CN205856818U - A kind of towel embroidery machine control device - Google Patents
A kind of towel embroidery machine control device Download PDFInfo
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- CN205856818U CN205856818U CN201620693147.8U CN201620693147U CN205856818U CN 205856818 U CN205856818 U CN 205856818U CN 201620693147 U CN201620693147 U CN 201620693147U CN 205856818 U CN205856818 U CN 205856818U
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- towel
- driver
- master board
- towel embroidery
- axis driver
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Abstract
This utility model belongs to field of industrial automation control, is specifically related to a kind of towel embroidery machine control device.Described device includes: master board；Drive shank and shuttle race synchronization-moving X-axis driver is moved for realizing leading screw；For realizing the Y-axis driver that tension cloth moves；Towel embroidery main axle servo driver；For the towel main shaft photoelectric encoder that master board is encoded；Power supply, for providing electric energy for system；Described master board mainly completes data input and output, processes, resolves, coordinates to control, and is directly connected to towel embroidery main axle servo driver, X-axis driver, Y-axis driver and processes towel embroidery main axle servo driver, X-axis driver, the action of Y-axis driver；Described towel main shaft photoelectric encoder is directly connected to master board.Making embroidery machine running speed and property indices be improved and greatly improve, product efficiency improves 30% than originally, and yield is substantially improved, thus obtains considerable economic benefit for client.
Description
Technical field
This utility model belongs to field of industrial automation control, is specifically related to a kind of towel embroidery machine control device.
Background technology
The stop mechanism for towel machine embroidery speed that existing market is sold is up to 850 turns, and embroidery efficiency client remains a need for improving, because of towel
Embroidery machine mechanical high-speed running gear does not has lubricating structure, and speed is limited in 850 revs/min by the control computer that embroidery machine uses,
Along with the market demand and the Machine Design of embroidery machine manufacturer and the raising of production technology, manufacturer designs and can meet
The component of machine run up, but existing stop mechanism for towel machine computer controller can not meet this demand at the aspect having.
Prior art exists techniques below problem to be needed to solve: stop mechanism for towel machine tabouret drives and substantially uses stepper drive；Towel
Mixing is embroidered type and is used double main shaft, and both plain embroidery main shaft and towel main shaft were the independent main shaft drives of 2 sets and encoder position feedback；
Towel and plain embroidery main shaft are under difference embroidery mode, and computer automatically selects the main shaft that current embroidery uses；Ring shuttle tracking servo drives
Dynamic device only meets present speed requirement；Towel presser feet uses common moment 42 motor independently to drive；Electric-control system is not supported automatically
Fuel loading system controls；Computer controller controlling software design is by machine run maximum speed 850 revs/min design at that time, control
Software processed designs shifting frame control, looper loopers by 850 revs/min the most at a high speed in real time and shank is followed the tracks of, data process.
Utility model content
To this end, technical problem to be solved in the utility model is to overcome in prior art, the embroidery of towel style runs into
When colour changing and the adjacent process of shifting frame, processing speed is slow, the technical bottleneck that production efficiency is low, thus proposes one and meet embroidery quality
Under premise, for the purpose of making improving productivity, meet client and improve production efficiency, create more value and bring economic benefit
Towel embroidery machine control device.
For solving above-mentioned technical problem, of the present utility model disclose a kind of towel embroidery machine control device, described device
Including:
Master board；
Drive shank and shuttle race synchronization-moving X-axis driver is moved for realizing leading screw；
For realizing the Y-axis driver that tension cloth moves；
Towel embroidery main axle servo driver；
For the towel main shaft photoelectric encoder that master board is encoded；
Power supply, for providing electric energy for system；
Wherein, described master board mainly completes data input and output, processes, resolves, coordinates to control, and is directly connected to institute
State towel embroidery main axle servo driver, X-axis driver, Y-axis driver and process described towel embroidery main axle servo driver, X-axis
Driver, the action of Y-axis driver；
Preferably, described towel main shaft photoelectric encoder is directly connected to described master board.
Preferably, during described power supply is also associated with thread-changing motor, hook line motor, trimming motor, lacing thread electromagnet at least
One.
Preferably, described towel embroidery main axle servo driver connects towel embroidery spindle servo electric machine, described towel embroidery master
Axle servomotor is 42 electric motor with large torque.
Preferably, described master board is additionally operable to control main shaft and runs up, and moves the head of described Y-axis driver simultaneously
With the head of described X-axis driver, thus adjust movement locus.
Preferably, described towel embroidery main axle servo driver, X-axis driver and Y-axis driver all connect to have and watch accordingly
Take motor, and drive the described driven by servomotor of control to realize action.
Preferably, described device also includes control box, described control box respectively with described master board and described power supply
Electrical connection.
Preferably, described master board is also associated with trimming proximity switch and hooks line proximity switch.
Preferably, described trimming motor is alternating current generator.
Being more highly preferred to, described master board is also associated with a draw-bar box.
Technique scheme of the present utility model has the advantage that compared to existing technology
Described high speed towel controls device and drives employing servo electricity for embroidery machine in embroidery electric control system controls
Machine drives, and controls software and utilizes servo high-speed performance, improves tabouret driving pulse output frequency and do S curve when tabouret start and stop
Lifting speed, making tabouret move i.e. to can reach quick response again can be steady, makes tabouret produce vibration little and do not have noise, embroidery quality
Height, solves the actual needle tracking of identical stitching under different embroidery speed very well and keeps consistent width, and angstrom pin edge is neat, tatami stricture of vagina
Road is clear, meets trade mark series products and the demand in high-end embroidery market, it is achieved servo-drive tabouret embroidery under 1200 revs/min of speed
Move frame stitching to reach under 850 revs/min of speed the embroidery of stepper drive tabouret and move frame stitching, so by the style of identical for plain embroidery stitching from
850 revs/min of embroidery bring up to 1200 revs/min of embroidery；Towel pressure foot lifting selects special 42 electric motor with large torque, increases and drives output
Power, meets high speed stop mechanism for towel machine pressure foot lifting function needs；Embroidery machine controls software and hardware Spindle control and uses same servo to drive
Dynamic main shaft and encoder position feedback, system is embroidered machine than the mixing of traditional towel and is reduced a set of servo-driver, reduces complete machine
Electric-control system cost；Towel ring shuttle axle increases ring shuttle axle and selects big torque high-speed servo motor and supporting servo-driver, improves
Ring shuttle axle tracking response speed, in the case of being guaranteed in embroidery speed lifting, when ring shuttle axle looper speed meets high speed 1200 revs/min
Tracking velocity requirement to ring shuttle axle during towel embroidery；No matter style embroidery plain embroidery or towel run into colour changing and move frame adjacent
During reason, being designed as original sequentially-operating carrying out action, both frame was moved on colour changing limit in limit, thus shortened embroidery holding time simultaneously；Thorn
Embroider plain embroidery head tapered end in Electrical Control system and use 42 motor tapered ends, the start and stop during style embroidery and the jumping in embroidery
Head can be pinned by pin tapered end at high speeds, reduces the time used by start and stop and bouncing pilotage, and motor tapered end is except improving
Tapered end speed outside tapered end is also greatly enhanced service life, and the detection of plain embroidery head warning bottom line uses light every pulse detection, control
Software processed calculates bottom line detection light every exporting umber of pulse according to current embroidery speed and stitching, according to end inspection light every output arteries and veins
Strokes per minute judges that head, with or without bottom line and upper thread, provides correct detection when making bottom line without embroidering line and upper thread broken string in time, it is to avoid
Tradition embroidery machine is too many without embroidery dropped stitch number during bottom line alarm, the shortcoming mending time-consuming length of embroidering, and mending embroidery time length will impact
Yield to embroidery machine；Described control device coordinates the alternating current generator trimming that embroidery machine electric-control system plain embroidery trimming uses, and makes to cut
Linear velocity is improved, and during trimming, each action control sequential is tightened up, makes complete machine trimming effect more preferable, after decreasing trimming
Off-line number of times；Described control device, according to the accumulative pin number of embroidery speed and embroidery, automatically controls automatic oiling during embroidery
System injects lubricating oil to the component of machine run up, and reduces the abrasion of component of machine, extends and ensure making of machine
Use the life-span；Data during embroidery are processed by described control device, control sequential, shifting frame, burn out detection, towel ring shuttle axle are beaten
The requirement of real-time control such as ring, control software is optimized algorithm process makes control can complete the reality of each action at high speeds
Time control；Man machine interface more in view of operation agility, simplify operation, make swift to operate, easy to learn, easily operate.Comprehensively with
The utilization of upper control technology makes embroidery machine running speed and property indices be improved and greatly improve, and product efficiency ratio is former
Improve 30%, consumer product yield is substantially improved, thus obtains considerable economic benefit for client.
Accompanying drawing explanation
In order to make content of the present utility model be more likely to be clearly understood, it is embodied as below according to of the present utility model
Example also combines accompanying drawing, is described in further detail this utility model, wherein
Fig. 1 is the structural representation of towel embroidery machine control device described in embodiment 1；
Fig. 2 is high speed towel described in embodiment 1 and the structural representation of high speed plain embroidery mixing the embroidering system；
In figure, reference is expressed as: 1-power supply；2-towel main shaft photoelectric encoder；3-draw-bar box；4-master board；5-
Y-axis driver；6-Y axis drive motor；7-X axis drive motor；8-X axle driver；9-towel embroidery spindle drive motor；10-hair
Main axle servo driver embroidered by towel；11-hooks line proximity switch；12-trimming proximity switch；13-control box；14-limit switch Y；15-
Limit switch X；16-colour changing motor；17-hooks line motor；18-trimming motor；19-lacing thread electromagnet.
Detailed description of the invention
Embodiment 1 present embodiment discloses a kind of towel embroidery machine control device, as it is shown in figure 1, described device includes:
Master board 4；
Drive shank and shuttle race synchronization-moving X-axis driver 8 is moved for realizing leading screw；
For realizing the Y-axis driver 5 that tension cloth moves；
Towel embroidery main axle servo driver 10；
For the towel main shaft photoelectric encoder 2 that master board 4 is encoded；
Power supply 1, for providing electric energy for system；
Wherein, described master board 4 mainly completes data input and output, processes, resolves, coordinates to control, and is directly connected to
Towel embroidery main axle servo driver 10, X-axis driver 8, Y-axis driver 5 also process towel embroidery main axle servo driver 10, X-axis
Driver 8, the action of Y-axis driver 5；
Described towel main shaft photoelectric encoder 2 is directly connected to master board 4.
Described towel embroidery main axle servo driver 10 connects has towel embroidery spindle drive motor 9, described towel embroidery main shaft to drive
Galvanic electricity machine 9 is 42 electric motor with large torque.
Described master board 4 is additionally operable to control main shaft and runs up, and moves head and the institute of described Y-axis driver 5 simultaneously
State the head of X-axis driver 8, thus adjust movement locus.
Described towel embroidery main axle servo driver 10, X-axis driver 8 and Y-axis driver 5 drive corresponding towel embroidery respectively
Spindle drive motor 9, X-axis drive motor 7, Y-axis to drive motor 6 to carry out action, and described towel embroidery spindle drive motor 9, X-axis are driven
Galvanic electricity machine 7, Y-axis drive motor 6 to be servomotor.
Described device also includes control box 13, and described control box 13 is electric with described master board 4 and described power supply 1 respectively
Connect.
Described master board 4 is also associated with trimming proximity switch 12 and hooks line proximity switch 11.
Described master board is also associated with a draw-bar box 3.
Embodiment 2 present embodiment discloses a kind of towel embroidery machine control device (as Fig. 2 high speed towel and high speed plain embroidery are mixed
Close embroidery machine computer to control shown in parts composition connection diagram), described device includes:
Master board 4；
Drive shank and shuttle race synchronization-moving X-axis driver 8 is moved for realizing leading screw；
For realizing the Y-axis driver 5 that tension cloth moves；
Towel embroidery main axle servo driver 10；
For the towel main shaft photoelectric encoder 2 that master board 4 is encoded；
Power supply 1, for providing electric energy for system；
Wherein, described master board 4 mainly completes data input and output, processes, resolves, coordinates to control, and is directly connected to
Towel embroidery main axle servo driver 10, X-axis driver 8, Y-axis driver 5 also process towel embroidery main axle servo driver 10, X-axis
Driver 8, the action of Y-axis driver 5；
Described towel main shaft photoelectric encoder 10 is directly connected to master board 4.
Described power supply 1 is also associated with in thread-changing motor 16, hook line motor 17, trimming motor 18, lacing thread electromagnet 19 extremely
Few one.
Described towel embroidery main axle servo driver 10 connects has towel embroidery spindle drive motor 9, described towel embroidery main shaft to drive
Galvanic electricity machine 9 is 42 electric motor with large torque.
Described master board 4 is additionally operable to control main shaft and runs up, and moves head and the institute of described Y-axis driver 5 simultaneously
State the head of X-axis driver 8, thus adjust movement locus.
Described towel embroidery main axle servo driver 10, X-axis driver 8 and Y-axis driver 5 drive corresponding towel embroidery respectively
Spindle drive motor 9, X-axis drive motor 7, Y-axis to drive motor 6 to carry out action, and described towel embroidery spindle drive motor 9, X-axis are driven
Galvanic electricity machine 7, Y-axis drive motor 6 to be servomotor.
Described device also includes control box 13, and described control box 13 is electric with described master board 4 and described power supply 1 respectively
Connect.
Described master board 4 is also associated with trimming proximity switch 12 and hooks line proximity switch 11.
Described trimming motor 18 is alternating current generator.
One it is also associated with for the draw-bar box 3 playing push-and-pull action in described master board.
An a limit switch X 15 and limit switch Y 14 it is also associated with in described master board.
In sum: it is three-phase, Five Phase Step Motor Driver that tradition towel embroidery machine drives, and spindle motor is to watch
Take motor, and computer embroidering machine main shaft, tabouret drive and all use driven by servomotor；
1., when the embroidery of towel style running into colour changing and moves the adjacent process of frame, it is designed as original sequentially-operating carrying out simultaneously
Action, both frame was moved on colour changing limit in limit, thus shortened embroidery holding time；
2. special 42 electric motor with large torque of towel shank presser feet selection of Motor, expanded motor drives electric current, it is achieved towel presser feet
Independent driving controls；
3. stop mechanism for towel machine pressure foot lifting, trimming, loose ends, colour changing action perform at machine shutdown process that these actions are compact to be had
Sequence, reduces to shut down and causes waste of time with slow motion；
4. plain embroidery trimming uses alternating current generator mode, makes trimming actuator and main shaft independently control, and be independent of each other the other side,
Making trimming better, go offline when not easily causing withdrawal of needle, machine shut-down needs artificial threading to slattern the embroidery time；
5. being embodied on Human-computer Interactive Design, operation button design, interface display is humanized, operate more convenient soon
Prompt.
Obviously, above-described embodiment is only for clearly demonstrating example, and not restriction to embodiment.Right
For those of ordinary skill in the field, can also make on the basis of the above description other multi-form change or
Variation.Here without also cannot all of embodiment be given exhaustive.And the obvious change thus extended out or
Change among the protection domain still in this utility model creation.
Claims (9)
1. a towel embroidery machine control device, it is characterised in that described device includes:
Master board；
Drive shank and shuttle race synchronization-moving X-axis driver is moved for realizing leading screw；
For realizing the Y-axis driver that tension cloth moves；
Towel embroidery main axle servo driver；
For the towel main shaft photoelectric encoder that master board is encoded；
Power supply, for providing electric energy for system；
Wherein, described master board mainly completes data input and output, processes, resolves, coordinates to control, and is directly connected to described hair
Towel is embroidered main axle servo driver, X-axis driver, Y-axis driver and processes described towel embroidery main axle servo driver, X-axis driving
Device, the action of Y-axis driver；
Described towel main shaft photoelectric encoder is directly connected to described master board.
2. towel embroidery machine control device as claimed in claim 1, it is characterised in that the described power supply in described device is also connected with
At least one have thread-changing motor, hooking in line motor, trimming motor, lacing thread electromagnet.
3. towel embroidery machine control device as claimed in claim 2, it is characterised in that the described towel embroidery main shaft in described device
It is 42 electric motor with large torque that servo-driver connection has towel embroidery spindle servo electric machine, described towel embroidery spindle servo electric machine.
4. towel embroidery machine control device as claimed in claim 3, it is characterised in that the described master board in described device is also
Run up for controlling main shaft, move head and the head of described X-axis driver of described Y-axis driver simultaneously, thus adjust
Whole movement locus.
5. towel embroidery machine control device as claimed in claim 4, it is characterised in that the described towel embroidery main shaft in described device
Servo-driver, X-axis driver and Y-axis driver all connect corresponding servomotor, and drives the described servomotor of control
Driving realizes action.
6. towel embroidery machine control device as claimed in claim 5, it is characterised in that described device also includes control box, institute
State control box to electrically connect with described master board and described power supply respectively.
7. towel embroidery machine control device as claimed in claim 6, it is characterised in that the described master board in described device is also
Connect and have trimming proximity switch and hook line proximity switch.
8. towel embroidery machine control device as claimed in claim 7, it is characterised in that the described trimming motor in described device is
Alternating current generator.
9. towel embroidery machine control device as claimed in claim 8, it is characterised in that the described master board in described device is also
Connect and have a draw-bar box.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620693147.8U CN205856818U (en) | 2016-07-01 | 2016-07-01 | A kind of towel embroidery machine control device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620693147.8U CN205856818U (en) | 2016-07-01 | 2016-07-01 | A kind of towel embroidery machine control device |
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| Publication Number | Publication Date |
|---|---|
| CN205856818U true CN205856818U (en) | 2017-01-04 |
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ID=57645200
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620693147.8U Active CN205856818U (en) | 2016-07-01 | 2016-07-01 | A kind of towel embroidery machine control device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105937105A (en) * | 2016-07-01 | 2016-09-14 | 深圳市山龙电控有限公司 | Towel embroidery machine control system |
| CN114232234A (en) * | 2021-12-27 | 2022-03-25 | 深圳市山龙智控有限公司 | Full-automatic wiring machine control system and method |
-
2016
- 2016-07-01 CN CN201620693147.8U patent/CN205856818U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105937105A (en) * | 2016-07-01 | 2016-09-14 | 深圳市山龙电控有限公司 | Towel embroidery machine control system |
| CN114232234A (en) * | 2021-12-27 | 2022-03-25 | 深圳市山龙智控有限公司 | Full-automatic wiring machine control system and method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20210701 Address after: 518000 3rd floor, building 8, zhongyuntai science and technology industrial plant, Songbai Road, Shiyan street, Tangtou community, Shiyan street, Bao'an District, Shenzhen City, Guangdong Province Patentee after: SHENZHEN SHANLONG INTELLIGENT CONTROL Co.,Ltd. Address before: 518000 3rd floor, building BC, Gaoxin factory building, Liuxian 1st Road, 67 District, Bao'an District, Shenzhen City, Guangdong Province Patentee before: SHENZHEN SHANLONG COMPUTER CONTROL Co.,Ltd. |
|
| TR01 | Transfer of patent right |