CN205914859U - Buddha's warrior attendant line wire cut electrical discharge machining - Google Patents
Buddha's warrior attendant line wire cut electrical discharge machining Download PDFInfo
- Publication number
- CN205914859U CN205914859U CN201620964043.6U CN201620964043U CN205914859U CN 205914859 U CN205914859 U CN 205914859U CN 201620964043 U CN201620964043 U CN 201620964043U CN 205914859 U CN205914859 U CN 205914859U
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- cylinder
- cutting machine
- roller
- slide rail
- diamond wire
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Abstract
The utility model discloses a buddha's warrior attendant line wire cut electrical discharge machining belongs to cutting machine technical field. This buddha's warrior attendant wire cut electrical discharge machining has solved present buddha's warrior attendant line wire cut electrical discharge machining and has adjusted the problem comparatively troublesome, that work efficiency is low to the tensioning of buddha's warrior attendant line. Buddha's warrior attendant line wire cut electrical discharge machining, including the base with be located the workstation on the base, one side of workstation is equipped with the cylinder that is used for placing the buddha's warrior attendant line, the upper and lower both sides punishment of workstation do not is equipped with gyro wheel no. 1 and gyro wheel no. 2, its characterized in that, cylinder and gyro wheel be equipped with adjusting device between one, adjusting device includes cylinder and the gyro wheel no. 3 that is located cylinder piston rod department, and the cutting machine still includes the solenoid valve, cylinder and solenoid valve between connect through the trachea. This cutting machine uses electromagnetic valve controlled air cylinder for the buddha's warrior attendant line is in always tightens the state, makes the work efficiency of cutting machine higher.
Description
Technical field
This utility model belongs to wire-electrode cutting device technical field, is related to a kind of diamond wire wire cutting machine.
Background technology
Wire-cut Electrical Discharge Machining is between two electrodes using metal electrode silk (molybdenum filament, tungsten molybdenum wire) and workpiece composition
The galvano-cautery effect carrying out producing during pulse spark electric discharge workpiece is processed, to reach the purpose of material cutting.But this
In workpiece must be metal it is impossible to cut to nonmetallic.
In order to solve this problem, Chinese utility model patent application (publication No.: cn104842251a, date of publication:
20150819) propose a kind of numerical control silk mill cutting processing center, including lathe base and protective cover, protective cover is provided with system
Control panel, protective cover has worked door, and lathe base is provided with bed piece, bed piece be provided with two or two with
Upper encapsulated wire tray, linearly arranges between the encapsulated wire tray of each two, each encapsulated wire tray is all connected with synchronous pulley by main shaft,
Pass through Timing Belt between each two synchronous pulley to be connected, one of synchronous pulley is connected with motor by Timing Belt, machine tool
It is provided with wire winding device, the other end top of bed piece is provided with z-axis jacking system, and z-axis jacking system connects above one end of body
There is wire vent transverse arm, the top of wire vent transverse arm is connected with Wire outlet head by angle change system, and wire vent transverse arm and Wire outlet head are provided with
One group of encapsulated assembly pulley, the one of pulley in encapsulated assembly pulley is connected with tensioning micromatic setting, at the filament mouth of Wire outlet head
It is provided with least one wire vent four-wheel aligner device, the bottom of bed piece is provided with hard waste arm, and hard waste arm is provided with multiple encapsulated pulleys,
Being placed in outermost encapsulated pulley is universal glue coating wheel, and hard waste arm is provided with least one hard waste four-wheel aligner device, bed piece
It is provided with automatic soldering device, golden steel wire is through encapsulated wire tray, encapsulated assembly pulley, universal glue coating wheel, encapsulated pulley, encapsulated wire tray
And form a loop, be provided with y-axis workbench by bed piece, y-axis workbench is placed on y-axis type track, y-axis workbench by
Ball screw and servomotor drive, and y-axis workbench is provided with x-axis track, and x-axis track is provided with x-axis workbench, and x-axis works
Platform is provided with two symmetrically arranged workbench bridges, and x-axis workbench is driven by ball screw and servomotor.
During work, the one of pulley in encapsulated assembly pulley is connected with tensioning micromatic setting, and Buddha's warrior attendant silk is passed using circulation
Dynamic, tensioning micromatic setting can be finely adjusted to the upper-lower position of pulley during wire vent transverse arm moves up and down, and makes Buddha's warrior attendant silk
It is in required tight state in mill cutting processing.
But in this cutting machine, tensioning micromatic setting cannot the tensioning to Buddha's warrior attendant silk for the real-time implementation, needing to shut down could be right
Tensioning micromatic setting is adjusted to realize the tensioned state of Buddha's warrior attendant silk, and its work efficiency is relatively low.
Utility model content
The purpose of this utility model is that there are the problems referred to above for existing technology it is proposed that a kind of work efficiency is higher
Diamond wire wire cutting machine.
The purpose of this utility model can be realized by following technical proposal:
Diamond wire wire cutting machine, the workbench including base and on base, the side of workbench is provided with for placing
The cylinder of diamond wire, is respectively equipped with roller one and roller two it is characterised in that described rolling at the both sides up and down of described workbench
It is provided with adjusting means, the roller that described adjusting means includes cylinder and is located at cylinder piston rod end between cylinder and roller one
Three, cutting machine also includes electromagnetic valve, is connected by trachea between described cylinder and electromagnetic valve.
During work, diamond wire is around being located on cylinder.In this cutting machine, due to by arranging cylinder and and cylinders
And control the electromagnetic valve entering cylinder air flow, during whole wire cutting, in the presence of cylinder, cylinder piston rod rolls
Wheel three plays tension always to diamond wire.In addition, can realize adjusting by electromagnetic valve for adjusting cylinder air flow is flowed into, thus controlling
The tensioning degree of diamond wire processed.Therefore, in the work process of this cutting machine, diamond wire can be always maintained at suitable tensioning journey
Degree, the work efficiency of this cutting machine being is higher.
In above-mentioned diamond wire wire cutting machine, described base is provided with slide rail one and the cunning being correspondingly arranged with slide rail one
Platform one, described slide unit one is provided with support one, and described cylinder is arranged on support one and cylinder is simultaneously used for outlet and loop line,
The quantity of described cylinder is one.
Cylinder is simultaneously used for outlet and the meaning of loop line is, in the work process of cutting machine, diamond wire around being located on cylinder,
Diamond wire outlet from cylinder, meanwhile, on the diamond wire loop line after work piece cut to same cylinder.Because this cutting machine will
Original two are respectively used to outlet and the cylinder of loop line is set to a cylinder so that the structure of this cutting machine is more compact.Separately
Outward, when needing to change diamond wire, only need to change a cylinder or only to a cylinder coiling, its work efficiency is relatively
High.
In above-mentioned diamond wire wire cutting machine, described base is provided with slide rail two and the cunning being correspondingly arranged with slide rail two
Platform two, described slide rail two is located between roller one and cylinder, and described cylinder is arranged on slide unit two.
Due to being provided with slide rail two and slide unit two, when slide unit two moves along slide rail two, cylinder is driven to move, so that
Cylinder longer to the tension stroke of diamond wire that is to say, that in the long work process of cutting machine, slide rail two and sliding
The setting of platform two so that diamond wire extension is wider, in this scope, cutting machine also can normal work so that originally cutting
The work efficiency of cutting mill is higher.
In above-mentioned diamond wire wire cutting machine, the setting direction substantially phase of the described setting direction of slide rail two and cylinder
With.
In this structure, the stroke directions of slide rail two roughly the same with the stroke directions of cylinder so that bigger in diamond wire
Extension in it is ensured that cutting machine normal work is so that the work efficiency of cutting machine is higher.
In above-mentioned diamond wire wire cutting machine, between described slide unit two and slide rail two, it is provided with screw mandrel.
Leading screw is used for adjusting position on slide rail two for the slide unit two, thus adjusting the position of cylinder so that cylinder is to Buddha's warrior attendant
Line plays effective tension.
In above-mentioned diamond wire wire cutting machine, described roller one, roller two and roller three are respectively provided with for cabling
Annular groove, one or more in roller one, roller two and roller three on there is two or more annular groove.
In general cutting machine, the quantity of annular groove is one, when annular groove be worn or other reason no longer
During applicable diamond wire cabling, whole roller can only be changed.Therefore, in this cutting machine, in roller one, roller two and roller three
There is two or more annular groove so that when one of annular groove damages, diamond wire is replaceable to be put on one or more
Put in another annular groove, so that the service life of roller is longer.Therefore, secondary structure decreases because changing roller institute
The cost time is so that the work efficiency of cutting machine is higher.
In above-mentioned diamond wire wire cutting machine, also include the tension force for detecting Buddha's warrior attendant line tension being arranged on base
Sensor, described tension pick-up is electrically connected with the solenoid valve.
In the course of the work, if the Buddha's warrior attendant line tension that detects of tension pick-up not, signal is passed by tension pick-up
Be delivered at electromagnetic valve, electromagnetic valve passes through to control air-flow, thus adjust cylinder to the tensile force size of diamond wire it is ensured that cutting machine just
Often work on, so that the work efficiency of cutting machine is higher.
In above-mentioned diamond wire wire cutting machine, in the described glide direction in slide unit one, the both sides of slide unit one are equipped with position
Organ cover in slide rail one upside.
In cutting machine work process, slide unit one move back and forth along the direction of slide rail one so that the diamond wire on cylinder more
It is easily accessible in the track of cutting working condition.Due to being provided with organ cover so that slide rail one dust-proof effect is preferable, so that
The operation of slide rail one is more stable.
In above-mentioned diamond wire wire cutting machine, between described base and workbench, it is provided with slide track component, described slide rail
Assembly is included positioned at the slide rail three on base, is located on slide rail three and mate with slide rail three slide unit three arranging, is arranged on slide unit
Slide rail four on three and be located on slide rail four and mate the slide unit four arranging with slide rail four, described workbench is arranged on slide unit four
On.
In the presence of slide rail three and slide rail four, workbench needs mobile according to work pieces process so that work is processed to
Required form.
In above-mentioned diamond wire wire cutting machine, described workbench is frame structure.
Because workbench is frame structure, after workpiece is placed on the table, connecing between workpiece and workbench entity
Contacting surface is less so that the processed scope of workpiece is wider.
Compared with prior art, this diamond wire wire cutting machine has the advantage that
1st, using solenoid valve control cylinder so that diamond wire is constantly in tensioned state so that the work efficiency of cutting machine
Higher；
2nd, on base, setting is simultaneously used for the cylinder of outlet and loop line so that the compact conformation of cutting machine, work efficiency
High；
3rd, it is provided for driving the slide rail two of cylinder movement and slide unit two on base so that after cylinder extends to diamond wire
Tension scope bigger so that cutting machine work relatively stable.
Brief description
Fig. 1 is a kind of structural representation of embodiment of cutting machine；
Fig. 2 is a kind of embodiment structural representation of roller one.
In figure, 1, base；2nd, workbench；3rd, cylinder；41st, roller one；42nd, roller two；43rd, roller three；44th, annular is recessed
Groove；45th, roller four；46th, roller five；47th, roller six；5th, cylinder；61st, slide rail one；62nd, slide unit one；63rd, support one；64th, slide rail
Two；65；Slide unit two；66th, slide rail three；67th, slide unit three；68th, slide rail four；69th, slide unit four；7th, organ cover；81st, bracing frame one；82、
Bracing frame two；91st, support two.
Specific embodiment
The following is this utility model specific embodiment and combine accompanying drawing, the technical solution of the utility model is made further
Description, but this utility model is not limited to these embodiments.
As shown in figure 1, this diamond wire wire cutting machine, including base 1 and the workbench 2 being arranged on base 1, base 1 He
Be provided with slide track component between workbench 2, slide track component include positioned at the slide rail 3 66 on base 1, be located at slide rail 3 66 on and with
Slide rail 3 66 mates the slide unit 3 67 arranging, the slide rail 4 68 being arranged on slide unit 3 67 and is located on slide rail 4 68 and and slide rail
The slide unit 4 69 of 4 68 coupling settings, workbench 2 is arranged on slide unit 4 69.
In the presence of slide rail 3 66 and slide rail 4 68, workbench 2 needs mobile according to work pieces process so that work is added
Work becomes required form.
The side of workbench 2 is provided with the cylinder 3 for placing diamond wire, base 1 be provided with slide rail 1 and with slide rail one
The slide unit 1 that 61 are correspondingly arranged, slide unit 1 is provided with support 1, in slide unit 1 glide direction, the two of slide unit 1
Side is equipped with the organ cover 7 positioned at slide rail 1 upside.
In cutting machine work process, slide unit 1 moves back and forth the Buddha's warrior attendant so that on cylinder 3 along the direction of slide rail 1
Line is easier in the track enter cutting working condition.Due to being provided with organ cover 7 so that slide rail 1 dust-proof effect is preferable,
So that the operation of slide rail 1 is more stable.
Cylinder 3 is arranged on support 1 and cylinder 3 is simultaneously used for outlet and loop line, and the quantity of cylinder 3 is one.
Cylinder 3 is simultaneously used for outlet and the meaning of loop line is, in the work process of cutting machine, diamond wire is around being located at cylinder 3
On, diamond wire outlet from cylinder 3, meanwhile, on the diamond wire loop line after work piece cut to same cylinder 3.Due to originally cutting
Cutting mill the cylinder 3 that original two are respectively used to outlet and loop line is set to a cylinder 3 so that the structure of this cutting machine more
Compact.In addition, when needing to change diamond wire, only a cylinder 3 need to be changed or only to the coiling of a cylinder 3, its work
Make efficiency higher.
Workbench 2 is additionally provided with base 1.So that after workpiece is placed on workbench 2, workpiece is real with workbench 2
Contact surface between body is less so that the processed scope of workpiece is wider, and workbench 2 is set to frame structure.Workbench 2 upper
It is respectively equipped with roller 1 and roller 2 42 at lower both sides.
It is provided with support 2 91, in the present embodiment, support 2 91 is in strip and vertically sets between cylinder 3 and roller 1
Put.
The slide rail 2 64 being vertically arranged and the slide unit 2 65 being correspondingly arranged with slide rail 2 64 are additionally provided with base 1.Specifically,
Slide rail 2 64 is arranged on support 2 91, is additionally provided with screw mandrel between slide unit 2 65 and slide rail 2 64, and leading screw is used for adjusting slide unit
2 65 positions on slide rail 2 64, thus adjust the position of cylinder 5 so that cylinder 5 plays effective tensioning work to diamond wire
With.
Slide rail 2 64 is located between roller 1 and cylinder 3, and cylinder 5 is fixedly installed with respect to slide unit 2 65 and cylinder 5 erects
Straight setting, the piston rod of cylinder 5 is arranged upward.
Due to being provided with slide rail 2 64 and slide unit 2 65, when slide unit 2 65 moves along slide rail 2 64, cylinder 5 is driven to move
Dynamic so that cylinder 5 longer to the tension stroke of diamond wire that is to say, that in the long work process of cutting machine
In, so that diamond wire extension is wider, in this scope, cutting machine also can be normal for the setting of slide rail 2 64 and slide unit 2 65
Work, so that the work efficiency of this cutting machine is higher.
In addition, in this structure, the stroke directions of slide rail 2 64 identical with the stroke directions of cylinder 5 so that in diamond wire
It is ensured that cutting machine normal work is so that the work efficiency of cutting machine is higher in bigger extension.
Also it is fixed with strip on slide unit 2 65 and horizontally disposed support three.It is relatively fixed on slide unit 2 65 and be provided with rolling
Take turns 4 45 and roller 5 46., respectively positioned at the both sides of cylinder 5, roller 4 45 and roller 5 46 are respectively for roller 4 45 and roller 5 46
Diamond wire for being pointed to roller 3 43 both sides carries out positioning with spacing so that diamond wire can effectively be located at roller 3 43
On, also allow for roller 3 43 and more effectively diamond wire is carried out tightening effect.
In the present embodiment, roller 4 45, roller 5 46 and cylinder 5 are each attached on support three.
It is fixed with strip on support 2 91 and horizontally disposed support four, support three and support four be arranged in parallel.
Roller 1 is arranged on support three at workbench 2, and roller 2 42 is arranged on support four near workbench 2
Place.Also it is relatively fixed on support 2 91 and be provided with roller 6 47.Roller 6 47 is used for the diamond wire on loop line to cylinder 3 is carried out
Guide and spacing.
It is provided with adjusting means, adjusting means includes cylinder 5 and is located at cylinder 5 tailpiece of the piston rod between cylinder 3 and roller 1
Roller 3 43 at portion, cutting machine also includes electromagnetic valve, is connected by trachea between cylinder 5 and electromagnetic valve.
Cutting machine also includes the tension pick-up for detecting Buddha's warrior attendant line tension being arranged on base 1, tension pick-up
It is electrically connected with the solenoid valve.
In the course of the work, if the Buddha's warrior attendant line tension that detects of tension pick-up not, signal is passed by tension pick-up
It is delivered at electromagnetic valve, electromagnetic valve passes through to control air-flow, thus adjusting cylinder 5 to the tensile force size of diamond wire it is ensured that cutting machine
Normally work on, so that the work efficiency of cutting machine is higher.
As shown in Fig. 2 with roller 1 as an example, roller 1, roller 2 42 and roller 3 43 are respectively provided with for
The annular groove 44 of cabling, one or more in roller 1, roller 2 42 and roller 3 43 on to have two or more annular recessed
Groove 44.In the present embodiment, roller 1 has three annular grooves 44.In general cutting machine, annular groove 44
Quantity is one, when annular groove 44 is worn or other reason is no longer suitable for diamond wire cabling, can only by whole roller more
Change.Therefore, in this cutting machine, one or more in roller 1, roller 2 42 and roller 3 43 on there is two or more ring
Connected in star 44 so that when one of annular groove 44 damages, diamond wire is replaceable to be placed in another annular groove 44,
So that the service life of roller is longer.Therefore, secondary structure decreases because changing roller spent time so that cutting machine
Work efficiency is higher.
Now the work process of this cutting machine is described below:
The diamond wire cabling of cutting machine is such that diamond wire is walked out from cylinder 3, sequentially passes through roller 4 45, roller
3 43, roller 5 46, roller 1, roller 2 42 and roller 6 47, finally, on diamond wire loop line to cylinder 3.
During cylinder 3 cabling and loop line, slide unit 1 gradually walk up and down on slide rail 1 so that outlet and
Loop line is smooth.
During work, diamond wire is around being located on cylinder 3.In this cutting machine, due to by arrange cylinder 5 and with cylinder 5
It is connected and controls the electromagnetic valve entering cylinder 5 air-flow, during whole wire cutting, diamond wire, through tension pick-up, is opened
Force transducer detects the tension force of diamond wire, and detection data is delivered to the control centre of cutting machine by tension pick-up, in control
The heart controls the folding degree of electromagnetic valve, thus controlling the throughput of cylinder 5.In the presence of cylinder 5, cylinder 5 piston rod rolls
Take turns 3 43 pairs of diamond wires and play tension always.Therefore, in the work process of this cutting machine, diamond wire can be always maintained at
Suitable tensioning degree, the work efficiency of this cutting machine being is higher.
Claims (10)
1. diamond wire wire cutting machine, the workbench (2) including base (1) and on base (1), the side of workbench (2) sets
There is the cylinder (3) for placing diamond wire, at the both sides up and down of described workbench (2), be respectively equipped with roller one (41) and roller two
(42) it is characterised in that being provided with adjusting means between described cylinder (3) and roller one (41), described adjusting means includes gas
Cylinder (5) and the roller three (43) being located at cylinder (5) piston rod end, cutting machine also includes electromagnetic valve, described cylinder (5) and
Connected by trachea between electromagnetic valve.
2. diamond wire wire cutting machine according to claim 1 is it is characterised in that described base (1) is provided with slide rail one
(61) slide unit one (62) and with slide rail one (61) being correspondingly arranged, described slide unit one (62) is provided with support one (63), described
Cylinder (3) is arranged on support one (63) above and cylinder (3) is simultaneously used for outlet and loop line, and the quantity of described cylinder (3) is one
Individual.
3. diamond wire wire cutting machine according to claim 1 and 2 is it is characterised in that described base (1) is provided with slide rail
Two (64) and the slide unit two (65) that is correspondingly arranged with slide rail two (64), described slide rail two (64) is located at roller one (41) and cylinder
(3), between, described cylinder (5) is arranged on slide unit two (65).
4. diamond wire wire cutting machine according to claim 3 is it is characterised in that the setting direction of described slide rail two (64)
Roughly the same with the setting direction of cylinder (5).
5. diamond wire wire cutting machine according to claim 3 is it is characterised in that described slide unit two (65) and slide rail two
(64) it is provided with screw mandrel between.
6. diamond wire wire cutting machine according to claim 1 and 2 is it is characterised in that described roller one (41), roller two
(42) annular groove (44) for cabling, roller one (41), roller two (42) and roller three and are respectively provided with roller three (43)
(43) in one or more on there is two or more annular groove (44).
7. diamond wire wire cutting machine according to claim 1 and 2 is it is characterised in that also include being arranged on base (1)
For detecting the tension pick-up of Buddha's warrior attendant line tension, described tension pick-up is electrically connected with the solenoid valve.
8. diamond wire wire cutting machine according to claim 2 it is characterised in that described in slide unit one (62) glide direction
On, the both sides of slide unit one (62) are equipped with the organ cover (7) on the upside of slide rail one (61).
9. diamond wire wire cutting machine according to claim 1 and 2 is it is characterised in that described base (1) and workbench
(2) it is provided with slide track component between, described slide track component includes slide rail three (66) on base (1), is located at slide rail three (66)
Mate above and with slide rail three (66) slide unit three (67) arranging, the slide rail four (68) being arranged on slide unit three (67) and be located at slide rail
Four (68) upper and mate setting with slide rail four (68) slide units four (69), described workbench (2) is arranged on slide unit four (69).
10. diamond wire wire cutting machine according to claim 1 and 2 is it is characterised in that described workbench (2) is framework
Structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620964043.6U CN205914859U (en) | 2016-08-26 | 2016-08-26 | Buddha's warrior attendant line wire cut electrical discharge machining |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620964043.6U CN205914859U (en) | 2016-08-26 | 2016-08-26 | Buddha's warrior attendant line wire cut electrical discharge machining |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205914859U true CN205914859U (en) | 2017-02-01 |
Family
ID=57869205
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620964043.6U Active CN205914859U (en) | 2016-08-26 | 2016-08-26 | Buddha's warrior attendant line wire cut electrical discharge machining |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205914859U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106141345A (en) * | 2016-08-26 | 2016-11-23 | 浙江顺联智能设备有限公司 | Diamond wire wire cutting machine |
| CN108941809A (en) * | 2018-08-14 | 2018-12-07 | 全椒县源峰锻造有限公司 | A kind of gear blank line of rabbet joint cutter device |
-
2016
- 2016-08-26 CN CN201620964043.6U patent/CN205914859U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106141345A (en) * | 2016-08-26 | 2016-11-23 | 浙江顺联智能设备有限公司 | Diamond wire wire cutting machine |
| CN108941809A (en) * | 2018-08-14 | 2018-12-07 | 全椒县源峰锻造有限公司 | A kind of gear blank line of rabbet joint cutter device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address |
Address after: 314000 west side of building 4, 140 jinjiabang street, Jiaxing Economic and Technological Development Zone, Zhejiang Province Patentee after: Zhejiang Shunlian Environmental Protection Technology Co.,Ltd. Address before: 314031 Factory No. 13, China Energy Conservation Jiaxing Industrial Park, No. 1509, Jiachuang Road, Xiuzhou Industrial Park, Jiaxing City, Zhejiang Province Patentee before: ZHEJIANG SUNLINE INTELLIGENT EQUIPMENT CO.,LTD. |
|
| CP03 | Change of name, title or address |