CN205887899U - Stamping die status monitoring device that weares and teares based on image processing techniques - Google Patents
Stamping die status monitoring device that weares and teares based on image processing techniques Download PDFInfo
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- CN205887899U CN205887899U CN201620745159.0U CN201620745159U CN205887899U CN 205887899 U CN205887899 U CN 205887899U CN 201620745159 U CN201620745159 U CN 201620745159U CN 205887899 U CN205887899 U CN 205887899U
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- frame
- diel
- screws
- wear
- fixed
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Abstract
The utility model discloses a stamping die status monitoring device that weares and teares based on image processing techniques, including frame, ram rod, the frame next door is provided with the running -board, be provided with the workstation above the frame, the preceding operating panel that is provided with of workstation, the workstation both sides are provided with the photoelectric sensing ware, be provided with stamping die above the workstation, the stamping die both sides are provided with laser scanner, be provided with above the stamping die ram rod, be provided with the pneumatic cylinder above the ram rod, the pneumatic cylinder next door is provided with the alarm, the workstation next door is provided with the light, the frame side is provided with wearing and tearing state analysis appearance, be provided with the display screen on the wearing and tearing state analysis appearance, the display screen next door is provided with operating button. Beneficial effect lies in: can real -time monitoring analysis stamping die's wear status, the mould that damages is changed to discovery in time.
Description
Technical field
The utility model is related to mould monitoring device, the diel abrasion shape more particularly to based on image processing techniques
State monitoring device.
Background technology
The fast standardization processing of workpiece, therefore various punching presses can be realized using diel in mechanical processing process
Mould is widely utilized, but mould can constantly wear and tear it is therefore desirable to carry out monitor in real time to mould during using,
Need mould is changed after die wear to a certain extent, prevent excessive wear from causing the damage of workpiece.Traditional
Die wear condition monitoring is all to monitor by human eye or just know after workpiece damage that mould has damaged, and is difficult to find mould
The wear condition of tool.
Utility model content
The purpose of this utility model is that the stamping die providing based on image processing techniques in order to solve the above problems
Tool wear condition monitoring device.
The utility model is achieved through the following technical solutions above-mentioned purpose:
Based on the diel wear condition monitoring device of image processing techniques, including frame, punch rod, by described frame
While being provided with pedal, above described frame, being provided with workbench, before described workbench, being provided with guidance panel, described work
Platform both sides are provided with photoelectric sensor, are provided with diel above described workbench, and described diel both sides are provided with sharp
Photoscanner, is provided with described punch rod, is provided with hydraulic cylinder above described punch rod above described diel, described hydraulic pressure
Cylinder side is provided with alarm, and described workbench side is provided with illuminating lamp, and described frame side is provided with state of wear analysis
Instrument, described state of wear analyzer is provided with display screen, and described display screen side is provided with operation button.
In said structure, punching press parameter is set by described guidance panel, staff steps described pedal and drives
Described diel carries out press work, each punching press after completing described laser scanner automatically described diel is carried out
Scanning, and data transfer to described state of wear analyzer, described state of wear analyzer is automatically the described punching press of scanning
The image of mould and original image are analyzed contrasting, and analyses and comparison result are shown on described display screen simultaneously, when sweeping
When the image retouched differs too big with original image, described alarm sends alarm signal and reminds staff to change described punching in time
Compression mould.
In order to carry out stamping press and monitor the state of wear of mould at any time, described pedal passes through cable and described frame
It is connected, described workbench is bolted in described frame, and described guidance panel is fixed by screws in described work
Before platform, described photoelectric sensor is fixed by screws in described workbench both sides.
In order to carry out stamping press and monitor the state of wear of mould at any time, described hydraulic cylinder is fixed by screws in described
Above frame, described alarm is fixed by screws in before described frame, and described punch rod is fixed by screws in described machine
On frame, described punch rod is linked together with described hydraulic cylinder by oil pipe, and described diel is fixed by screws in described
Below punch rod.
In order to carry out stamping press and monitor the state of wear of mould at any time, described laser scanner is fixed by screws in
In described frame, described state of wear analyzer is fixed by screws in described frame both sides, and described laser scanner passes through number
It is connected with described state of wear analyzer according to line, described display screen is embedded on described state of wear analyzer, described operation
Button is embedded on described state of wear analyzer.
The beneficial effects of the utility model are: the wear condition analyzing described diel can be monitored in real time, and
Shi Faxian simultaneously changes the mould of damage.
Brief description
Fig. 1 is the structure letter of the diel wear condition monitoring device based on image processing techniques described in the utility model
Figure.
Description of reference numerals is as follows:
1st, frame；2nd, guidance panel；3rd, laser scanner；4th, diel；5th, punch rod；6th, alarm；7th, hydraulic cylinder；
8th, illuminating lamp；9th, photoelectric sensor；10th, display screen；11st, operation button；12nd, state of wear analyzer；13rd, workbench；14th, pin
Pedal.
Specific embodiment
The utility model is described in further detail below in conjunction with the accompanying drawings:
As shown in figure 1, the diel wear condition monitoring device based on image processing techniques, including frame 1, punch rod
5, frame 1 side is provided with pedal 14, and frame 1 is provided with workbench 13 above, and workbench 13 is above provided with guidance panel
2, guidance panel 2 is used for arranging punching press parameter, and workbench 13 both sides are provided with photoelectric sensor 9, and photoelectric sensor 9 is used for danger
Warning prevents injured during work, and workbench 13 is provided with diel 4 above, and diel 4 is used for carrying out workpiece punching press, punching press
Mould 4 both sides are provided with laser scanner 3, and laser scanner 3 is used for scanning the shape of mould, and diel 4 is provided with above
Punch rod 5, punch rod 5 is provided with hydraulic cylinder 7 above, and hydraulic cylinder 7 side is provided with alarm 6, and alarm 6 is used for prompting changing
The mould damaging, workbench 13 side is provided with illuminating lamp 8, and illuminating lamp 8 is used for illuminating, and frame 1 side is provided with state of wear
Analyzer 12, state of wear analyzer 12 is used for automatically analyzing the state of wear of mould, and state of wear analyzer 12 is provided with
Display screen 10, display screen 10 is used for showing analysis result, display screen 10 side is provided with operation button 11, and operation button 11 is used for
Set analytical parameters.
In said structure, punching press parameter is set by guidance panel 2, staff steps pedal 14 and drives stamping die
Tool 4 carries out press work, and after each punching press completes, laser scanner 3 is scanned to diel 4, and data is passed automatically
Defeated to state of wear analyzer 12, state of wear analyzer 12 is automatically image and the original image of the diel 4 of scanning
It is analyzed contrasting, analyses and comparison result is shown on the display screen 10, when the image of scanning is differed too with original image simultaneously
Big alarm device 6 sends alarm signal and reminds staff to change diel 4 in time.
In order to carry out stamping press and monitor the state of wear of mould at any time, pedal 14 is connected with frame 1 by cable
Connect, workbench 13 is bolted in frame 1, guidance panel 2 is fixed by screws in before workbench 13, optoelectronic induction
Device 9 is fixed by screws in workbench 13 both sides, and hydraulic cylinder 7 is fixed by screws in above frame 1, and alarm 6 passes through screw
It is fixed on before frame 1, punch rod 5 is fixed by screws in frame 1, punch rod 5 is passed through oil pipe and is connected to one with hydraulic cylinder 7
Rise, diel 4 is fixed by screws in below punch rod 5, and laser scanner 3 is fixed by screws in frame 1, wear and tear shape
State analyzer 12 is fixed by screws in frame 1 both sides, and laser scanner 3 is connected with state of wear analyzer 12 by data wire
Connect, display screen 10 is embedded on state of wear analyzer 12, and operation button 11 is embedded on state of wear analyzer 12.
Of the present utility model general principle, principal character and advantage have been shown and described above.The technical staff of the industry
It should be appreciated that the utility model is not restricted to the described embodiments, the simply explanation described in above-described embodiment and specification is originally
The principle of utility model, on the premise of without departing from the utility model spirit and scope, the utility model also has various change
And improvement, these changes and improvements both fall within the range of claimed the utility model.The utility model claims scope
Defined by appending claims and its effect thing.
Claims (4)
1. the diel wear condition monitoring device based on image processing techniques it is characterised in that: include frame, punch rod,
Described frame side is provided with pedal, is provided with workbench above described frame, is provided with operating surface before described workbench
Plate, described workbench both sides are provided with photoelectric sensor, are provided with diel above described workbench, described diel two
Side is provided with laser scanner, is provided with described punch rod, is provided with hydraulic pressure above described punch rod above described diel
Cylinder, described hydraulic cylinder side is provided with alarm, and described workbench side is provided with illuminating lamp, and described frame side is provided with mill
Damage state analytical instrument, described state of wear analyzer is provided with display screen, described display screen side is provided with operation button.
2. the diel wear condition monitoring device based on image processing techniques according to claim 1, its feature exists
In: described pedal is connected with described frame by cable, and described workbench is bolted in described frame, described
Guidance panel is fixed by screws in before described workbench, and described photoelectric sensor is fixed by screws in described workbench two
Side.
3. the diel wear condition monitoring device based on image processing techniques according to claim 1, its feature exists
In: described hydraulic cylinder is fixed by screws in above described frame, and described alarm is fixed by screws in before described frame,
Described punch rod is fixed by screws in described frame, and described punch rod is linked together with described hydraulic cylinder by oil pipe,
Described diel is fixed by screws in below described punch rod.
4. the diel wear condition monitoring device based on image processing techniques according to claim 1, its feature exists
In: described laser scanner is fixed by screws in described frame, and described state of wear analyzer is fixed by screws in institute
State frame both sides, described laser scanner is connected with described state of wear analyzer by data wire, and described display screen is inlayed
On described state of wear analyzer, described operation button is embedded on described state of wear analyzer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620745159.0U CN205887899U (en) | 2016-07-15 | 2016-07-15 | Stamping die status monitoring device that weares and teares based on image processing techniques |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620745159.0U CN205887899U (en) | 2016-07-15 | 2016-07-15 | Stamping die status monitoring device that weares and teares based on image processing techniques |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205887899U true CN205887899U (en) | 2017-01-18 |
Family
ID=57773393
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620745159.0U Expired - Fee Related CN205887899U (en) | 2016-07-15 | 2016-07-15 | Stamping die status monitoring device that weares and teares based on image processing techniques |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205887899U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108253887A (en) * | 2018-01-18 | 2018-07-06 | 海宁市晨丰橡塑有限公司 | A kind of hardware products surface quality check device |
| CN110743950A (en) * | 2019-09-19 | 2020-02-04 | 宿迁学院 | Punching machine equipment capable of intelligently detecting abrasion degree |
| CN116532523A (en) * | 2023-06-28 | 2023-08-04 | 广州本金机电设备有限公司 | Intelligent control longmen system of bending |
-
2016
- 2016-07-15 CN CN201620745159.0U patent/CN205887899U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108253887A (en) * | 2018-01-18 | 2018-07-06 | 海宁市晨丰橡塑有限公司 | A kind of hardware products surface quality check device |
| CN110743950A (en) * | 2019-09-19 | 2020-02-04 | 宿迁学院 | Punching machine equipment capable of intelligently detecting abrasion degree |
| CN110743950B (en) * | 2019-09-19 | 2021-04-02 | 宿迁学院 | Punching machine equipment capable of intelligently detecting abrasion degree |
| CN116532523A (en) * | 2023-06-28 | 2023-08-04 | 广州本金机电设备有限公司 | Intelligent control longmen system of bending |
| CN116532523B (en) * | 2023-06-28 | 2023-09-19 | 广州本金机电设备有限公司 | Intelligent control longmen system of bending |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170118 Termination date: 20200715 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |