CN205844868U - A kind of injection machine data acquisition platform - Google Patents
A kind of injection machine data acquisition platform Download PDFInfo
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- CN205844868U CN205844868U CN201620484937.5U CN201620484937U CN205844868U CN 205844868 U CN205844868 U CN 205844868U CN 201620484937 U CN201620484937 U CN 201620484937U CN 205844868 U CN205844868 U CN 205844868U
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- 238000002347 injection Methods 0.000 title claims abstract description 53
- 239000007924 injection Substances 0.000 title claims abstract description 53
- 238000004519 manufacturing process Methods 0.000 claims abstract description 31
- 238000004891 communication Methods 0.000 claims abstract description 18
- 229920003023 plastic Polymers 0.000 claims abstract description 14
- 239000004033 plastic Substances 0.000 claims abstract description 14
- 238000001746 injection moulding Methods 0.000 claims abstract description 12
- 230000005540 biological transmission Effects 0.000 claims description 14
- 230000002452 interceptive effect Effects 0.000 claims description 4
- 238000012544 monitoring process Methods 0.000 claims description 3
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims 2
- 238000013386 optimize process Methods 0.000 abstract 1
- 238000005265 energy consumption Methods 0.000 description 11
- 238000005516 engineering process Methods 0.000 description 9
- 238000000034 method Methods 0.000 description 5
- 239000000047 product Substances 0.000 description 4
- 238000004458 analytical method Methods 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000009472 formulation Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009924 canning Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000006855 networking Effects 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Landscapes
- Injection Moulding Of Plastics Or The Like (AREA)
- General Factory Administration (AREA)
Abstract
nullThe utility model discloses a kind of injection machine data acquisition platform，Including host computer、Industrial PC and controller of plastic injection molding，Industrial PC is connected with controller of plastic injection molding by Ethernet，Controller of plastic injection molding connects production scene injection machine，Industrial PC connects host computer by ethernet communication protocol module，Upper computer software can be by the critical data of ethernet communication agreement Real-time Collection injection machine，And store on Host Computer Software Platform、Analyze and show，This utility model structural principle is simple、Easy to operate，Can Real-time Collection injection machine duty and production task information，The status information of injection machine can be obtained in real time，For in time、Accurately formulate and adjust production task，Reasonable arrangement machine provides decision-making foundation，Optimize process for producing task，Improve the Digit Control Machine Tool effective time，And then improve the utilization rate of Digit Control Machine Tool.
Description
Technical field
This utility model relates to data acquisition technology field, is specially a kind of injection machine data acquisition platform.
Background technology
For the injection mo(u)lding enterprise of 80% in China's Plastics Industry, under economic " new normality " background, it is molded into
Type has been no longer limited to traditional manufacturing process, is no matter modelling or control technology all will be run in following 10 years
Cover the upgrading of formula.The injection machine of information networking comprehensive, full-automatic, complete, by leading market, remotely controls and information reads
Again injection industry is advanced to intelligent production.No matter molding machine manufacturing enterprise or be molded manufacturing enterprise, Mirae Corp.'s structure, energy
Source structure adjusts and will gradually develop and deepen, and following trend merits attention: A, complete injection molding design and manufacturing technology: mould sets
Meter is with manufacturing technology level is higher, with short production cycle, service life is long；B, fully electric injection machine: middle-size and small-size equipment will progressively
Replaced by fully electric injection machine；C, ultra-large type top grade injection machine: large-scale, the huge injection machine of ultra-large type, even more than 120MN
China's ultra-large type injection machine will be made up blank；D, Miniature precision, ultraprecise injection machine: precision reaches 0.02-0.05mm, is very less than
The ultraprecise injection machine of 0.001mm will promote moulding；E, complete machine Automated condtrol: utilize sensor measurement techniques, accurate biography
The various news such as dynamic assembly control the application of device, especially microcomputer, can realize centralized management and Unmanned operation；F、
Machine energy-saving, noise reduction technology: the device such as hydraulic servo energy conserving system of low energy consumption height response will be applied in injection machine by more,
Take into account system noise reduction technology simultaneously, promote overall performance.
As a kind of important plastics forming machinery, injection machine in light industry industry in occupation of consequence,
Its product has a wide range of applications in every field.The quality of plastic is closely related with the various performance parameters of machine.For
Improve product quality, improve machine construction, it is necessary to accurately obtain the various performance parameters of machine.Currently mainly pass through manual type
Being acquired its performance parameter, data precision is the highest, and mode of operation is complicated.Use computer that performance parameter is adopted in real time
Collection can improve the data precision of collection, can simplify again mode of operation, and the most intactly can feed back to gathering data result
Designer analyzes, and drastically increases the work efficiency of designer.
Injection machine factory equipment component is the most all the isolated island of information at present, and the comprehensive data not yet realizing full plant is adopted
Collection, it is impossible to find the bottleneck problem in production management in time, optimize production procedure.Owing to factory also existing different manufacturers, no
The equipment of same time buying, not only directly there is energy consumption difference in distinct device, even same equipment, due to different teams and groups
Operator, or different parameter sets, and also has the larger difference of energy consumption, so in the interconnection of package plant and energy consumption
Management aspect there is also the biggest room for promotion.Injection machine data acquisition platform be factory set up one comprehensive, real-time, first
Device data (PDA) system entered, the software and hardware advanced by application and network technology, record shop equipment accurately and rapidly
Relevant real time data, " the wisdom factory " of realize lean production for enterprise, improving efficiency realization of new generation sets up sturdy number
According to basis.
Utility model content
The purpose of this utility model is to provide a kind of injection machine data acquisition platform, to solve to carry in above-mentioned background technology
The problem gone out.
For achieving the above object, this utility model following technical scheme of offer: a kind of injection machine data acquisition platform, including
Host computer, Industrial PC and controller of plastic injection molding, described Industrial PC is connected with controller of plastic injection molding by Ethernet, described injection
Machine controller connects production scene injection machine, and described Industrial PC connects host computer by ethernet communication protocol module, described on
Position machine is provided with HMI interactive interface；Described ethernet communication protocol module includes crosspoint, microprocessor, memory element, letter
Number receiving unit, wireless transmission unit, interface unit and wireless data transceiving unit, described microprocessor connects with signal respectively
Receive unit, memory element two-way communication connects, and described signal receiving unit connects wireless transmission unit, sets in described crosspoint
Have exchange chip and management port, described crosspoint to connect microprocessor and wireless transmission unit respectively, described in be wirelessly transferred
Unit connects interface unit, and described interface unit includes RJ45 interface, and is connected with management port in crosspoint, described interface
Unit connects wireless data transceiving unit, and described signal receiving unit is connected with interface unit two-way communication；Described it is wirelessly transferred
Unit includes 4G unit and wireless WIFI unit；Described Industrial PC includes device data acquisition module, alarm module, condition monitoring
Module, building automatic module and MES system.
Compared with prior art, the beneficial effects of the utility model are:
(1) this utility model structural principle is simple and convenient to operate, it is possible to Real-time Collection injection machine duty and production are appointed
Business information, can obtain the status information of injection machine in real time.For formulation timely, accurate and adjustment production task, reasonable arrangement lathe
Operation provides decision-making foundation, optimizes process for producing task, improves the Digit Control Machine Tool effective time, and then improves Digit Control Machine Tool
Utilization rate.
(2) this utility model is capable of the real-time data acquisition that production equipment is horizontal, longitudinal, finds bottleneck problem, excellent
Change production procedure.By the Real-time Collection of injection machine data acquisition platform, enterprise can find that energy consumption controls optimum efficiently
Equipment and find the technological parameter that certain equipment is optimal, makes originally to there is the production model by virtue of experience set, and improving can
Precipitation and the learning-oriented system of storage optimal processing parameter, improve the production efficiency of equipment；Generally we can be by the most i.e.
The contrast of the energy consumption data between different manufacturers, finds optimal equipment manufacturer；Or a same equipment can also be passed through,
The contrast of the energy consumption consumed under different technical parameters, obtains optimal setup parameter；By such means, it is also possible to and
Time some energy consumption warping apparatus of discovery, and in time it can be adjusted and analyze, make up to optimal service efficiency；
The equipment that some are broken down, it is also possible to the multi-energy data of a period of time before and after being automatically recorded by analysis system
With the reason that fault is analyzed in operation.
(3) the ethernet communication protocol module that this utility model uses, transfer rate is high, it is possible in severe dangerous industry
Operation reliable and stable in environment.
Accompanying drawing explanation
Fig. 1 is overall structure schematic diagram of the present utility model；
Fig. 2 is ethernet communication protocol module theory diagram of the present utility model.
Detailed description of the invention
Below in conjunction with the accompanying drawing in this utility model embodiment, the technical scheme in this utility model embodiment is carried out
Clearly and completely describe, it is clear that described embodiment is only a part of embodiment of this utility model rather than whole
Embodiment.Based on the embodiment in this utility model, those of ordinary skill in the art are not under making creative work premise
The every other embodiment obtained, broadly falls into the scope of this utility model protection.
Referring to Fig. 1-2, this utility model provides a kind of technical scheme: a kind of injection machine data acquisition platform, including on
Position machine 1, Industrial PC 2 and controller of plastic injection molding 3, described Industrial PC 2 is connected with controller of plastic injection molding 3 by Ethernet, institute
Stating controller of plastic injection molding 3 and connect production scene injection machine 4, described Industrial PC 2 is connected by ethernet communication protocol module 5
Position machine 1, described host computer 1 is provided with HMI interactive interface, and HMI interactive picture structure includes the major part of injection machine factory, always
Being divided into three layers, including the total looks of injection factory, the total looks of injection workshop, injection machine work picture, wherein the total looks of injection factory show
The real-time status of capital equipment in each workshop；The total looks of injection workshop show that in certain injection workshop, each injection machine is real-time
Information: include injection machine title, name of product, Current production, non-defective unit yield, substandard products yield, and power consumption etc.；Injection machine work
The duty that this TV station injection machine is current is shown as picture.Including: die sinking and matched moulds animation, thimble mobile animation, penetrate platform move
Dynamic animation, injection animation, mair motor state；Major parameter trend, including position, pressure and temperature etc.；Major parameter counts in real time
According to display, including die sinking position, lock not elegance, thimble position, oil temperature, penetrate that seat is put, injection position, injection pressure and melten gel turn
Speed etc.；Sequence figure under injection machine automatic control mode and the current period of each step and the used time in last cycle, including: produce
Cycle, matched moulds, penetrate platform advance, injection, cooling, melten gel, penetrate platform retreat, die sinking and thimble.Software platform system in host computer 1
Using business-like Susi Linux, possess high opening and height reliability, upper computer software is main in showing each workshop
Wanting the real-time status of equipment, system possesses VNC and checks and operating function, and long-distance user can be with real time inspection system by group's Intranet
Each data and production line state in system, upper computer software provides the form that patterned displaying interface and specialty use, it is possible to
Customization is dealt into mailbox, and upper computer software has data derives and backup functionality.System can automatically generate production daily record, can basis
Need to carry out customization and the transmission reported, can transmission cycle of artificially defined report, send personnel unrestricted, can artificially increase
Sending purpose mailbox and mobile phone with reducing report, upper computer software possesses unit and the efficiency analysis of whole line, trend record, efficiency
Contrast.Stand-alone device, canning line, device efficiency, shutdown event, shutdown frequency, waste, trend can be analyzed by the way of chart
Deng.By form can to producing, waste, shut down, the report of summary report, event is analyzed.Can be according to order of classes or grades at school, sky, the moon, year
Carry out Efficiency Inquiry and compare.
In the present embodiment, Industrial PC 2 includes that device data acquisition module, alarm module, monitoring module, building are certainly
Dynamicization module and MES system；Industrial PC is connected with controller foundation by Ethernet, and upper computer software passes through ethernet communication
The critical data of agreement Real-time Collection injection machine, and store on Host Computer Software Platform, analyze and show；Additionally industrial computer system
System PC uses the measures such as the heat radiation optimized, low power processor, wide temperature industrial level assembly, uses fan-free design, and
Test under harsh environment and pass through.It is applicable to the PC that " bring and i.e. use " of machine and factory customizes, possesses the self-defined mark of client
Signing, custom software outward appearance, drive prepackage, personalized BIOS to arrange, third party blocks the features such as prepackage.
In the present embodiment, ethernet communication protocol module 5 includes crosspoint 6, microprocessor 7, memory element 8, signal
Receive unit 9, wireless transmission unit 10, interface unit 11 and wireless data transceiving unit 12, described microprocessor 7 respectively with
Signal receiving unit 9, memory element 8 two-way communication connect, and described signal receiving unit 9 connects wireless transmission unit 10, described
Being provided with exchange chip 13 and management port 14 in crosspoint 6, described crosspoint 6 connects microprocessor 7 and wireless biography respectively
Defeated unit 10, described wireless transmission unit 10 connects interface unit 11, and described interface unit 11 includes RJ45 interface, and with exchange
In unit 6, management port 14 is connected, and described interface unit 11 connects wireless data transceiving unit 12, described signal receiving unit 9
Being connected wireless transmission unit 10 with interface unit 11 two-way communication and include 4G unit and wireless WIFI unit, this utility model uses
Ethernet communication protocol module, transfer rate is high, it is possible to operation reliable and stable in severe dangerous industrial environment.
This utility model structural principle is simple and convenient to operate, it is possible to Real-time Collection injection machine duty and production task
Information, can obtain the status information of injection machine in real time.For formulation timely, accurate and adjustment production task, reasonable arrangement lathe is made
Industry provides decision-making foundation, optimizes process for producing task, improves the Digit Control Machine Tool effective time, and then improves the profit of Digit Control Machine Tool
By rate；It is capable of the real-time data acquisition that production equipment is horizontal, longitudinal simultaneously, finds bottleneck problem, optimize production procedure.Logical
Crossing the Real-time Collection of injection machine data acquisition platform, enterprise can find that energy consumption controls optimum equipment and finds certain efficiently
The technological parameter that equipment is optimal, makes originally to there is the production model by virtue of experience set, and improves and can precipitate and store most preferably
The learning-oriented system of technological parameter, improves the production efficiency of equipment；Generally we can be by the energy between the most i.e. different manufacturers
The contrast of consumption data, finds optimal equipment manufacturer；Or a same equipment, institute under different technical parameters can also be passed through
The contrast of the energy consumption consumed, obtains optimal setup parameter；By such means, it is also possible to find some energy consumptions timely
Warping apparatus, and in time it can be adjusted and analyze, make up to optimal service efficiency；Some are broken down
Equipment, it is also possible to before and after being automatically recorded by analysis system the multi-energy data of a period of time and operation analyze fault
Reason.
Embodiment the most of the present utility model, for the ordinary skill in the art,
It is appreciated that in the case of without departing from principle of the present utility model and spirit and these embodiments can be carried out multiple change, repair
Changing, replace and modification, scope of the present utility model is defined by the appended claims and the equivalents thereof.
Claims (1)
1. an injection machine data acquisition platform, including host computer, Industrial PC and controller of plastic injection molding, it is characterised in that: institute
Stating Industrial PC to be connected with controller of plastic injection molding by Ethernet, described controller of plastic injection molding connects production scene injection machine, described
Industrial PC 2 connects host computer by ethernet communication protocol module, and described host computer is provided with HMI interactive interface；Described ether
Net communication protocol module includes crosspoint, microprocessor, memory element, signal receiving unit, wireless transmission unit, interface list
Unit and wireless data transceiving unit, described microprocessor is connected with signal receiving unit, memory element two-way communication respectively, institute
State signal receiving unit and connect wireless transmission unit, in described crosspoint, be provided with exchange chip and management port, described exchange
Unit connects microprocessor and wireless transmission unit respectively, and described wireless transmission unit connects interface unit, described interface unit
Including RJ45 interface, and being connected with management port in crosspoint, described interface unit connects wireless data transceiving unit, described
Signal receiving unit is connected with interface unit two-way communication；Described wireless transmission unit includes 4G unit and wireless WIFI unit；
Described Industrial PC includes device data acquisition module, alarm module, monitoring module, building automatic module and MES system
System.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620484937.5U CN205844868U (en) | 2016-05-25 | 2016-05-25 | A kind of injection machine data acquisition platform |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620484937.5U CN205844868U (en) | 2016-05-25 | 2016-05-25 | A kind of injection machine data acquisition platform |
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| Publication Number | Publication Date |
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| CN205844868U true CN205844868U (en) | 2016-12-28 |
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| CN201620484937.5U Expired - Fee Related CN205844868U (en) | 2016-05-25 | 2016-05-25 | A kind of injection machine data acquisition platform |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109002020A (en) * | 2018-07-26 | 2018-12-14 | 广东工业大学 | A kind of injection molding machine management simulation method, apparatus and computer readable storage medium |
| CN113176764A (en) * | 2021-04-21 | 2021-07-27 | 深圳市浦联智能科技有限公司 | Injection molding machine based data acquisition and cloud-up method |
| CN115195069A (en) * | 2022-06-27 | 2022-10-18 | 佛山市南海区广工大数控装备协同创新研究院 | Universal data acquisition module and system for injection molding machine |
-
2016
- 2016-05-25 CN CN201620484937.5U patent/CN205844868U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109002020A (en) * | 2018-07-26 | 2018-12-14 | 广东工业大学 | A kind of injection molding machine management simulation method, apparatus and computer readable storage medium |
| CN109002020B (en) * | 2018-07-26 | 2021-03-30 | 广东工业大学 | Injection molding machine management simulation method and device and computer readable storage medium |
| CN113176764A (en) * | 2021-04-21 | 2021-07-27 | 深圳市浦联智能科技有限公司 | Injection molding machine based data acquisition and cloud-up method |
| CN115195069A (en) * | 2022-06-27 | 2022-10-18 | 佛山市南海区广工大数控装备协同创新研究院 | Universal data acquisition module and system for injection molding machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20161228 |