CN205851604U - A kind of disk trimmer - Google Patents
A kind of disk trimmer Download PDFInfo
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- CN205851604U CN205851604U CN201620513299.5U CN201620513299U CN205851604U CN 205851604 U CN205851604 U CN 205851604U CN 201620513299 U CN201620513299 U CN 201620513299U CN 205851604 U CN205851604 U CN 205851604U
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- rotary shaft
- cable hank
- reshaping device
- shaping
- hydraulic cylinder
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Abstract
The utility model discloses a kind of disk trimmer, wherein, trimmer mainly includes rotating mechanism, the first reshaping device, the second reshaping device, the 3rd reshaping device, supporting mechanism, hydraulic-driven module, power module and operating board.Shaping methods includes: put into by cable hank to be repaired in first rotary shaft and the second rotary shaft, makes the dish portion of cable hank be stuck in the first shaping groove;Cable hank is dragged to correct position, rotation motor action by the first hydraulic cylinder action, rotates with cable hank and is adjusted to correct position;With the first reshaping device for repairing mechanical hand, it is combined as fulcrum force with one or more mechanisms in the second reshaping device, the 3rd reshaping device or supporting mechanism, the dish portion of cable hank is carried out Plastic renovation;Repeat above-mentioned two step until cable hank is repaired complete.Simple in construction of the present utility model, method are easy to operate, hydraulic work system is reliable and stable, it is possible to be effectively improved remediation efficiency and can obtain good repairing effect.
Description
Technical field
This utility model relates to disk recovery technique field, particularly relates to a kind of for repairing the circle of disk (such as cable hank)
Dish trimmer.
Background technology
Cable hank be for industrial and mining establishment provide wound wire cable feature drum, be currently widely used for mine, oil field,
In all conglomeraties such as construction, machine-building unit, R&D institution, port and pier, construction of road and bridge.The skeleton of traditional cable dish
It is made up of ferrous materials, respectively inlays some bar shaped planks in the centre of skeleton and two ends and constitute cylinder and the dish portion of cable hank.Electricity
The skeleton of cable dish can reel with ground or hard thing during transport year in year out and use, thus produces in various degree
Distortion and deformation, in order to repair these problems, extend cable hank service life, enterprise usually use manually beat, bending
Method carry out limited, simply repair, cable hank and disc-like workpiece can only simply be repaired work by the method
Make, and there is cost of labor height, repair the shortcomings such as step complexity, time length, efficiency is low, repairing effect is undesirable.Therefore, pass
Disk and the cable hank Plastic renovation technology of system require further improvement and perfect.
Utility model content
The purpose of this utility model is to overcome the deficiencies in the prior art, it is provided that a kind of simple to operation, repair time
The disk trimmer that short, efficiency is high, effective.
The purpose of this utility model is achieved through the following technical solutions:
A kind of disk trimmer, including rotating mechanism, the first reshaping device, the second reshaping device, hydraulic-driven module, electricity
Source module and operating board.
Described power module connect utility grid, by step-down rectifier module for disk trimmer provide suitable voltage and
Electric current.
Use hydraulic power control system in described hydraulic-driven module, mainly include fuel tank, hydraulic pump, conduit under fluid pressure,
And for controlling other hydraulic units of hydraulic pressure and conduit under fluid pressure break-make.Owing to cable hank is iron and steel skeleton, inlaid wood
After plate, overall structure is the firmest, once needs the power repaired very big after deformation, and therefore this utility model uses hydraulic system to make
For the power resources of trimmer, hydraulic system has that volume is little, driving force is big, the stable advantage of hauling speed, therefore this hydraulic pressure
Driving module can provide sufficient driving power for rotating mechanism and reshaping device, also ensure that trimmer works can simultaneously
By property and safety.Described operating board is for controlling the operating of disk trimmer action component.
Wherein, described rotating mechanism includes rotation motor, the first rotary shaft, the second rotary shaft and synchronous sprocket wheel mechanism.Institute
Stating the first rotary shaft and the second rotary shaft is arranged in parallel, the two ends of described first rotary shaft and the second rotary shaft are passed through respectively
Bearing is fixedly installed.One end of described first rotary shaft is connected with transmission motor, and the other end passes through synchronous sprocket wheel mechanism and second
Rotary shaft connects.Described transmission motor drives the first rotary shaft to rotate, and the first rotary shaft passes through synchronous sprocket wheel mechanism with second
Rotary shaft synchronizes and rotating in same direction.After cable hank to be repaired is placed in the first rotary shaft and the second rotary shaft, first
Rotary shaft can rotate with the synchronization rotating in same direction of the second rotary shaft together with cable hank, and operator can side by operating board
Just it is transferred to suitably repair by the place deformed on cable hank and repairs on position.
Wherein, described first reshaping device includes the first hydraulic cylinder and the first shaping groove.Described first shaping groove is set to recessed
Groove shape, is arranged on the piston rod end of the first hydraulic cylinder, for blocking the edge in cable hank dish portion.Described first hydraulic cylinder is solid
Surely it is arranged between the first rotary shaft and the second rotary shaft, rotates first for driving the first shaping groove to haul cable hank dish portion
Move on axle and the second rotary shaft.Described first reshaping device has two effects, and first cable hank to be repaired is placed on first
After in rotary shaft and the second rotary shaft, drag to cable hank suitably repair position, save the artificial step dragged, shorten
Adjust the time that position is spent;Its two be repair time serve as mechanical hand, be pulled along in the stroke of the first hydraulic cylinder or to
Pusher moves the edge, dish portion of cable hank so that it is produces the deformation contrary with deformation direction, after thrust or pulling force are cancelled, makes cable
The local reinstatement of dish deformation.
Wherein, described second reshaping device includes the second hydraulic cylinder, bottom elevation frame, longitudinal crane and the second shaping
Bar.Described second shaping bar one end is arranged on bottom elevation frame, and the other end is provided with the second shaping groove, and outwards stretchs out and block
The edge, dish portion of cable hank, after blocking, this second shaping groove repair time as fulcrum force.The middle part of described bottom elevation frame
Hinged with longitudinal crane, hinged place for tilting fulcrum, hinged after one end of bottom elevation frame can adjust under external force
The height of the whole other end, its operation principle is such as seesaw.Described second hydraulic cylinder one end is connected with longitudinal crane, the other end
It is connected with one end of bottom elevation frame, by driving one end of bottom elevation frame, allows the second shaping bar of the other end around tilting
Fulcrum is upturned, and makes the edge, dish portion of the second shaping groove clamping cable hank.Described second shaping bar lays respectively at after opening
The left and right sides of one reshaping device, carries out clamping to the edge, dish portion of cable hank, when repairing as fulcrum force.
Described hydraulic-driven module is connected with rotation motor, the first hydraulic cylinder, the second hydraulic cylinder respectively by conduit under fluid pressure,
Hydraulic power is provided for it.
Wherein, described disk trimmer also includes that the 3rd reshaping device, described 3rd reshaping device include the 3rd hydraulic cylinder
With the 3rd shaping bar.Described 3rd shaping bar one end is hinged with longitudinal crane, and hinged place is rotating fulcrum, and the other end is provided with
Fixation hook, is used for catching on or withstanding cable hank.One end of described 3rd hydraulic cylinder is connected with longitudinal crane, the other end and the 3rd
Shaping bar connects, and drives the other end of the 3rd shaping bar to swing up and down around rotating fulcrum, for adjusting the position of fixation hook, makes
As fulcrum force when first reshaping device is repaired.
Wherein, described disk trimmer also includes that supporting mechanism, described supporting mechanism include movable support frame and support bar.
One end of described movable support frame is hinged between the first rotary shaft and the second rotary shaft, and the other end can rotate around this end;Described
One end of support bar is hinged with movable support frame, and the other end extends obliquely, is used for supporting and fixing movable support frame, in shaping
As back support during reparation.This supporting mechanism is mainly used in the reparation of disc-like workpiece, due to the contact surface of disk Yu ground
Long-pending little, can be toward under leaning to one side when being placed in the first rotary shaft and the second rotary shaft, it is therefore desirable to supporting mechanism is as back
Supporting, when repairing, the axial location of fixed disc class workpiece, simultaneously as fulcrum force, promotes repair to be smoothed out.
As preferred version of the present utility model, described synchronous sprocket wheel mechanism includes be arranged in the first rotary shaft first
Sprocket wheel, the second sprocket wheel being arranged in the second rotary shaft and synchronization chain.Described synchronization chain connect respectively the first sprocket wheel and
Second sprocket wheel, makes the first rotary shaft and the second rotary shaft synchronize and rotating in same direction.This synchronous sprocket wheel mechanism structure is simple, operation letter
Just, very convenient to adjusting the position needing to repair.
As preferred version of the present utility model, described second shaping bar is set to two, is flared out in splayed, uses
Edge in fixing cable hank.Described second shaping groove is protruding and the second projection by first protruding, the second projection and first
Between depression constitute, described first protruding and the second projection is fixed on the second shaping bar.During reparation, the first reshaping device is by electricity
Cable dish drags to correct position, then the second reshaping device action, allows shaping bar tilt proper height, makes the second shaping groove
Recess blocks the edge, dish portion of cable hank, and the position of fixing cable hank, last first reshaping device hauls or pushes cable hank
A part of edge so that it is deformation reparation.
Further, the size according to cable hank is different, and the second shaping bar needs the angle opened the most different, therefore this reality
It is hinged with bottom elevation frame with novel the second provided shaping bar, makes the adjustable angle that the second shaping bar opens.Described
Two reshaping devices also include being equipped with hole, location on adjusting rod, described adjusting rod and the second shaping bar, wherein on the second shaping bar
Hole, location arrange one, the hole, location on adjusting rod is set to several, and spaced setting.During use, by described regulation
Bridge, on the second shaping bar, inserts the screws into hole, location and tightens, making the relative position between adjusting rod and the second shaping bar
Fixing, angle adjustment work can be completed, operate the most very convenient.
As preferred version of the present utility model, described fixation hook is set to the 3rd protruding, and described 3rd projection is arranged on the
Three shaping bar ends.This fixation hook has two effects, and the first catches on the frame center in cable hank dish portion, as fulcrum force,
The thrust coordinating the first reshaping device to push out, make the part edge in cable hank dish portion to the deformation of cable hank center, thus
Repair the defect that cable hank outwards deforms;It two is the skeleton withstanding cable hank dish portion, as fulcrum force, coordinates the first shaping
The pulling force effect that mechanism is inside, makes the part edge in cable hank dish portion think the outer deformation of cable hank, thus repairs the inside shape of cable hank
The defect become.This smart structural design, easy to use, can use as front support or back support according to practical situation,
And occupation mode is flexible and changeable, the second reshaping device and supporting mechanism is coordinated can complicated deformation defect to be repaired,
Reduce the difficulty of reparation, drastically increase the efficiency of reparation.
The invention also discloses a kind of shaping methods based on disk trimmer, comprise the steps:
(1) cable hank to be repaired is put in the first rotary shaft and the second rotary shaft, make the dish portion of cable hank be stuck in first
In shaping groove.
Cable hank is dragged to suitable position by (2) first hydraulic cylinder actions.Rotation motor action, the first rotary shaft and
Two rotary shafts rotate together with cable hank and make the place of deformation on cable hank rotate to suitable position.
(3) with the first reshaping device for repairing mechanical hand, with in the second reshaping device, the 3rd reshaping device or supporting mechanism
One or more mechanisms be combined as fulcrum force, the dish portion of cable hank is carried out Plastic renovation.
(4) step (2) and step (3) are repeated until cable hank is repaired complete.
Trimmer provided by the utility model is that the iron and steel skeleton to disc-like workpiece, especially cable hank deforms
Repair, concrete work process and principle are as follows: first, operator cable hank to be repaired is placed on the first rotary shaft and
In second rotary shaft, the edge card in cable hank dish portion is located in the first shaping groove;Then, the first hydraulic cylinder action, drive first
Shaping groove cable hank in tow moves in the first rotary shaft and the second rotary shaft, until moving to suitable position;Then, second
Hydraulic cylinder action, adjusts the height of the second shaping club head, makes the second shaping groove that edge, cable hank dish portion is blocked location;?
After, the first hydraulic cylinder action, inside cable hank or move in outside to make the first shaping groove push or haul edge, cable hank dish portion,
Thus producing a certain amount of deformation, deformation direction is in opposite direction with deformation defect, finally makes cable hank dish portion skeleton in thrust
Or recover former state after pulling force disappearance, complete simple repair.When running into deformed shape and being more complicated, can be by the 3rd
Reshaping device is as new fulcrum force, or combines the second reshaping device and the 3rd reshaping device enters simultaneously as fulcrum force
Row repair.When needing to repair the disc-like workpiece that can not independently erect, position can be realized by supporting mechanism
That puts is fixing.Simple in construction of the present utility model, operational approach are convenient and swift, hydraulic work system is reliable and stable, it is possible to effectively
Reduce cost of labor, save and repair required time, raising remediation efficiency and good repairing effect can be obtained.
Compared with prior art, this utility model also has the advantage that
(1) this utility model both can repair the workpiece of cable hank class, it is also possible to repairs the workpiece of disc-like, repairs disk
Need during the workpiece of class to position by supporting mechanism, simple to operate, easy to use.
(2) this utility model uses hydraulic system as driving, and output torque is big, operate steadily, noise is little, is greatly improved
The reliability of trimmer and safety.
(3) this utility model uses the mechanical hands such as the first reshaping device, the second reshaping device, the 3rd reshaping device to repair
Return to work work, it is to avoid workman directly contacts cable hank, hence it is evident that reduce probability security incident occur, the person of effective guarantee workman
Safety.
(4) this utility model is based on the first reshaping device, it is possible to the second reshaping device of freely arranging in pairs or groups, the 3rd trimmer
Structure and supporting mechanism realize the repair of complex deformation shape, drastically increase remediation efficiency, and acquisition is well repaiied
Multiple effect.
Accompanying drawing explanation
Fig. 1 is the structural representation of trimmer provided by the utility model.
Fig. 2 is the top view of trimmer provided by the utility model.
Fig. 3 is the schematic diagram that cable hank repaired by trimmer provided by the utility model.
Fig. 4 is the schematic diagram of the disc-like workpiece that trimmer reparation provided by the utility model deforms to the right.
Fig. 5 is the schematic diagram of the disc-like workpiece that trimmer reparation provided by the utility model deforms to the left.
Label declaration in above-mentioned accompanying drawing: 110-rotation motor, 120-the first rotary shaft, 130-the second rotary shaft, 140-
Synchronous sprocket wheel mechanism, 141-the first sprocket wheel, 142-the second sprocket wheel, 143-synchronization chain, 210-the first hydraulic cylinder, 220-first is whole
Shape groove, 310-the second hydraulic cylinder;320-bottom elevation frame, 330-vertical lifting frame, 340-the second shaping bar, 351-first is convex
Rising, 352-second is protruding, 360-adjusting rod, 410-the 3rd hydraulic cylinder, 420-the 3rd shaping bar, 430-fixation hook, and 510-is movable
Bracing frame, 520-support bar, 600-hydraulic-driven module, 700-power module.
Detailed description of the invention
For making the purpose of this utility model, technical scheme and advantage clearer, clear and definite, develop simultaneously enforcement referring to the drawings
The utility model is described in further detail for example.
Embodiment 1:
As shown in Figure 1, Figure 2 and Figure 3, the utility model discloses a kind of disk trimmer, mainly include rotating mechanism, the
One reshaping device, the second reshaping device, the 3rd reshaping device, supporting mechanism, hydraulic-driven module 600, power module 700, with
And operating board.The building block of said mechanism is specific as follows:
Described rotating mechanism includes rotation motor the 110, first rotary shaft the 120, second rotary shaft 130 and synchronous sprocket wheel mechanism
140.Described first rotary shaft and the second rotary shaft are arranged in parallel, and the two ends of described first rotary shaft and the second rotary shaft are divided
It is not fixedly installed by bearing.One end of described first rotary shaft is connected with transmission motor, and the other end passes through synchronous sprocket wheel mechanism
140 are connected with the second rotary shaft.Described transmission motor drives the first rotary shaft to rotate, and the first rotary shaft passes through synchronous sprocket wheel mechanism
140 synchronize and rotating in same direction with the second rotary shaft.Rotate when cable hank to be repaired is placed on the first rotary shaft and second
After on axle, the first rotary shaft can rotate with the synchronization rotating in same direction of the second rotary shaft together with cable hank, and operator pass through
The place deformed on cable hank can be transferred to suitably repair and be repaired on position by operating board easily.
Described first reshaping device includes the first hydraulic cylinder 210 and the first shaping groove 220.Described first shaping groove 220 sets
For groove shapes, it is arranged on the piston rod end of the first hydraulic cylinder 210, for blocking the edge in cable hank dish portion.Described first
Hydraulic cylinder 210 is fixedly installed between the first rotary shaft and the second rotary shaft, for driving the first shaping groove 220 to haul cable hank
Dish portion moves in the first rotary shaft 120 and the second rotary shaft 130.Described first reshaping device has two effects, and the first is treated
After reparation cable hank is placed in the first rotary shaft and the second rotary shaft, drag to cable hank suitably repair position, save
The artificial step dragged, shortens and adjusts the time that position is spent;Its two be repair time serve as mechanical hand, at the first hydraulic cylinder
It is pulled along or promotes backward the edge, dish portion of cable hank in the stroke of 210 so that it is produce the deformation contrary with deformation direction, when
After thrust or pulling force are cancelled, make the local reinstatement that cable hank deforms.
Described second reshaping device includes that the second hydraulic cylinder 310, bottom elevation frame 320, longitudinal crane 330 and second are whole
Shape bar 340.Described second shaping bar 340 one end is arranged on bottom elevation frame 320, and the other end is provided with the second shaping groove, and
Outwards stretch out the edge, dish portion blocking cable hank, after blocking, this second shaping groove repair time as fulcrum force.Described bottom
The middle part of crane 320 is hinged with longitudinal crane 330, hinged place for tilting fulcrum, hinged after bottom elevation frame 320 one
End can adjust the height of the other end under external force, and its operation principle is such as seesaw.Described second hydraulic cylinder 310 one end
Being connected with longitudinal crane 330, the other end is connected with one end of bottom elevation frame 320, by driving the one of bottom elevation frame 320
End, allows the second shaping bar 340 of the other end be upturned around tilting fulcrum, makes the limit, dish portion of the second shaping groove clamping cable hank
Edge.Described second shaping bar 340 lays respectively at the left and right sides of the first reshaping device after opening, enter the edge, dish portion of cable hank
Row clamping, when repairing as fulcrum force.
Described 3rd reshaping device includes the 3rd hydraulic cylinder 410 and the 3rd shaping bar 420.Described 3rd shaping bar 420 1
Holding hinged with longitudinal crane 330, hinged place is rotating fulcrum, and the other end is provided with fixation hook 430, is used for catching on or withstanding electricity
Cable dish.One end of described 3rd hydraulic cylinder 410 is connected with longitudinal crane 330, and another is connected with the 3rd shaping bar 420, drives
The other end of the 3rd shaping bar 420 swings up and down around rotating fulcrum, for adjusting the position of fixation hook 430, makes the first shaping
As fulcrum force when mechanism repairs.
Described supporting mechanism includes movable support frame 510 and support bar 520.One end of described movable support frame 510 is hinged
Between the first rotary shaft and the second rotary shaft, the other end can rotate around this end;One end of described support bar 520 and movable supporting
Frame 510 is hinged, and the other end extends obliquely, is used for supporting and fix movable support frame 510, props up as back when Plastic renovation
Support.This supporting mechanism is mainly used in the reparation of disc-like workpiece, owing to disk is little with the contact area on ground, is placed on first turn
Can be toward under predominate time on moving axis and the second rotary shaft, it is therefore desirable to supporting mechanism, as the support at back, is fixed when reparation
The axial location of disc-like workpiece, simultaneously as fulcrum force, promotes repair to be smoothed out.
Described power module 700 connects utility grid, provides suitably electricity by step-down rectifier module for disk trimmer
Pressure and electric current.
Use hydraulic power control system in described hydraulic-driven module 600, by conduit under fluid pressure respectively with rotation motor
110, first hydraulic cylinder the 210, second hydraulic cylinder 310 connects, and provides hydraulic power for it.Hydraulic-driven module 600 mainly includes
Fuel tank, hydraulic pump, conduit under fluid pressure and for controlling other hydraulic units of hydraulic pressure and conduit under fluid pressure break-make.Due to electricity
Cable dish is iron and steel skeleton, and after inlaying plank, overall structure is the firmest, once needs the power repaired very big after deformation, therefore this reality
By novel employing hydraulic system as the power resources of trimmer, hydraulic system has that volume is little, driving force is big, hauling speed is flat
Steady advantage, therefore this hydraulic-driven module 600 can provide the driving power of abundance for rotating mechanism and reshaping device, simultaneously
Also ensure that reliability and safety that trimmer works.Described operating board is for controlling the fortune of disk trimmer action component
Turn.
As preferred version of the present utility model, described synchronous sprocket wheel mechanism 140 includes being arranged in the first rotary shaft
First sprocket wheel 141, the second sprocket wheel 142 being arranged in the second rotary shaft and synchronization chain 143.Described synchronization chain 143 points
Do not connect the first sprocket wheel 141 and the second sprocket wheel 142, make the first rotary shaft and the second rotary shaft synchronize and rotating in same direction.This synchronization
Chain-wheel mechanism 140 simple in construction, easy and simple to handle, to adjusting, the position needing to repair is very convenient.
As preferred version of the present utility model, described second shaping bar 340 is set to two, and in splayed, ground is outwards opened
Open, for fixing the edge of cable hank.Described second shaping groove is protruding by first projection the 351, second projection 352 and first
351 and second depressions between projection 352 are constituted, and the described first protruding 351 and second projection 352 is fixed on the second shaping bar
On 340.During reparation, cable hank is dragged to correct position by the first reshaping device, then the second reshaping device action, allows shaping bar
Tilt proper height, make the recess of the second shaping groove block the edge, dish portion of cable hank, the position of fixing cable hank, finally
First reshaping device hauls or pushes a part of edge of cable hank so that it is deformation reparation.
Further, the size according to cable hank is different, and the second shaping bar 340 needs the angle opened the most different, therefore
Second shaping bar 340 provided by the utility model is hinged with bottom elevation frame 320, makes the angle that the second shaping bar 340 opens
Spend adjustable.Described second reshaping device also includes adjusting rod 360, and it is fixed that described adjusting rod 360 and the second shaping bar 340 are equipped with
Hole, position, wherein the hole, location on the second shaping bar 340 arranges one, and the hole, location on adjusting rod 360 is set to several, and mutually
Interval is arranged.During use, by described adjusting rod 360 frame on the second shaping bar 340, insert the screws into hole, location and tighten, making
Relative position between adjusting rod 360 and the second shaping bar 340 is fixed, and can complete angle adjustment work, operates also ten
It is convenient to divide.
As preferred version of the present utility model, described fixation hook 430 is set to the 3rd projection, and described 3rd projection is arranged on
3rd shaping bar 420 end.This fixation hook 430 has two effects, and the first catches on the frame center in cable hank dish portion, as being subject to
Power fulcrum, the thrust coordinating the first reshaping device to push out, the part edge making cable hank dish portion is heart-shaped in cable hank
Become, thus repair the defect that cable hank outwards deforms;It two is the skeleton withstanding cable hank dish portion, as fulcrum force, coordinates
The pulling force effect that first reshaping device is inside, makes the part edge in cable hank dish portion think the outer deformation of cable hank, thus repairs cable
The defect of the inside deformation of dish.This smart structural design, easy to use, can be according to practical situation as front support or back support
Use, and occupation mode is flexible and changeable, coordinate the second reshaping device and supporting mechanism can complicated deformation defect be entered
Row is repaired, and reduces the difficulty of reparation, drastically increases the efficiency of reparation.
The invention also discloses a kind of shaping methods based on disk trimmer, comprise the steps:
(1) cable hank to be repaired is put in the first rotary shaft and the second rotary shaft, make the dish portion of cable hank be stuck in first
In shaping groove 220.
Cable hank is dragged to suitable position by (2) first hydraulic cylinder 210 actions.Rotation motor 110 action, first rotates
Axle 120 and the second rotary shaft 130 are with rotating together with cable hank and making the place of deformation on cable hank rotate to suitable position.
(3) with the first reshaping device for repairing mechanical hand, with in the second reshaping device, the 3rd reshaping device or supporting mechanism
One or more mechanisms be combined as fulcrum force, the dish portion of cable hank is carried out Plastic renovation.Wherein, the group of said mechanism
Conjunction includes:
The combination that cable hank is repaired: the first reshaping device and the combination of the second reshaping device;First reshaping device and
The combination of three reshaping devices;First reshaping device and the second reshaping device, the combination of the 3rd reshaping device.
As shown in Figure 4 and Figure 5, the combination to the disc-like workpiece reparation that can not independently erect includes: the first shaping
Mechanism and the second reshaping device, the combination of supporting mechanism;First reshaping device and the 3rd reshaping device, the combination of supporting mechanism;
First reshaping device and the second reshaping device, the 3rd reshaping device, the combination of supporting mechanism.
(4) step (2) and step (3) are repeated until cable hank is repaired complete.
Trimmer provided by the utility model is that the iron and steel skeleton to disc-like workpiece, especially cable hank deforms
Repair, concrete work process and principle are as follows: first, operator cable hank to be repaired is placed on the first rotary shaft and
In second rotary shaft, the edge card in cable hank dish portion is located in the first shaping groove 220;Then, the first hydraulic cylinder 210 action, drive
Dynamic first shaping groove 220 cable hank in tow moves in the first rotary shaft and the second rotary shaft, until moving to suitable position;
Then, the second hydraulic cylinder 310 action, adjust the height of the second shaping bar 340 head, make the second shaping groove by limit, cable hank dish portion
Edge blocks location;Finally, the first hydraulic cylinder 210 action, make the first shaping groove 220 push or haul edge, cable hank dish portion to electricity
Moving in inside cable dish or outside, thus produces a certain amount of deformation, and deformation direction is in opposite direction with deformation defect, finally makes electricity
Cable dish dish portion skeleton recovers former state after thrust or pulling force disappear, and completes simple repair.Compare when running into deformed shape
Time complicated, by the 3rd reshaping device as new fulcrum force, or the second reshaping device and the 3rd reshaping device can be combined
Repair is carried out simultaneously as fulcrum force.When needing to repair the disc-like workpiece that can not independently erect, permissible
The fixing of position is realized by supporting mechanism.Simple in construction of the present utility model, operational approach are convenient and swift, hydraulic system work
Make reliable and stable, it is possible to effectively reduce cost of labor, save and repair required time, improve remediation efficiency obtaining and well repair
Multiple effect.
Above-described embodiment is this utility model preferably embodiment, but embodiment of the present utility model is not by above-mentioned
The restriction of embodiment, other any without departing from the change made under spirit of the present utility model and principle, modify, replace
In generation, combine, simplify, all should be the substitute mode of equivalence, within being included in protection domain of the present utility model.
Claims (7)
1. a disk trimmer, it is characterised in that include that rotating mechanism, the first reshaping device, the second reshaping device, hydraulic pressure drive
Dynamic model block, power module and operating board;Described power module provides suitable voltage for disk trimmer, and described hydraulic pressure drives
Dynamic model block provides for rotating mechanism and reshaping device and drives power, and described operating board is for controlling disk trimmer action component
Operating;
Described rotating mechanism includes rotation motor, the first rotary shaft, the second rotary shaft and synchronous sprocket wheel mechanism;Described first rotates
Axle and the second rotary shaft are arranged in parallel, and the two ends of described first rotary shaft and the second rotary shaft set by bearing is fixing respectively
Put;One end of described first rotary shaft is connected with transmission motor, and the other end is connected with the second rotary shaft by synchronous sprocket wheel mechanism;
Described transmission motor drives the first rotary shaft and the second rotary shaft to synchronize rotating in same direction, is used for rotating cable hank to correct position;
Described first reshaping device includes the first hydraulic cylinder and the first shaping groove;Described first shaping groove is set to groove shapes, if
Put the piston rod end at the first hydraulic cylinder, for blocking the edge in cable hank dish portion;Described first hydraulic cylinder is fixedly installed on
Between first rotary shaft and the second rotary shaft, for driving the first shaping groove to haul cable hank dish portion in the first rotary shaft and second
Move in rotary shaft;
Described second reshaping device includes the second hydraulic cylinder, bottom elevation frame, longitudinal crane and the second shaping bar;Described second
Shaping bar one end is arranged on bottom elevation frame, and the other end is provided with the second shaping groove, and outwards stretchs out the dish blocking cable hank
Edge, portion;The middle part of described bottom elevation frame is hinged with longitudinal crane, and described second hydraulic cylinder one end is with longitudinal crane even
Connecing, the other end is connected with one end of bottom elevation frame, drives the second shaping bar on bottom elevation frame to be upturned clamping cable
Dish;
Described hydraulic-driven module is connected with rotation motor, the first hydraulic cylinder, the second hydraulic cylinder, for it respectively by conduit under fluid pressure
Hydraulic power is provided.
Disk trimmer the most according to claim 1, it is characterised in that described disk trimmer also includes the 3rd trimmer
Structure, described 3rd reshaping device includes the 3rd hydraulic cylinder and the 3rd shaping bar;Described 3rd shaping bar one end and longitudinal crane
Hinged, the other end is provided with fixation hook, is used for catching on or withstanding cable hank;One end of described 3rd hydraulic cylinder and longitudinal crane
Connecting, the other end and the 3rd shaping bar connect, and drive the 3rd shaping bar to swing up and down, adjust the position of fixation hook.
Disk trimmer the most according to claim 1, it is characterised in that described disk trimmer also includes supporting mechanism,
Described supporting mechanism includes movable support frame and support bar;One end of described movable support frame is hinged on the first rotary shaft and second
Between rotary shaft, the other end can rotate around one end of travel(l)ing rest;One end of described support bar is hinged with movable support frame, another
End extends obliquely, is used for supporting and fixing movable support frame.
Disk trimmer the most according to claim 1, it is characterised in that described synchronous sprocket wheel mechanism includes being arranged on first
The first sprocket wheel in rotary shaft, the second sprocket wheel being arranged in the second rotary shaft and synchronization chain;Described synchronization chain is respectively
Connect the first sprocket wheel and the second sprocket wheel, make the first rotary shaft and the second rotary shaft synchronize rotating in same direction.
Disk trimmer the most according to claim 1, it is characterised in that described second shaping bar is set to two, outwards opens
Open;Described second shaping groove is made up of the depression between first protruding, the second projection and the first projection and the second projection, institute
State the first projection and the second projection is fixed on the second shaping bar.
Disk trimmer the most according to claim 1, it is characterised in that described second shaping bar is hinged with bottom elevation frame
Connect, make the adjustable angle that the second shaping bar opens;Described second reshaping device also includes adjusting rod, described adjusting rod and second whole
Hole, location it is equipped with on shape bar;Described regulation bridge, on the second shaping bar, inserts the screws into hole, location by adjusting rod and second
Shaping bar is fixed.
Disk trimmer the most according to claim 2, it is characterised in that described fixation hook is set to the 3rd protruding, described the
Three projections are arranged on the 3rd shaping bar end.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201620513299.5U CN205851604U (en) | 2016-05-30 | 2016-05-30 | A kind of disk trimmer |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201620513299.5U CN205851604U (en) | 2016-05-30 | 2016-05-30 | A kind of disk trimmer |
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Publication Number | Publication Date |
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CN205851604U true CN205851604U (en) | 2017-01-04 |
Family
ID=57638528
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CN201620513299.5U Withdrawn - After Issue CN205851604U (en) | 2016-05-30 | 2016-05-30 | A kind of disk trimmer |
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CN (1) | CN205851604U (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105945095A (en) * | 2016-05-30 | 2016-09-21 | 广州市正坚包装材料科技有限公司 | Disc shaping machine and shaping method thereof |
-
2016
- 2016-05-30 CN CN201620513299.5U patent/CN205851604U/en not_active Withdrawn - After Issue
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105945095A (en) * | 2016-05-30 | 2016-09-21 | 广州市正坚包装材料科技有限公司 | Disc shaping machine and shaping method thereof |
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Granted publication date: 20170104 Effective date of abandoning: 20171003 |