CN205893102U - Ceramic recycle device of abandonment - Google Patents
Ceramic recycle device of abandonment Download PDFInfo
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- CN205893102U CN205893102U CN201620891970.XU CN201620891970U CN205893102U CN 205893102 U CN205893102 U CN 205893102U CN 201620891970 U CN201620891970 U CN 201620891970U CN 205893102 U CN205893102 U CN 205893102U
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- conveyer belt
- waste ceramic
- rolling
- magnetic axis
- ceramic
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Abstract
The utility model provides a ceramic recycle device of abandonment relates to solid waste cyclic utilization technical field, and the device includes flotation wiper mechanism, stoving mechanism, broken mechanism, electromagnetism deironing mechanism, screening mechanism, grinds mechanism and ageing mechanism, the reasonable in design of this device, and reliable in performance, and the automation is high, equipment investment cost is low, and can partially utilize the heat that has kiln discharged waste gas now, the utilization ratio of the energy has been improved, can improve the damage resistance ability of ceramic product when bearing rapid temperature variation and use this device to retrieve the raw materials that obtains after useless pottery is handled, the microstructure and the macroscopical performance index that make it more rationalize and put forward good quality ization, it recycles to have realized useless porcelainous recovery, the problem of land wastage and environmental pollution is solved, can also the part alleviate the pressure that ceramic raw materials originated, still enable the emission that ceramic enterprise reduces the discarded object, can realize the zero release even, have higher environmental protection profit and economic benefits.
Description
Technical field
The utility model is related to solid waste and utilizes technical field and in particular to a kind of waste ceramic recycles dress
Put.
Background technology
Greatly develop under the social background of " low-carbon economy " in country, high energy consumption, high pollution, the china industry of high percent defective
Also day by day get more and more people's extensive concerning, producing the main raw material of pottery at present is the non-renewable money such as natural earth, natural ore
Source, in process of production, due to need to be through high-temperature firing, sintering process be difficult to control to, inevitable that unqualified in a large number
Product occurs, and this defective work is industrial waste ceramic, is one of Ceramic production solid waste.
On the one hand, waste ceramic is due to after high-temperature firing, hardness high it is impossible to natural decomposition, and waste ceramic reclaims profit again
Than the cost again buying potter's clay production more greatly, therefore, most Ceramics Enterprises are reluctant to waste ceramic is reclaimed cost
Recycle, but based on the simple process mode of accumulation and landfill, cause soil, the huge waste of mineral resources and environment
Pollution, hinders the sustainable development of China ceramic industry.
On the other hand, the fast development and with ceramic industry in recent years, ceramic high-quality raw mineral materials drastically reduces, and every
The millions of tons year the producing porcelain that gives up is buried in vain, and heavy damage soil texture and pollution environment, if by these waste ceramics
Recycle, both can partly alleviate the pressure in ceramic raw material source, and also can produce substantial economics simultaneously, pottery can also be made
Enterprise reduces the discharge capacity of discarded object it might even be possible to realize zero-emission, has higher environmental benefit and economic benefit.
Waste ceramic, due to burning till process through high temperature, has certain intensity, homogeneous stable, bulk density is lighter,
Hardness is high, its al2o3And sio2Content higher, the impurity such as iron content is few, and the low aluminium alkali resistance of high silicon is good, useless porcelain powder can with ultra-fine
Silica flour cooperation granulation, becomes base substrate mud after adding base substrate mud, can be made into slip casting materials, replaces partly quartz to form porcelain body
Skeleton, can improve the resisting breakage ability when bearing dramatic temperature change for the product moreover it is possible to make microstructure and the broad perspectives of porcelain body
Can index more rationalize and upgrading optimization.
But leave about because waste ceramic huddles for a long time, various debris mix it is desirable to sort using wasting time and energy very much therewith,
There is no a kind of systemic recycling equipment that can from first to last waste ceramic be carried out with integrated treatment at present.
Content of the invention
For solving problems of the prior art, the utility model provides a kind of waste ceramic recycle device,
Specific technical scheme is as follows:
A kind of waste ceramic recycle device, removes iron including flotation wiper mechanism, drying mechanism, crushing mechanism, electromagnetism
Mechanism, screening mechanism, grinding mechanism and ageing mechanism.
Described flotation wiper mechanism includes sedimentation basin 1, heap hopper 2, rake feed appliance 3, filter screen conveyer belt 4, cleaning sprayer
5th, muddy water guiding gutter 6, muddy water collect sedimentation basin 7 and circulating water pipe 8；Side opening on described heap hopper 2, its cross sectional shape is to fall
The right-angled trapezium put, hypotenuse is outwardly；The side relative with hypotenuse is provided with rake feed appliance 3, and rake feed appliance 3 is in rotary shaft
Circumference on be distributed some rake and hook teeth；The opposite side of rake feed appliance 3 is provided with filter screen conveyer belt 4, on filter screen conveyer belt 4 all
The even aperture being provided with certain particle diameter, is easy to draining and spoil disposal；Cleaning sprayer 5, cleaning sprayer 5 are distributed with the upside of rake conveyer belt
Quantity determined according to the length of filter screen conveyer belt 4；It is provided with the muddy water guiding gutter with its equal length below filter screen conveyer belt 4
6, sedimentation basin 7 is collected to muddy water to muddy water guiding gutter 6 by UNICOM always；Muddy water collection sedimentation basin 7 is provided with and desilts mouth and discharge outlet, draining
Mouth connects to clear water reserviors, is connected to the water main 9 of UNICOM's cleaning sprayer 5 by circulating water pipe 8 afterwards.
Described drying mechanism includes chain conveyer belt 10, drying pipeline 11, hot air duct 12；Described chain conveyer belt 10
Highly it is less than the height of filter screen conveyer belt 4 in wiper mechanism；Drying pipeline 11 covers on chain conveyer belt 10, both ends open；Institute
The air outlet stating hot air duct 12 is arranged on the top of drying pipeline 11.
Described crushing mechanism includes jaw crusher 13 and impact breaker 14.
Described electromagnetic deironing machine structure is arranged on below crushing mechanism, including haul band 15, the magnetic axis of rolling 16, ferrous contaminants
Collecting box 17；Haul band 15 is enclosed within the magnetic axis of rolling 16, and collecting box 17 is arranged on the lower end side rear of the magnetic axis of rolling 16；Fortune
Material strip 15 is adjustable with the distance of the magnetic axis of rolling 16；Haul band 15 drives the direction of the waste ceramic particle magnetropism axis of rolling 16 after crushing
Motion, when moving to the magnetic axis of rolling 16 lower section, ferrous contaminants are subject to the attraction of magnetic force to be picked up to adhere to and take to magnetic and roll
Below moving axis 16, drop in collecting box 17 after the attraction departing from the magnetic axis of rolling 16, and other waste ceramic particle is then smoothly defeated
Deliver in next group mechanism, realize ferrous contaminants and separate with stand-by waste ceramic particle.
Described screening mechanism is three-deck vibrating screen 18, is divided into three layers from top to bottom, and one layer and two layers is screen cloth, and aperture is by upper
To under reduce successively, wherein one layer screen cloth and two layers of screen cloth are connected with accumulator tank, and three layers are connected with conveyer belt, will meet particle diameter will
The waste ceramic particle asked delivers to grinding mechanism；And the waste ceramic particle that cannot fall on one layer of screen cloth and two layers of screen cloth sends crushing mechanism back to again
Broken.
Described grinding mechanism is ball mill 19, and ball mill 19 is arranged on the top of the aging tank 20 of ageing mechanism, ground
Slurry be directly entered aging tank 20.
For improving the utilization rate of the energy, the air inlet of described hot air duct 12 is arranged on the exhaust opening of kiln, with air-out
Setting dust arrester and air exhauster between mouthful, the heat that kiln is discharged in flue gas causes in drying pipeline 11 to useless after cleaning
Porcelain grain is dried.
Workflow of the present utility model is as follows:
First waste ceramic is put in sedimentation basin 1, screened by buoyancy, by the leaf being mingled in waste ceramic, branch, mould
The light impurities such as material, paper remove；Waste ceramic after flotation enters heap hopper 2, is raised to filter screen by rake feed appliance 3
On conveyer belt 4, cleaning sprayer 5 water spray will be attached to the impurity such as the soil on waste ceramic and washes out, and it is defeated that soil mixing water passes through filter screen
Send and carry 4 inflow muddy water guiding gutters 6, and enter muddy water along it and collect sedimentation basin 7, the soil periodic cleaning of heavy collection, the water of clarification enters
Enter circulating water pipe 8 to reuse；Waste ceramic after cleaning enters drying pipeline 11 by chain conveyer belt 10, in hot air duct 12
It is dried under the hot blast effect importing；Afterwards, waste ceramic sequentially enters jaw crusher 13 and impact breaker 14, crushes
Waste ceramic afterwards becomes waste ceramic particle, delivers to, by transmission belt, the removal that electromagnetic deironing machine structure carries out ferrous contaminants；Subsequently into
Screening mechanism, through the screening of three-deck vibrating screen 18, the waste ceramic particle meeting Particle size requirements is delivered to grinding mechanism；And do not meet grain
The waste ceramic particle that footpath requires is sent crushing mechanism back to and is crushed again；Meet the grinding through ball mill 19 for the waste ceramic particle of Particle size requirements, become
For slurry feedstock, enter aging tank 20 afterwards and enter ripening of driving a vehicle, after the completion of can coordinate granulation with ultrafine quartz powder, add
Become base substrate mud after base substrate mud, can be made into slip casting materials, replace partly quartz to form porcelain body skeleton.
The utility model has the advantage that
1. this device can achieve the recycling of waste ceramic, solves existing process in the way of piling up and filling and causes
Land wastage and problem of environmental pollution.
2. waste ceramic is recycled by device described in the utility model, and both part alleviated the pressure in ceramic raw material source, with
When also can produce substantial economics moreover it is possible to make Ceramics Enterprises reduce discarded object discharge capacity it might even be possible to realize zero-emission,
There is higher environmental benefit and economic benefit.
3. reasonable in design, dependable performance, the high degree of automation of this device, equipment investment cost is low, and also can part
Discharge the heat of waste gas using existing kiln, improve the utilization rate of the energy, and reclaimed after waste ceramic process using this device
The raw material obtaining can improve ceramic product bear dramatic temperature change when resisting breakage ability so as to microstructure and macroscopic view
Performance indications are more rationalized and upgrading optimization.
Brief description
Fig. 1 is the structural representation a of waste ceramic recycle device described in the utility model.
Fig. 2 is the structural representation b of waste ceramic recycle device described in the utility model.
In figure, sedimentation basin 1, heap hopper 2, rake feed appliance 3, filter screen conveyer belt 4, cleaning sprayer 5, muddy water guiding gutter 6, mud
Water collects sedimentation basin 7, circulating water pipe 8, water main 9, chain conveyer belt 10, drying pipeline 11, hot air duct 12, jaw crusher
13rd, impact breaker 14, haul band 15, the magnetic axis of rolling 16, collecting box 17, three-deck vibrating screen 18, ball mill 19, aging tank
20.
Specific embodiment
Below in conjunction with the accompanying drawings technical scheme described in the utility model is further described.
Embodiment 1
As shown in Figure 1-2, a kind of waste ceramic recycle device described in the present embodiment, specific technical scheme is such as
Under:
A kind of waste ceramic recycle device, removes iron including flotation wiper mechanism, drying mechanism, crushing mechanism, electromagnetism
Mechanism, screening mechanism, grinding mechanism and ageing mechanism.
Described flotation wiper mechanism includes sedimentation basin 1, heap hopper 2, rake feed appliance 3, filter screen conveyer belt 4, cleaning sprayer
5th, muddy water guiding gutter 6, muddy water collect sedimentation basin 7 and circulating water pipe 8；Side opening on described heap hopper 2, its cross sectional shape is to fall
The right-angled trapezium put, hypotenuse is outwardly；The side relative with hypotenuse is provided with rake feed appliance 3, and rake feed appliance 3 is in rotary shaft
Circumference on be distributed some rake and hook teeth；The opposite side of rake feed appliance 3 is provided with filter screen conveyer belt 4, on filter screen conveyer belt 4 all
The even aperture being provided with certain particle diameter, is easy to draining and spoil disposal；Cleaning sprayer 5, cleaning sprayer 5 are distributed with the upside of rake conveyer belt
Quantity determined according to the length of filter screen conveyer belt 4；It is provided with the muddy water guiding gutter with its equal length below filter screen conveyer belt 4
6, sedimentation basin 7 is collected to muddy water to muddy water guiding gutter 6 by UNICOM always；Muddy water collection sedimentation basin 7 is provided with and desilts mouth and discharge outlet, draining
Mouth connects to clear water reserviors, is connected to the water main 9 of UNICOM's cleaning sprayer 5 by circulating water pipe 8 afterwards.
Described drying mechanism includes chain conveyer belt 10, drying pipeline 11, hot air duct 12；Described chain conveyer belt 10
Highly it is less than the height of filter screen conveyer belt 4 in wiper mechanism；Drying pipeline 11 covers on chain conveyer belt 10, both ends open；Institute
The air outlet stating hot air duct 12 is arranged on the top of drying pipeline 11.
Described crushing mechanism includes jaw crusher 13 and impact breaker 14.
Described electromagnetic deironing machine structure is arranged on below crushing mechanism, including haul band 15, the magnetic axis of rolling 16, ferrous contaminants
Collecting box 17；Haul band 15 is enclosed within the magnetic axis of rolling 16, and collecting box 17 is arranged on the lower end side rear of the magnetic axis of rolling 16；Fortune
Material strip 15 is adjustable with the distance of the magnetic axis of rolling 16；Haul band 15 drives the direction of the waste ceramic particle magnetropism axis of rolling 16 after crushing
Motion, when moving to the magnetic axis of rolling 16 lower section, ferrous contaminants are subject to the attraction of magnetic force to be picked up to adhere to and take to magnetic and roll
Below moving axis 16, drop in collecting box 17 after the attraction departing from the magnetic axis of rolling 16, and other waste ceramic particle is then smoothly defeated
Deliver in next group mechanism, realize ferrous contaminants and separate with stand-by waste ceramic particle.
Described screening mechanism is three-deck vibrating screen 18, is divided into three layers from top to bottom, and one layer and two layers is screen cloth, and aperture is by upper
To under reduce successively, wherein one layer screen cloth and two layers of screen cloth are connected with accumulator tank, and three layers are connected with conveyer belt, will meet particle diameter will
The waste ceramic particle asked delivers to grinding mechanism；And the waste ceramic particle that cannot fall on one layer of screen cloth and two layers of screen cloth sends crushing mechanism back to again
Broken.
Described grinding mechanism is ball mill 19, and ball mill 19 is arranged on the top of the aging tank 20 of ageing mechanism, ground
Slurry be directly entered aging tank 20.
Embodiment 2
A kind of waste ceramic recycle device described in the present embodiment, its structure and basically identical, area described in embodiment 1
It is not characterised by, for improving the utilization rate of the energy, the air inlet of described hot air duct 12 is arranged on the exhaust opening of kiln, and go out
Setting dust arrester and air exhauster between air port, the heat that kiln is discharged in flue gas causes in drying pipeline 11 after to cleaning
Waste ceramic particle is dried.
Claims (2)
1. a kind of waste ceramic recycle device it is characterised in that include flotation wiper mechanism, drying mechanism, crushing mechanism,
Electromagnetic deironing machine structure, screening mechanism, grinding mechanism and ageing mechanism；
Described flotation wiper mechanism includes sedimentation basin (1), heap hopper (2), rake feed appliance (3), filter screen conveyer belt (4), cleaning
Shower nozzle (5), muddy water guiding gutter (6), muddy water collect sedimentation basin (7) and circulating water pipe (8)；The upper side opening of described heap hopper (2),
Its cross sectional shape is inverted right-angled trapezium, and hypotenuse is outwardly；The side relative with hypotenuse is provided with rake feed appliance (3), rake
Feed appliance (3) is to be distributed some rake in the circumference of rotary shaft to hook tooth；It is defeated that the opposite side of rake feed appliance (3) is provided with filter screen
Send band (4), filter screen conveyer belt (4) is evenly arranged with the aperture of certain particle diameter, is easy to draining and spoil disposal；On the upside of rake conveyer belt
Cleaning sprayer (5) is distributed with, the quantity of cleaning sprayer (5) determines according to the length of filter screen conveyer belt (4)；In filter screen conveyer belt
(4) it is provided with the muddy water guiding gutter (6) with its equal length below, sedimentation basin is collected to muddy water to muddy water guiding gutter (6) by UNICOM always
(7)；Muddy water collection sedimentation basin (7) is provided with and desilts mouth and discharge outlet, and discharge outlet connects to clear water reserviors, passes through circulating water pipe afterwards
(8) connect to the water main (9) of UNICOM's cleaning sprayer (5)；
Described drying mechanism includes chain conveyer belt (10), drying pipeline (11), hot air duct (12)；Described chain conveyer belt
(10) height is less than the height of filter screen conveyer belt (4) in wiper mechanism；Drying pipeline (11) covers on chain conveyer belt (10),
Both ends open；The air outlet of described hot air duct (12) is arranged on the top of drying pipeline (11)；
Described crushing mechanism includes jaw crusher (13) and impact breaker (14)；
Described electromagnetic deironing machine structure is arranged on below crushing mechanism, including haul band (15), the magnetic axis of rolling (16), ferrous contaminants
Collecting box (17)；Haul band (15) is enclosed within the magnetic axis of rolling (16), and collecting box (17) is arranged under the magnetic axis of rolling (16)
Side rear；Haul band (15) is adjustable with the distance of the magnetic axis of rolling (16)；Haul band (15) drive broken after waste ceramic particle to
The direction motion of the magnetic axis of rolling (16), when moving to below the magnetic axis of rolling (16), ferrous contaminants are attracted by magnetic force
Picked up and adhere to and take to below the magnetic axis of rolling (16), after the attraction departing from the magnetic axis of rolling (16), dropped to collecting box
(17) in, and other waste ceramic particle then smooth delivery of power, in next group mechanism, is realized ferrous contaminants and is separated with stand-by waste ceramic particle；
Described screening mechanism is three-deck vibrating screen (18), is divided into three layers from top to bottom, and one layer and two layers is screen cloth, and aperture is by up to
Under reduce successively, wherein one layer screen cloth and two layers of screen cloth are connected with accumulator tank, and three layers are connected with conveyer belt, will meet Particle size requirements
Waste ceramic particle deliver to grinding mechanism；And the waste ceramic particle that cannot fall on one layer of screen cloth and two layers of screen cloth is sent crushing mechanism back to and is broken again
Broken；
Described grinding mechanism is ball mill (19), and ball mill (19) is arranged on the top of the aging tank (20) of ageing mechanism, grinds
Good slurry is directly entered aging tank (20).
2. a kind of waste ceramic recycle device according to claim 1 is it is characterised in that described hot air duct (12)
Air inlet be arranged on the exhaust opening of kiln, setting dust arrester and air exhauster, kiln is discharged flue gas and air outlet between
In heat cause in drying pipeline (11) to cleaning after waste ceramic particle dry.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620891970.XU CN205893102U (en) | 2016-08-17 | 2016-08-17 | Ceramic recycle device of abandonment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620891970.XU CN205893102U (en) | 2016-08-17 | 2016-08-17 | Ceramic recycle device of abandonment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205893102U true CN205893102U (en) | 2017-01-18 |
Family
ID=57779244
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620891970.XU Expired - Fee Related CN205893102U (en) | 2016-08-17 | 2016-08-17 | Ceramic recycle device of abandonment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205893102U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108325737A (en) * | 2018-02-08 | 2018-07-27 | 张玲 | Processing unit after construction waste hogging |
| CN109847906A (en) * | 2019-02-19 | 2019-06-07 | 潮州市宝美环保科技有限公司 | A kind of oyster shell crushing grinding production line |
| CN113245270A (en) * | 2020-10-29 | 2021-08-13 | 东海县通成石英材料科技有限公司 | Quartz stone cleaning and deironing device |
| CN113773050A (en) * | 2021-10-11 | 2021-12-10 | 临沂茂源新材料科技有限公司 | Method for manufacturing reclaimed sand of ceramic grinding wheel |
-
2016
- 2016-08-17 CN CN201620891970.XU patent/CN205893102U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108325737A (en) * | 2018-02-08 | 2018-07-27 | 张玲 | Processing unit after construction waste hogging |
| CN108325737B (en) * | 2018-02-08 | 2020-12-15 | 博兴兴博城建投资集团有限公司 | Treatment device for broken waste building wood |
| CN109847906A (en) * | 2019-02-19 | 2019-06-07 | 潮州市宝美环保科技有限公司 | A kind of oyster shell crushing grinding production line |
| CN113245270A (en) * | 2020-10-29 | 2021-08-13 | 东海县通成石英材料科技有限公司 | Quartz stone cleaning and deironing device |
| CN113773050A (en) * | 2021-10-11 | 2021-12-10 | 临沂茂源新材料科技有限公司 | Method for manufacturing reclaimed sand of ceramic grinding wheel |
| CN113773050B (en) * | 2021-10-11 | 2023-01-03 | 临沂茂源新材料科技有限公司 | Method for manufacturing reclaimed sand of ceramic grinding wheel |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170118 Termination date: 20170817 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |