保护的范围以权利要求书界定的范围为准。Finally, it should be noted that the purpose of announcing the embodiments is to help further understand the utility model, but those skilled in the art can understand that various replacements and Modifications are possible. Therefore, the utility model should not be limited to the content disclosed in the embodiments, and the protection scope of the utility model is subject to the scope defined in the claims.

Claims (8)

1. a kind of piezoelectric transducer for pipe ultrasonic guide wave flaw detection is it is characterised in that described piezoelectric transducer includes:N Curved surface transducing Slab element and flexible substrates;Wherein, the upper surface of each curved surface transducing Slab element is plane, is bonded in soft The surface of property substrate, the upper surface of described curved surface transducing Slab element be shaped as rectangle, four sides are perpendicular to upper surface;Curved surface The lower surface of transducing Slab element is curved surface, curved surface along the projection and upper surface congruence of thickness direction, the curvature of curved surface with tested The outer surface curvature of pipeline is consistent, and lower surface is as work surface;Curved surface transducing Slab element is using the piezoelectric after polarization, polarization Direction, along the chord length direction of work surface, has piezoelectric coefficient d 24;The two relative sides parallel with polarised direction are electrode Face;The upper surface of n curved surface transducing Slab element is equably bonded in the lower surface of flexible substrates, n curved surface transducing Slab element Polarised direction orientation is consistent;The electrode surface of the homonymy of n curved surface transducing Slab element is respectively adopted a wire and is electrically connected one Electrode column, thus n curved surface transducing Slab element is in parallel;The work surface of each curved surface transducing Slab element is close to tested pipeline Outer surface, n curved surface transducing Slab element being evenly distributed on the lower surface of flexible substrates is circumferential along the outer surface of tested pipeline It is uniformly distributed, and around the outer surface one week along tested pipeline;It is respectively arranged at two ends with locking mechanism in flexible substrates, pass through Locking mechanism the two ends of flexible substrates are connected so that piezoelectric transducer formed the annular that links into an integrated entity and be fixed on by The outer surface in test tube road, n is >=2 natural number.
2. piezoelectric transducer as claimed in claim 1 is it is characterised in that the upper surface of described curved surface transducing Slab element is square Shape, the length of side along flexible substrates length direction is long side a, and the length of side along flexible substrates width is minor face b, and curved surface changes Can Slab element minimum thickness be the distance away from upper surface for the peak of work surface be h, meet
3. it is characterised in that the width of described flexible substrates is W, thickness is H to piezoelectric transducer as claimed in claim 2, full Sufficient b≤W≤4b, 0.1h≤H≤4h.
4. piezoelectric transducer as claimed in claim 1 is it is characterised in that the length of described flexible substrates is equal to tested pipeline Outer perimeter.
5. piezoelectric transducer as claimed in claim 1 is it is characterised in that the piezoelectric of described curved surface transducing Slab element adopts The piezoelectric monocrystal of PZT pottery, ferroelectric ceramics or ferroelectric type.
6. piezoelectric transducer as claimed in claim 1 is it is characterised in that described flexible substrates adopt low elastic modulus.
7. piezoelectric transducer as claimed in claim 1 is it is characterised in that described piezoelectric transducer is ultrasonic as brake excitation Guided wave, the mid frequency of the pumping signal that signal generator produces is f0, signal frequency width is [fmin,fmax], this frequency band claims For working band;fmaxReverse the single order cut-off frequency of guided wave less than tested pipeline;Quantity n of described curved surface transducing Slab element is big In tested pipeline [0, fmax] the interior highest circumference order bending guided wave modal appearance of frequency band range;Piezoelectric transducer excites The velocity of wave of torsional wave is cg, wavelength is λ=cg/f0;The minor face b of described curved surface transducing Slab element meets:0.25λ≤b≤0.6λ.
8. piezoelectric transducer as claimed in claim 1 is it is characterised in that described piezoelectric transducer is ultrasonic as sensor reception Guided wave, the mid frequency of receipt signal is f0, signal frequency width is [fmin,fmax], this frequency band is referred to as working band;fmaxLittle Reverse the single order cut-off frequency of guided wave in tested pipeline;Quantity n of described curved surface transducing Slab element be more than tested pipeline [0, fmax] the interior highest circumference order bending guided wave modal appearance of frequency band range;The velocity of wave of torsional wave that piezoelectric transducer receives is cg, wavelength is λ=cg/f0;The minor face b of described curved surface transducing Slab element meets:0.25λ≤b≤0.6λ.
CN201620882696.XU 2016-08-15 2016-08-15 A piezoelectric transducer that is used for pipeline supersound guided wave to detect a flaw Expired - Fee Related CN205958518U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110346451A (en) * 2019-08-20 2019-10-18 浙江省特种设备科学研究院 A kind of supersonic guide-wave monitoring transducer
CN112630307A (en) * 2020-12-01 2021-04-09 浙江工业大学 Modular array element piezoelectric ceramic ultrasonic guided wave detection device and detection method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110346451A (en) * 2019-08-20 2019-10-18 浙江省特种设备科学研究院 A kind of supersonic guide-wave monitoring transducer
CN110346451B (en) * 2019-08-20 2024-04-05 浙江省特种设备科学研究院 Ultrasonic guided wave monitoring transducer
CN112630307A (en) * 2020-12-01 2021-04-09 浙江工业大学 Modular array element piezoelectric ceramic ultrasonic guided wave detection device and detection method

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