CN204999627U - Kaolinic production line - Google Patents
Kaolinic production line Download PDFInfo
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- CN204999627U CN204999627U CN201520708603.7U CN201520708603U CN204999627U CN 204999627 U CN204999627 U CN 204999627U CN 201520708603 U CN201520708603 U CN 201520708603U CN 204999627 U CN204999627 U CN 204999627U
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- water
- kaolin
- jaw crusher
- steel plate
- production line
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Abstract
The utility model relates to a kaolinic production line, its characterized in that: including preparatory stage, ore dressing process segment and the product stage of handling, preparatory stage includes that gas collection dust pelletizing system, broken subtotal smashes the thick liquid part, the ore dressing process segment includes degritting part, water conservancy part, magnetic separation part, chemical treatment part in grades, broken part is including jaw breaker, jaw breaker includes jaw breaker I and jaw breaker II that the conveyer belt is connected, jaw breaker I and jaw breaker II all include damping device, and particulate kaolin ground paste adopts the magnetic separation of magnet separator device to get rid of weak magnetism iron content mineral in the kaolin, send the pressure filter to carry out solid -liquid separation at last after certain moisture is got rid of to concentrated machine, obtain the kaolin mud cake can the direct marketing or the bagging -off sell, through above -mentioned production line, especially the kaolin quality that brightens behind the technical process of deironing is promoted by a wide margin.
Description
Technical field
This practicality relates to kaolin production technical field, particularly relates to a kind of kaolinic production line.
Background technology
Kaolin is a kind of nonmetallic minerals, and be a kind of based on the clay of kaolinite race clay mineral and tonstein, its concrete composition comprises kaolinite, halloysite, hydromica, illite, montmorillonite and the mineral composition such as quartz, feldspar.Kaolin purposes is very extensive, is mainly used in papermaking, pottery and refractory materials etc.Wherein, papermaking, ceramic industry require higher to kaolinic whiteness, but existing kaolinic whiteness also can not reach market demands far away, and in the shattering process in kaolin preparation process, noise is too large, the environment around severe contamination person.
Utility model content
In order to solve the technical problem of above-mentioned existence, the utility model provides a kind of kaolinic production line, and concrete technical scheme is:
A kind of kaolinic production line, it is characterized in that: comprise preparatory stage, ore dressing process segment and product treatment stage, the described preparatory stage comprises gas collection dust-removal system, broken segment and smashes slurry part, the described ore dressing process segment comprises desanding part, hydraulic classification part, magnetic separation part, chemical treatment part, described broken segment comprises jaw crusher, described jaw crusher comprises jaw crusher I and the jaw crusher II of conveying belt connection, and described jaw crusher I and jaw crusher II include damping device.
Described magnetic separation part comprises magnetic separator, and described magnetic separator comprises frame, inner core, magneticmedium net and electrical control system, described inner tube installation is in described frame, and described inner core lower end is communicated with opening for feed, feedback outlet, slag-drip opening, water-in, described opening for feed, feedback outlet, slag-drip opening, water-in is corresponding respectively arranges the opening for feed control valve being connected to electrical control system, feedback outlet control valve, slag-drip opening control valve, water-in control valve, described inner core upper end arranges discharge port, and in described inner core, upper end arranges upper magnetic head, in it, lower end arranges lower magnetic head, between described upper magnetic head and lower magnetic head, magneticmedium net is set, described magnetic separator also comprises water-tower box, described water-tower box connects feedback outlet by water-tower box pipeline, described water-tower box height is with respect to the horizontal plane greater than any position height with respect to the horizontal plane of the discharge nozzle be communicated with discharge port, described water-in connecting water pipe, described water pipe arranges two-way isocon, and wherein a road isocon is communicated with water-in, another road isocon is communicated with on the pipeline be communicated with discharge port, and this another road isocon arranges corresponding isocon control valve,
Described chemical treatment part comprises thickner and pressure filter, described pressure filter comprises frame, filtration unit and hold-down gear, described frame comprises support, thrust plate and encloses container, the right-hand member of encloses container is provided with sealing cover body, described hold-down gear comprises hydraulic electric motor, Hydraulic Station, set nut, top-fastening rod and pressure strip, filtration unit is arranged between pressure strip and thrust plate, described filtration unit comprises the filter press plate of multi-disc circle, filter press cloth is filled with between adjacent filter press plate, every sheet filter press plate is provided with several for material through hole, compression spring is provided with between adjacent filter press plate, filter cloth comprises two steel screen layers, spongy layer between two steel screen layers, non-woven fabrics filter core layer and ultra-fine fibre layer, the inner side-wall of described encloses container is also provided with heating element.
Described damping device comprises fixation steel plate, lower fixation steel plate, standing bolt and block rubber, gap is left between described upper and lower fixation steel plate, block rubber and parting bead is placed with in the middle of gap, described parting bead is fixed on lower fixation steel plate, described block rubber is corrugated shape, divide two-layer up and down, arrange one deck steel plate between levels, described hydraulic classification part comprises spiral grading machine.
Described gas collection dust-removal system comprises the dust excluding hood be positioned at above broken segment and the exhaust duct be connected on described dust excluding hood, the dust settling chamber be connected with the described exhaust duct the other end, on the top of described dust settling chamber, spray header is housed, away from the side of dust excluding hood, exhaust blower is housed at described dust settling chamber.
The compared with prior art acquired technique effect of the utility model is: in the utility model production line, first the process of mechanical stirringization slurry is carried out to 200 order kaolin starting material of primary election, and add the dispersion agent of doses, obtaining concentration is the kaolin paste of about 20%, then adopt pump that 200 height of eye ridge earth material stock pumps are delivered to vibrosieve stage arrangement and carry out stage treatment, the coarse kaolin obtained can directly as ceramic industry 200 order secondary kaolin product, fine particle kaolin slip adopts the magnetic separation of magnetic separator device to remove weak magnetic iron-bearing mineral in kaolin, eventually passing after certain moisture removed by thickner send pressure filter to carry out solid-liquid separation, obtain kaolin mud cake can direct marketing or pack sell, through above-mentioned production line, especially the kaolin quality after iron-removal and whitening technical finesse is increased dramatically.
Jaw crusher I in this production line broken segment and jaw crusher II include damping device, described damping device comprises fixation steel plate, lower fixation steel plate, standing bolt and block rubber, on described, gap is left between lower fixation steel plate, block rubber and parting bead is placed with in the middle of gap, described parting bead is fixed on lower fixation steel plate, described block rubber is corrugated shape, divide two-layer up and down, one deck steel plate is set between levels, process noise broken in the middle of producing is polluted little, shock resistance is strong, not fragile, improve kaolinic production efficiency, this production line considers that kaolin stone overall dimensions after exploitation is out large, reduction resistant force is large, therefore two-stage shredder assembly has been installed, raw material crushing is become the stone of 15-20cm by one-level shredder assembly, two-stage crushing device continues stone raw material crushing being become 5-6cm, the utility model has good product quality, efficiency is high, cost is low advantage.
The dust produced in fragmentation can effectively absorb and recycle by gas collection dust-removal system, while meeting environmental requirement, also improve output, and the utility model has good product quality, efficiency is high, cost is low advantage.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of the utility model production line.
Fig. 2 is the utility model damping device structural representation.
Fig. 3 is for being vibration-absorbing pad structure schematic diagram in damping device.
Fig. 4 is the structural representation of pressure filter in the utility model.
Fig. 5 is the structural representation of filter press cloth in Fig. 4 pressure filter.
Fig. 6 is the structural representation of magnetic separator in the utility model.
Fig. 7 is the structural representation upward view of magnetic separator in the utility model.
Embodiment
Below in conjunction with accompanying drawing 1,2,3,4,5,6,7, the utility model is described.
The kaolinic production line of one shown in Fig. 1, it is characterized in that: comprise the preparatory stage, ore dressing process segment and product treatment stage, the described preparatory stage comprises gas collection dust-removal system 10, broken segment starches part 4 with smashing, the described ore dressing process segment comprises desanding part 5, hydraulic classification part, magnetic separation part, chemical treatment part (bleaching) 16, described hydraulic classification part comprises spiral grading machine 6, described broken segment comprises jaw crusher, described jaw crusher comprises jaw crusher I 1 and the jaw crusher II 2 of conveying belt connection, described jaw crusher I 1 and jaw crusher II 2 include damping device 9.
Described in Fig. 6 and Fig. 7, magnetic separation part comprises magnetic separator 3, and described magnetic separator 3 comprises frame 31, inner core 32, magneticmedium net 33 and electrical control system, described inner core 32 is arranged in described frame 31, and described inner core 32 lower end is communicated with opening for feed 34, feedback outlet 35, slag-drip opening 36, water-in 37, described opening for feed 34, feedback outlet 35, slag-drip opening 36, water-in 37 is corresponding respectively arranges the opening for feed control valve being connected to electrical control system, feedback outlet control valve, slag-drip opening control valve, water-in control valve, described inner core 32 upper end arranges discharge port 38, and in described inner core 32, upper end arranges upper magnetic head 39, in it, lower end arranges lower magnetic head 310, between described upper magnetic head 39 and lower magnetic head 310, magneticmedium net 33 is set, described magnetic separator 3 also comprises water-tower box 311, described water-tower box 311 connects feedback outlet 35 by water-tower box pipeline 312, described water-tower box 311 height is with respect to the horizontal plane greater than any position height with respect to the horizontal plane of the discharge nozzle be communicated with discharge port 38, described water-in 37 connecting water pipe 315, described water pipe arranges two-way isocon, and wherein a road isocon 313 is communicated with water-in, another road isocon 314 is communicated with on the pipeline be communicated with discharge port, and this another road isocon arranges corresponding isocon control valve,
Product treatment part described in Fig. 4 and Fig. 5 comprises thickner 7 and pressure filter 8, described pressure filter 8 comprises frame 81, filtration unit and hold-down gear, described frame 81 comprises support 82, thrust plate 83 and encloses container 84, the right-hand member of encloses container 84 is provided with sealing cover body 85, described hold-down gear comprises hydraulic electric motor 86, Hydraulic Station 87, set nut 88, top-fastening rod 89 and pressure strip 810, filtration unit is arranged between pressure strip 810 and thrust plate 83, described filtration unit comprises the filter press plate 811 of multi-disc circle, filter press cloth 812 is filled with between adjacent filter press plate 811, every sheet filter press plate 811 is provided with several for material through hole, compression spring 813 is provided with between adjacent filter press plate 811, filter press cloth 812 comprises two steel screen layers 814, spongy layer 815 between two steel screen layers 814, non-woven fabrics filter core layer 816 and ultra-fine fibre layer 817, the inner side-wall of described encloses container 84 is also provided with heating element 818.
Chemical treatment part 16 in the ore dressing process segment: the clay supercentrifuge of bleaching, vacuum rotary filter or pressure filter dehydration.Filter or pressure filter dehydration.Filter cake becomes the ore pulp of 55% ~ 65% solid through redispersion, and then spraying dry makes loose dry product.Part dry product is blended in the ore pulp of dispersion and makes 70% solid, by sea to paper mill.
Damping device 9 described in Fig. 2 and Fig. 3 comprises fixation steel plate 91, lower fixation steel plate 92, standing bolt 93 and block rubber 94, gap is left between described upper and lower fixation steel plate, block rubber 94 and parting bead 95 is placed with in the middle of gap, described parting bead 95 is fixed on lower fixation steel plate, described block rubber 94 is corrugated shape, divide two-layer up and down, one deck steel plate 96 is set between levels.
Described gas collection dust-removal system 10 comprises the dust excluding hood 11 be positioned at above broken segment and the exhaust duct 12 be connected on described dust excluding hood 11, the dust settling chamber 13 be connected with described exhaust duct 12 the other end, on the top of described dust settling chamber 13, spray header 15 is housed, away from the side of dust excluding hood, exhaust blower 14 is housed at described dust settling chamber 13.
In the utility model production line, first the process of mechanical stirringization slurry is carried out to 200 order kaolin starting material of primary election, and add the dispersion agent of doses, obtaining concentration is the kaolin paste of about 20%, then adopt pump that 200 height of eye ridge earth material stock pumps are delivered to vibrosieve stage arrangement and carry out stage treatment, the coarse kaolin obtained can directly as ceramic industry 200 order secondary kaolin product, fine particle kaolin slip adopts the magnetic separation of magnetic separator device to remove weak magnetic iron-bearing mineral in kaolin, eventually passing after certain moisture removed by thickner send pressure filter to carry out solid-liquid separation, obtain kaolin mud cake can direct marketing or pack sell, through above-mentioned production line, especially the kaolin quality after iron-removal and whitening technical finesse is increased dramatically.
Jaw crusher I in this production line broken segment and jaw crusher II include damping device, described damping device comprises fixation steel plate, lower fixation steel plate, standing bolt and block rubber, on described, gap is left between lower fixation steel plate, block rubber and parting bead is placed with in the middle of gap, described parting bead is fixed on lower fixation steel plate, described block rubber is corrugated shape, divide two-layer up and down, one deck steel plate is set between levels, process noise broken in the middle of producing is polluted little, shock resistance is strong, not fragile, improve kaolinic production efficiency, this production line considers that kaolin stone overall dimensions after exploitation is out large, reduction resistant force is large, therefore two-stage shredder assembly has been installed, raw material crushing is become the stone of 15-20cm by one-level shredder assembly, two-stage crushing device continues stone raw material crushing being become 5-6cm, the utility model has good product quality, efficiency is high, cost is low advantage.
Jaw crusher I 1 in this production line broken segment and jaw crusher II 2 include damping device, described damping device comprises fixation steel plate 24, lower fixation steel plate 25, standing bolt 26 and block rubber 27, on described, gap is left between lower fixation steel plate, block rubber 27 and parting bead 28 is placed with in the middle of gap, described parting bead 28 is fixed on lower fixation steel plate 25, described block rubber 27 is corrugated shape, divide two-layer up and down, one deck steel plate 29 is set between levels, process noise broken in the middle of producing is polluted little, improve production efficiency, this production line considers that albite in lump overall dimensions after exploitation is out large, reduction resistant force is large, therefore two-stage shredder assembly has been installed, raw material crushing is become the stone of 15-20cm by one-level shredder assembly, two-stage crushing device continues stone raw material crushing being become 5-6cm.
Preparatory stage comprises batching, fragmentation and smashes the operations such as slurry.Smash slurry be by kaolin raw ore and water, dispersant smashing slurrying in pulp grinder, smash slurry operation and raw ore can be made to disperse, for sorting operation prepares the kaolin ore slurry of suitable fineness, and remove the sandstone of large grain simultaneously.The ore dressing stage may comprise the operations such as hydraulic classification, flotation, selective flocculation, magnetic separation, chemical treatment (bleaching), to remove different impurity.Ready ore pulp, first through rake tank-washer, bowl classifier or swirler desanding, then uses continuous centrifugal machine, hydrocyclone, hydraulic classifier or vibrating fine screen (325 order) to be divided into thickness two grades.The fine fraction of grading machine is sent into HGMS (high gradient magnetic separator) and is removed ferrotitanium impurity, product through stir clean peel off after carry out ferric oxide leaching, enough high and the clay with good coat performance can directly deliver to leaching operation without magnetic separation and stripping to brightness.After leaching, in ore pulp, add alum make clay mineral condense and be convenient to dehydration.The clay supercentrifuge of bleaching, vacuum rotary filter or pressure filter dehydration.Filter or pressure filter dehydration.Filter cake becomes the ore pulp of 55% ~ 65% solid through redispersion, and then spraying dry makes loose dry product.Part dry product is blended in the ore pulp of dispersion and makes 70% solid, by sea to paper mill.
The above is only preferred implementation of the present utility model; should be understood that; for those skilled in the art; under the prerequisite not departing from the utility model know-why; can also make some improvement and modification, these improve and modification also should be considered as protection domain of the present utility model.
Claims (2)
1. a kaolinic production line, it is characterized in that: comprise preparatory stage, ore dressing process segment and product treatment stage, the described preparatory stage comprises gas collection dust-removal system, broken segment and smashes slurry part, the described ore dressing process segment comprises desanding part, hydraulic classification part, magnetic separation part, chemical treatment part, described broken segment comprises jaw crusher, described jaw crusher comprises jaw crusher I and the jaw crusher II of conveying belt connection, and described jaw crusher I and jaw crusher II include damping device;
Described magnetic separation part comprises magnetic separator, and described magnetic separator comprises frame, inner core, magneticmedium net and electrical control system, described inner tube installation is in described frame, and described inner core lower end is communicated with opening for feed, feedback outlet, slag-drip opening, water-in, described opening for feed, feedback outlet, slag-drip opening, water-in is corresponding respectively arranges the opening for feed control valve being connected to electrical control system, feedback outlet control valve, slag-drip opening control valve, water-in control valve, described inner core upper end arranges discharge port, and in described inner core, upper end arranges upper magnetic head, in it, lower end arranges lower magnetic head, between described upper magnetic head and lower magnetic head, magneticmedium net is set, described magnetic separator also comprises water-tower box, described water-tower box connects feedback outlet by water-tower box pipeline, described water-tower box height is with respect to the horizontal plane greater than any position height with respect to the horizontal plane of the discharge nozzle be communicated with discharge port, described water-in connecting water pipe, described water pipe arranges two-way isocon, and wherein a road isocon is communicated with water-in, another road isocon is communicated with on the pipeline be communicated with discharge port, and this another road isocon arranges corresponding isocon control valve,
Described chemical treatment part comprises thickner and pressure filter, described pressure filter comprises frame, filtration unit and hold-down gear, described frame comprises support, thrust plate and encloses container, the right-hand member of encloses container is provided with sealing cover body, described hold-down gear comprises hydraulic electric motor, Hydraulic Station, set nut, top-fastening rod and pressure strip, filtration unit is arranged between pressure strip and thrust plate, described filtration unit comprises the filter press plate of multi-disc circle, filter press cloth is filled with between adjacent filter press plate, every sheet filter press plate is provided with several for material through hole, compression spring is provided with between adjacent filter press plate, filter cloth comprises two steel screen layers, spongy layer between two steel screen layers, non-woven fabrics filter core layer and ultra-fine fibre layer, the inner side-wall of described encloses container is also provided with heating element,
Described gas collection dust-removal system comprises the dust excluding hood be positioned at above broken segment and the exhaust duct be connected on described dust excluding hood, the dust settling chamber be connected with the described exhaust duct the other end, on the top of described dust settling chamber, spray header is housed, away from the side of dust excluding hood, exhaust blower is housed at described dust settling chamber.
2. kaolin production line according to claim 1, it is characterized in that: described damping device comprises fixation steel plate, lower fixation steel plate, standing bolt and block rubber, gap is left between described upper and lower fixation steel plate, block rubber and parting bead is placed with in the middle of gap, described parting bead is fixed on lower fixation steel plate, and described block rubber is corrugated shape, divides two-layer up and down, arrange one deck steel plate between levels, described hydraulic classification part comprises spiral grading machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520708603.7U CN204999627U (en) | 2015-09-15 | 2015-09-15 | Kaolinic production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520708603.7U CN204999627U (en) | 2015-09-15 | 2015-09-15 | Kaolinic production line |
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| Publication Number | Publication Date |
|---|---|
| CN204999627U true CN204999627U (en) | 2016-01-27 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201520708603.7U Expired - Fee Related CN204999627U (en) | 2015-09-15 | 2015-09-15 | Kaolinic production line |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106964481A (en) * | 2017-04-26 | 2017-07-21 | 揭阳恒成陶瓷科技有限公司 | The technique of mica in a kind of separation kaolin |
| CN108002401A (en) * | 2017-12-27 | 2018-05-08 | 杨松 | One kind prepares kaolin production line |
| CN108083287A (en) * | 2017-12-27 | 2018-05-29 | 杨松 | It is a kind of to prepare kaolin production line application method |
-
2015
- 2015-09-15 CN CN201520708603.7U patent/CN204999627U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106964481A (en) * | 2017-04-26 | 2017-07-21 | 揭阳恒成陶瓷科技有限公司 | The technique of mica in a kind of separation kaolin |
| CN106964481B (en) * | 2017-04-26 | 2018-11-23 | 揭阳恒成陶瓷科技有限公司 | The technique of mica in a kind of separation kaolin |
| CN108002401A (en) * | 2017-12-27 | 2018-05-08 | 杨松 | One kind prepares kaolin production line |
| CN108083287A (en) * | 2017-12-27 | 2018-05-29 | 杨松 | It is a kind of to prepare kaolin production line application method |
| CN108002401B (en) * | 2017-12-27 | 2019-05-21 | 杨松 | It is a kind of to prepare kaolin production line |
| CN108083287B (en) * | 2017-12-27 | 2019-07-05 | 杨松 | It is a kind of to prepare kaolin production line application method |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160127 Termination date: 20180915 |