CN205868388U - Extrusion roller shell - Google Patents
Extrusion roller shell Download PDFInfo
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- CN205868388U CN205868388U CN201620752820.0U CN201620752820U CN205868388U CN 205868388 U CN205868388 U CN 205868388U CN 201620752820 U CN201620752820 U CN 201620752820U CN 205868388 U CN205868388 U CN 205868388U
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- roller shell
- casting
- mold insert
- lath
- nail
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Abstract
The utility model relates to an extrusion roller shell. The utility model discloses an extrusion roller shell includes roller shell base member and mold insert, wherein, the roller shell base member with the mold insert passes through the castingin mode and combines each other, the intensity of roller shell base member is less than the mold insert, the toughness of roller shell base member is higher than the mold insert, and the roller shell base member is the tube -shape, the mold insert set up in the outer peripheral face of roller shell base member. The utility model discloses an extrusion roller shell wearability and fatigue resistance can be good, long service life to low in production cost.
Description
Technical field
This utility model relates to the extruding roller shell of roll squeezer.
Background technology
Roll squeezer is main process equipment common in pre-grinding, combination grinding and final grinding system.
First the operation principle of existing compression roller is described according to Fig. 1.In Fig. 1, two have mutually isostructural compression roller
It is arranged side by side having mode at regular intervals to each other.It is provided with on the outer peripheral face of the roll body 2 of compression roller between circumferentially waiting
Multiple row roller tooth 1 every configuration.The staggered correspondence of the row that each roller teeth 1 of two compression rollers is formed so that every on a compression roller
One bar roller denture both corresponds to the gap between two adjacent roller dentures on another compression roller.
Material P falls between two compression rollers from top, and through the extruding of roller tooth 1 and broken, material P becomes broken little, and
And fall.Easy to understand, when material P is carried out attrition crushing, roller tooth 1 by the biggest frictional force, thus can be very easy to
Abrasion.The material with high-strength, high-anti-friction typically can be used to form roller tooth 1.
From the working condition of roll squeezer it can be seen that the abrasion of roll surface is actually roll surface high stress material abrasion and roll surface
The coefficient result of subsurface stratum fatigue wear, this just requires that roll surface has higher hardness and toughness.
For improving the wearability of roll surface of roller press, it is known that arrange the skill of the roller tooth that hard alloy is made on the surface of pressure roller
Art.In prior art, formation hard alloy roller tooth can be welded on roller surface by heap.But different quality of parent material and operating mode
Condition need to select different welding wires, welding material and selection of Welding improper, it is easy to causes the localized delamination of roll surface, fatigue
The situations such as destruction, need off-line reparation time serious, running rate is low.And in the case of roll surface normal wear, also need the most online
Repair, and the most frequent.Therefore, the mode of welding rolls tooth improves the operating cost of manufacturing enterprise to a certain extent, and greatly
Reduce greatly production efficiency.
In order to improve the bond strength of roller tooth and roll surface, prior art additionally uses forging type to form integral type
Compression roller.In this technology, different from the material of the steel forming roll body owing to forming the hard alloy of roller tooth, therefore, it is difficult to
Water simultaneously and cast out roller tooth and roll body, need to make roller tooth and roll body coagulation forming respectively when casting.It is for instance possible to use centrifugal casting
The mode made so that first the part roller shell and the roller tooth that are positioned at the periphery of the cavity space of casting mold cast out, and wait outer section roller
After set and roller tooth molding, then in casting mold, pour into molten steel cast out interior part roll body.Owing to two-part material is different, therefore in casting
In cooling after making or heat treatment process, the shrink/expanded rate of material is the most different, thus the unlike material junction surface in roll body
Between to be easy to produce less desirable stress remaining so that the actual wearability of compression roller and fatigue resistance decline, and impact uses
In the life-span, it addition, the equipment of this forging type and technique are the most complicated, needing metal die, lumber recovery is low, often goes out in using
Now entirety fracture, causes the problem such as production cost costliness and quality instability.
Utility model content
First aspect of the present utility model provides one extruding roller shell, and its wearability and anti-fatigue performance are good, service life
Long, and production cost is low.Second aspect of the present utility model provides the manufacture method of the extruding roller shell for first aspect.
The extruding roller shell of this utility model first aspect includes roller shell matrix and mold insert, wherein, described roller shell matrix and institute
Stating mold insert to be bonded to each other by castingin mode, the intensity of described roller shell matrix is less than described mold insert, the toughness of described roller shell matrix
Higher than described mold insert, and described roller shell matrix is tubular, and described mold insert is arranged at the outer peripheral face of described roller shell matrix.
Roller shell matrix toughness is high, it is provided that good anti-fatigue performance.The mold insert intensity being arranged at roller shell matrix is high, can
With the wearability that offer is good.Roller shell matrix and mold insert are bonded to each other by castingin mode, and this combination belongs to metallurgical binding
Situation.The bond strength of metallurgical binding is far above existing solder bond mode, and cooling or heat treated after casting
Journey is not likely to produce stress remaining.Extruding roller shell the most of the present utility model can overcome the shortcoming of prior art, improves extruding
The wearability of roller shell and anti-fatigue performance, increase the service life.It addition, Casting Equipment is not had by extruding roller shell of the present utility model
Particular/special requirement, the difficulty of casting technique is the highest, and therefore production cost is low.
Preferably, described mold insert is made up of hard alloy or ceramic metal.Preferably, described mold insert is configured to along described
Row are followed closely in multiple laths row and multiple casting that the circumference of extruding roller shell configures in an alternating manner, and wherein, each lath arranges by one
Linearly lath is constituted, each casting nail row by along described extruding roller shell the most linearly form a line multiple
Casting nail is constituted.Preferably, the width that each described lath is listed in the circumference of described extruding roller shell is listed in each described casting nail
Width in the circumference of described extruding roller shell is identical, and the external diameter of each described casting nail is respectively less than each described casting nail and is listed in institute
State the width in the circumference of extruding roller shell.
Mold insert is made up of hard alloy or ceramic metal, and have employed lath row and the form of casting nail row.Lath row and
Casting nail row are the component separated each other, when casting, and can be by the material of roller shell matrix in the space between lath row and casting nail row
Liquation fill, when foundry goods cooling/heat treatment, these material liquations being filled between mold insert and roller shell matrix can absorb due to
The deformation that the shrink/expanded rate of material is different and causes, thus prevent less desirable residual stress.
The circumference of lath row and casting nail row edge extruding roller shell configures in an alternating manner, has the advantage that on the one hand, roll-in
Two rollers in machine compress when material is extruded or ground each other, conveniently make on the lath row on a roller and another roller
Casting nail row para-position coordinate, thus be smoothed out the extruding to material or grind；On the other hand, lath row in column and casting are arranged
Nail is also convenient for location and places when being listed in the sand mold being arranged to for casting extruding roller shell.
The manufacture method of the extruding roller shell of this utility model second aspect, comprises the steps: prefabricated mold insert, makes described
The casting mold of extruding roller shell, uses imbedding process to form described extruding roller shell, and described compression roller set is carried out heat treatment.
Owing to the material of roller shell matrix and mold insert differs, so being not easy to disposable casting.First prefabricated mold insert, so
After prefabricated mold insert is arranged in the casting mold of extruding roller shell, and use imbedding process as above to make mold insert and roller shell base
Body metallurgical binding.This makes it possible to the extruding roller shell realizing in this utility model first aspect.Furthermore, it is possible to it is ready-made by buying
The mode of mold insert, reduce manufacture difficulty further.
Preferably, described imbedding process includes: described mold insert is arranged in the precalculated position in described casting mold, and melting is used for
Manufacture the material of roller shell matrix, and in described casting mold, pour into the liquation of material for manufacturing roller shell matrix.
The precalculated position being arranged in casting mold by prefabricated mold insert, then pours into material for manufacturing roller shell matrix
Liquation.By the way of forming roller shell matrix and roller tooth by centrifugal casting, this operation easier is greatly lowered, therefore, it is possible to
Greatly save production cost, and improve production efficiency.
Preferably, described mold insert includes lath and casting nail.
Preferably, described casting mold is casting sand type, equal to described mold insert and described casting sand type in described imbedding process
Preheat, wherein, to the preheating temperature of described mold insert in the range of 200 DEG C～350 DEG C, the preheating to described casting sand type
Temperature is in the range of 200 DEG C～260 DEG C and is incubated 0.5 hour～1 hour, in melting for manufacturing the material of roller shell matrix
Time, smelting temperature is in the range of 1400 DEG C～1600 DEG C.Preferably, pouring in described casting mold for manufacturing roller shell matrix
The liquation of material time, cast temperature is in the range of 1400 DEG C～1600 DEG C.Preferably, in the described extruding to casting
After roller shell carries out heat treatment, the hardness of described mold insert is at least HRC54.
Mold insert and casting sand type all can be preheated by imbedding process.When in the range of said temperature to mold insert and
When casting mold carries out preheating/being incubated, it is possible to prevent the mold insert when casting to produce less desirable metallographic because temperature ramp-up rate is too fast
Tissue microfissure and the uneven deformation caused of thermal expansion.1400 DEG C is the molten of medium carbon alloy steel for manufacturing roller shell matrix
The lower limit of refining temperature range, is also the higher limit of the sintering range of powder metallurgy steel bonded carbide simultaneously.1400
DEG C～the cast temperature of 1600 DEG C in the range of cast, it is possible to avoid mold insert to destroy its microcosmic metallographic group because temperature is too high
Knit, can also ensure that the good casting properties of medium carbon alloy steel simultaneously.After heat treatment, the mold insert of hardness at least HRC54 has
Enough intensity, can apply reliable when the material of general such as coal, cement etc. is extruded and ground to material
Destructive power.
Accompanying drawing explanation
Fig. 1 shows the operation principle schematic diagram of the compression roller of a pair prior art.
Fig. 2 shows the office of the outer peripheral face of the extruding roller shell of an embodiment as this utility model first aspect
Portion.
Fig. 3 shows the sectional view of an example of the casting sand type for manufacturing extruding roller shell.
Fig. 4 shows the sectional view of the situation that mold insert of the present utility model is arranged in casting sand type.
Description of reference numerals:
1 roller tooth；2 roll bodies；10 roller shell matrixes；20 laths；30 casting nails；100 cores；200 air-permeable layer；300 cooling water tanks；P
Material；D width.
Detailed description of the invention
Describe detailed description of the invention of the present utility model referring to the drawings in detail.
First aspect of the present utility model provides one extruding roller shell.Fig. 2 shows as this utility model first aspect
The local of outer peripheral face of extruding roller shell of an embodiment.The extruding roller shell of present embodiment includes the roller shell matrix of tubular
10, lath 20 and casting nail 30.Lath 20 and casting nail 30 composition mold insert of the present utility model, and can be arranged by castingin mode
Outer peripheral face at roller shell matrix 10.
Lath 20 and casting nail 30 are configured to along extruding the circumference (i.e., the circumference of roller shell matrix 10) of roller shell in an alternating manner
Multiple laths row of configuration and multiple casting nail row.Each lath arranges and is constituted by a linearly lath 20, each casting nail
Arrange by multiple casting nail 30 compositions the most linearly formed a line along extruding roller shell.In the circumference of extruding roller shell,
The width of each lath row and each casting nail row is d.Width d can be such as 10mm～15mm.The external diameter of casting nail 30 is less than
Width d.As long as casting nail 30 is axially arranged in the range of width d along extruding roller shells, it is not necessary to strict keep straight line to arrange
Row.
The top of lath 20 and casting nail 30 may each be arc-shaped, and at castingin in the outer peripheral face of roller shell matrix 10
After, a part for lath 20 and casting nail 30 all embeds in the material of roller shell matrix 10, but lath 20 and the arc end of casting nail 30
It is exposed at outside roller shell matrix 10.Easy to understand, the top of casting nail 30 both can surpass in the diametric(al) of the roller shell matrix shown in Fig. 4
Go out the top of lath 20, it is also possible to be the most concordant, or be the top diameter at the roller shell matrix shown in Fig. 4 of lath 20
Beyond the top of casting nail 30 on direction.
The extruding roller shell of present embodiment can be installed on the roll body 2 shown in Fig. 1, and replaces with casting nail 30 and lath 20
Roller tooth 1.Easy to understand, in needs extruding or during ground material, lath row that a compression roller can be made to put corresponding another
The casting nail row that compression roller puts.
Following description roller shell matrix 10, lath 20 and the composition of casting nail 30.Lath 20 and casting nail 30 can be by hard alloys
Or ceramic metal makes.Use hard alloy as lath 20 and the example of the material of casting nail 30 in the present embodiment.Roller shell
Matrix 10 uses medium carbon alloy steel or low-carbon alloy steel to make.
Lath 20 and casting nail 30 (i.e., mold insert) can use powder metallurgy steel bonded carbide to make in advance.Need explanation
, prefabricated mold insert can be commercially available from market.The plate made with hard alloy or ceramic metal can also be bought
Material, bar etc., then obtain desired mold insert by machining.For example, it is possible to by linear cutter, the plate that will have bought
Material, bar etc. are processed into the mold insert with intended shape.
One embodiment of the manufacture method as extruding roller shell of the present utility model is described below in conjunction with Fig. 3 and Fig. 4.
Fig. 3 shows the cross section of the casting sand type manufacturing extruding roller shell.This casting sand type includes centrally located core
100, it is positioned at outermost cooling water tank 300 and is close to the air-permeable layer 200 of inwall of cooling water tank 300.After completing casting, can
To take core 100 away.The position of roller shell matrix 10, lath 20 and casting nail 30 is between core 100 and air-permeable layer 200.Cooling
Water tank 300 is applied not only to cooling quick to foundry goods after casting, also acts as the effect of peripheral sandbox.Air-permeable layer 200 can use
The sand material of embedded ore in sand form is filled and is formed.The granule of ore in sand form is big, the most easily forms air gap, convenient ventilative.
Fig. 3 and Fig. 4 showing, lath 20 and casting nail 30 are arranged in the situation of the outer peripheral face of roller shell matrix 10, wherein, Fig. 3
Cross section be to intercept along the axis direction of roller shell matrix 10, the cross section of Fig. 4 is along being perpendicular to the axis direction of roller shell matrix 10
Direction intercept.
The manufacture method of present embodiment comprises the steps: prefabricated lath 20 and casting nail 30；Make such as shown in Fig. 3
Casting sand type；Imbedding process is used to form extruding roller shell；And compression roller set is carried out heat treatment.
Although having been described that the lath 20 as mold insert and casting nail 30 can be buied, from the market but it is also possible to adopt
Lath 20 and casting nail 30 is made by casting with sintered steel hard alloy.
In above-mentioned manufacture method, imbedding process includes: preheat, prefabricated lath 20 and casting nail 30 to casting
Sand mold preheats, and precalculated position lath 20 and casting nail 30 being arranged in casting sand type, melting is used for manufacturing roller shell matrix
The medium carbon alloy steel of 10, and in casting sand type, pour into medium carbon alloy steel liquation.It should be noted that to lath 20 and casting nail
30 and the preheating of casting sand type and the step in precalculated positions that lath 20 and casting nail 30 are arranged in casting sand type do not have
Particular/special requirement on sequencing.Furthermore it is also possible to select prefabricated lath 20 and casting nail 30 are applied boric acid to increase profit
Moist, thus when promoting castingin, the metallurgical binding of 30 and roller shell matrix 10 is followed closely in lath 20 and casting.
Each step described further below.
During powder metallurgy steel bonded carbide precoated plate bar 20 and casting nail 30, use " weighing → batch mixing successively
→ high-energy ball milling → drying → grinding is sieved → suppresses/feed → sinter → grinding and polishing → spraying " processing step obtains lath 20 He
Casting nail 30.Wherein, the one during sintering method is gas pressure sintering, discharge plasma activated sintering or microwave sintering.Sintering temperature
Degree is in the range of 1300 DEG C～1400 DEG C, and sintered body net shape is lath and casting nail.
When making casting sand type, need to remain in advance placing lath 20 and the space of casting nail 30 or position.Such as, such as figure
Shown in 4, when lath 20 and casting nail 30 are arranged in the outer peripheral face of roller shell matrix 10, need pre-at the inner peripheral surface of air-permeable layer 200
Spacing or position.
In imbedding process, lath 20, casting nail 30 and casting sand type can be carried out preheating.Lath 20 is pre-with casting nail 30
Hot temperature is in the range of 200 DEG C～350 DEG C.The preheating temperature of casting sand type is in the range of 200 DEG C～260 DEG C and needs
It is incubated 0.5 hour～1 hour.Lath 20, casting nail 30 can preheat respectively with casting sand type then together with recombinant.Or can
First lath 20 and casting nail 30 preheated, then the lath 20 preheated and casting nail 30 to be combined together with casting sand type
Preheating.First lath 20 and casting nail 30 can also be arranged in casting sand type reserved space or position, then with casting model powder
Type together carries out preheating (together can also preheat core 100 and air-permeable layer 200).In steel alloy melting electric arc furnace right
Carrying out melting for forming the medium carbon alloy steel of roller shell matrix 10, smelting temperature is in the range of 1400 DEG C～1600 DEG C.Then
In casting sand type, pour into the medium carbon alloy steel liquation for forming roller shell matrix 10, cast temperature during casting at 1400 DEG C～
In the range of 1600 DEG C.Hard in the pouring temperature range of 1400 DEG C～1600 DEG C, in the material of lath 20 and casting nail 30
Will not melt mutually, therefore lath 20 and casting nail 30 all can keep its intrinsic shape.But in the material of lath 20 and casting nail 30
A part of base starting material can melt, thus after pouring, the material of lath 20 and casting nail 30 and the medium carbon alloy steel meeting of liquid
Produce metallurgical binding.There is no obvious demarcation line between mold insert and the roller shell matrix of metallurgical binding, bi-material coagulation together,
Its bond strength is significantly larger than traditional solder bond.
It addition, when casting is for forming the medium carbon alloy steel liquation of roller shell matrix 10, before lath 20 and casting nail 30
Can filler alloys molten steel in gap.Steel alloy liquation in these gaps can absorb due to difference during cooled and solidified
The deformation that the shrink/expanded rate of material is different and causes, thus avoid remaining less desirable stress.
After completing casting, the compression roller set obtained is carried out heat treatment, make lath 20 and the quenching state tissue of casting nail 30
For carbide+martensite, hardness is at least HRC54, preferably in the range of HRC54～64, thus completes to extrude roller shell
Manufacture.Above-mentioned heat treatment specifically can include but not limited to quenching, tempering, the means such as quenched, as long as hardness requirement can be reached
?.
Although illustrating this utility model with reference to illustrative embodiments, but it is to be understood that this utility model is not
It is limited to disclosed illustrative embodiments.Such as, the width of each lath row and each casting nail row can be differing from each other, only
Otherwise the attrition crushing that impact is to material.The scope of claims should meet broadest explanation, all of to comprise
These modification, equivalent structure and function.
Claims (3)
1. an extruding roller shell, it includes roller shell matrix and mold insert, it is characterised in that
Described roller shell matrix is bonded to each other by castingin mode with described mold insert, and the intensity of described roller shell matrix is less than described edge
Part, the toughness of described roller shell matrix is higher than described mold insert, and
Described roller shell matrix is tubular, and described mold insert is arranged at the outer peripheral face of described roller shell matrix.
Extruding roller shell the most according to claim 1, it is characterised in that
Multiple laths row and multiple casting that described mold insert is configured to configure in an alternating manner along the circumference of described extruding roller shell are followed closely
Row, wherein,
Each lath arranges and is constituted by a linearly lath,
Each casting nail row are constituted by the multiple casting nails the most linearly formed a line along described extruding roller shell.
Extruding roller shell the most according to claim 2, it is characterised in that
The width that each described lath is listed in the circumference of described extruding roller shell and each described casting nail are listed in described extruding roller shell
Circumference on width identical, and
The external diameter of each described casting nail is respectively less than each described casting nail and is listed in the width in the circumference of described extruding roller shell.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620752820.0U CN205868388U (en) | 2016-07-15 | 2016-07-15 | Extrusion roller shell |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620752820.0U CN205868388U (en) | 2016-07-15 | 2016-07-15 | Extrusion roller shell |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205868388U true CN205868388U (en) | 2017-01-11 |
Family
ID=57696408
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620752820.0U Expired - Fee Related CN205868388U (en) | 2016-07-15 | 2016-07-15 | Extrusion roller shell |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205868388U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106040347A (en) * | 2016-07-15 | 2016-10-26 | 北京奥邦新材料有限公司 | Squeezing roller sleeve and manufacturing method thereof |
| CN111283176A (en) * | 2020-03-16 | 2020-06-16 | 昆明理工大学 | Preparation method of extrusion roller |
| CN113578456A (en) * | 2021-08-04 | 2021-11-02 | 武汉华材表面科技有限公司 | High-density stud roller sleeve of brazed stud row of cast-in sheath and manufacturing method thereof |
| CN114377775A (en) * | 2022-01-19 | 2022-04-22 | 郑州机械研究所有限公司 | Extrusion roller sleeve with high rigidity and strong crack resistance |
| CN115319097A (en) * | 2022-07-25 | 2022-11-11 | 湖北秦鸿新材料股份有限公司 | Preparation method of roller sleeve and roller sleeve |
-
2016
- 2016-07-15 CN CN201620752820.0U patent/CN205868388U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106040347A (en) * | 2016-07-15 | 2016-10-26 | 北京奥邦新材料有限公司 | Squeezing roller sleeve and manufacturing method thereof |
| CN111283176A (en) * | 2020-03-16 | 2020-06-16 | 昆明理工大学 | Preparation method of extrusion roller |
| CN113578456A (en) * | 2021-08-04 | 2021-11-02 | 武汉华材表面科技有限公司 | High-density stud roller sleeve of brazed stud row of cast-in sheath and manufacturing method thereof |
| CN114377775A (en) * | 2022-01-19 | 2022-04-22 | 郑州机械研究所有限公司 | Extrusion roller sleeve with high rigidity and strong crack resistance |
| CN114377775B (en) * | 2022-01-19 | 2024-02-09 | 郑州机械研究所有限公司 | Extrusion roller sleeve with high rigidity and high crack resistance |
| CN115319097A (en) * | 2022-07-25 | 2022-11-11 | 湖北秦鸿新材料股份有限公司 | Preparation method of roller sleeve and roller sleeve |
| CN115319097B (en) * | 2022-07-25 | 2024-07-23 | 湖北秦鸿新材料股份有限公司 | Preparation method of roller sleeve and roller sleeve |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170111 Termination date: 20210715 |