CN205818198U - Inner diamond slicing blade - Google Patents
Inner diamond slicing blade Download PDFInfo
- Publication number
- CN205818198U CN205818198U CN201620771560.1U CN201620771560U CN205818198U CN 205818198 U CN205818198 U CN 205818198U CN 201620771560 U CN201620771560 U CN 201620771560U CN 205818198 U CN205818198 U CN 205818198U
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- type surface
- diamond
- circular base
- type
- slicing blade
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Abstract
The utility model discloses a kind of inner diamond slicing blade.Described inner diamond slicing blade, including circular base, this circular base includes the first first type surface, the second first type surface, the 3rd first type surface, the 4th first type surface, and is positioned at the first side surface of outer circumferential edges and is positioned at the second side surface of inner circumferential edge;Described 3rd first type surface and the 4th first type surface are respectively and extend equidistance formation outward towards the first side face directions respectively from the upper/lower terminal of described second side surface;Described 3rd first type surface and the first first type surface are connected by first annular side, described 4th first type surface and the second first type surface are connected by the second annular side, described first annular side circular base axially on height equal with second annular side height on circular base is axial;3rd first type surface, the 4th first type surface and the second side surface are provided with the diamond coating containing diamond particles.
Description
Technical field
This utility model relates to the instrument cutting valuable gem-jade, is specifically related to a kind of inner diamond slicing blade.
Background technology
Inner diamond slicing blade is the one in diamond tool, is mainly used in processing precious materials, as artificial brilliant
The cutting of the material stiff materials such as body, natural gemstone, valuable pottery, have joint-cutting little, cutting flatness is good, grinding efficiency is high
Advantage.
The manufacture method of existing inner diamond slicing blade is to be opened by the face at inner circle edge of a knife place on stainless steel base
Begin to extend direct combination nickel diamond in the range of 2.0-3.0mm towards matrix outer circumference surface.The Buddha's warrior attendant that this method makes
In stone, circular knife is simple due to processing technology, can accomplish scale production and be widely used.But diamond prepared by the method
Inner circle cutting blade can not increase thickness of coating, due to coating due to the thickness of the edge of a knife to be ensured within 0.24-0.40mm
The restriction of thickness makes the diamond number of plies in coating few, in use causes diamond coating to be stripped the most completely,
And the edge of a knife can be gone out without sword, thus cause service life of existing inner diamond slicing blade shorter.
Utility model content
The technical problems to be solved in the utility model is to provide that a kind of thickness of knife edge is little but diamond coating thickness big and plating
The inner diamond slicing blade that in Ceng, the diamond number of plies is many.
Inner diamond slicing blade described in the utility model, including circular base, wherein:
Described circular base include the first first type surface and relative the second first type surface of the first first type surface, the 3rd first type surface and
The 4th first type surface that 3rd first type surface is relative, and be positioned at the first side surface of outer circumferential edges and be positioned at the of inner circumferential edge
Two side surfaces;
Described 3rd first type surface and the 4th first type surface be respectively from the upper/lower terminal of described second side surface respectively outward towards
First side face directions extends certain distance and is formed, and described 3rd first type surface is at circular base width radially and the 4th master meter
Face is equal at circular base width radially;
Described 3rd first type surface and the first first type surface are connected by first annular side, described 4th first type surface and the second master
Surface is connected by the second annular side, described first annular side circular base axially on height and the second annular side
Height on circular base is axial is equal;
3rd first type surface, the 4th first type surface and the second side surface are provided with the diamond containing diamond particles
Coating.
In technique scheme, the top end face of the diamond coating on described 3rd first type surface should be higher than that the first first type surface,
The bottom face of the diamond coating on the 4th first type surface should exceed the second first type surface, is the most just conducive to cutting operation;Generally feelings
Under condition, the top end face preferably controlling the diamond coating on the 3rd first type surface exceeds the first first type surface 0.02-0.05mm, and the 4th is main
The bottom face of the diamond coating on surface exceeds the second first type surface 0.02-0.03mm, such exceed distance and not only contributes to
Cutting operation, the effect also acting as reduction cutting seam is conducive to the eliminating of the swarf in cutting process simultaneously.
Inner circle cutting blade described in the utility model is owing to first offering less than matrix on the second side surface of circular base
3rd first type surface of core and the 4th first type surface, make diamond particles can be partially accommodated in the 3rd first type surface and the first master
In the space that surface and the 4th first type surface and the second first type surface are formed, thus effectively reduce in prior art because directly justifying
The cutting sheet thickness of knife edge that shape matrix surface consolidated diamond granule is formed, and then joint-cutting can be reduced, reduce processed work
The waste of part.On the other hand, on the premise of controlling identical thickness of knife edge, owing to diamond particles can be partially accommodated in the
In the space that three first type surfaces and the first first type surface and the 4th first type surface and the second first type surface are formed, be equivalent to increase diamond
The space that granule can occupy, i.e. adds the arrangement number of plies of diamond particles, in use can have the gold of more layers
Hard rock granule is worn, and is effectively improved the service life of inner diamond slicing blade.
In order to obtain ultra-thin cutting slice, the circular base that thickness is less can be selected, in the process of the test of the applicant
Finding, when the thickness of circular base is 0.10-0.15mm, the spacing of the 3rd first type surface and the 4th first type surface is 0.04-
0.06mm is more suitable, now, the part constituted using the 3rd first type surface, the 4th first type surface and the second side surface as supporter,
In use when the diamond on the edge of a knife flake off into supporter occur time, owing to supporter is the thinnest, meeting and coating Buddha's warrior attendant
Stone coating is equally worn, and is equal to add the coating diamond number of plies in the cutting direction, extends blade further
Service life.
The thickness of the circular base mentioned in the application, refers between the first first type surface of circular base and the second first type surface
Away from.
The inner diamond slicing blade that above-mentioned preparation method prepares needs to carry out edge of a knife correction before the use, concrete
Modification method is identical with existing conventional techniques.
Compared with prior art, feature of the present utility model is:
1, on the second side surface of circular base, the 3rd first type surface less than matrix core and the 4th master are first offered
Surface, makes diamond particles can be partially accommodated in the 3rd first type surface and the first first type surface and the 4th first type surface and the second first type surface
In the space formed, thus effectively reduce in prior art because of directly in circular base surface consolidated diamond granule institute shape
The cutting sheet thickness of knife edge become, and then joint-cutting can be reduced, reduce the waste of workpiece to be machined.On the other hand, identical in control
Thickness of knife edge on the premise of, owing to diamond particles can be partially accommodated in the 3rd first type surface and the first first type surface and the 4th main
In the space that surface and the second first type surface are formed, be equivalent to increase the space that diamond particles can occupy, i.e. add
The arrangement number of plies of diamond particles, in use can have the diamond particles of more layers to be worn, be effectively improved Buddha's warrior attendant
The service life of stone inner circle cutting blade.
2, further, it is the circular base of 0.10-0.15mm when selecting thickness, and controls the 3rd first type surface and the 4th master
The inner diamond slicing blade prepared when the spacing on surface is 0.03-0.06mm, with the 3rd first type surface, the 4th first type surface and the
Two side surfaces constitute part as supporter, in use when the diamond on the edge of a knife flake off into supporter occur time,
Owing to supporter is the thinnest, meeting the same is worn with the diamond coating of coating, is equal to add coating in the cutting direction
The diamond number of plies, extends the service life of blade further;Meanwhile, after supporter is worn, coating backbone is exposed immediately
Hard and sharp diamond particles, thus reach inner diamond slicing blade and go out sword and ultra-thin purpose continuously.
Accompanying drawing explanation
Fig. 1 is the sectional view of a kind of embodiment of inner diamond slicing blade described in the utility model.
Figure is numbered:
1 first first type surface;2 second first type surfaces;3 the 3rd first type surfaces;4 the 4th first type surfaces;5 first side surfaces;6 second side tables
Face;7 first annular sides;8 second annular side;9 diamond particles;10 diamond coatings.
Detailed description of the invention
Below in conjunction with specific embodiment, this utility model is described in further detail, of the present utility model to be more fully understood that
Content, but this utility model is not limited to following example.
As it is shown in figure 1, inner diamond slicing blade described in the utility model, including circular base, described circular base
Body is line symmetrically structure centered by its axis, wherein:
Described circular base includes the second first type surface the 2, the 3rd first type surface that the first first type surface 1 is relative with the first first type surface 1
3 fourth first type surfaces 4 relative with the 3rd first type surface 3, and be positioned at the first side surface 5 of outer circumferential edges and be positioned at inner periphery
Second side surface 6 at edge;
Described 3rd first type surface 3 and the 4th first type surface 4 be respectively from the upper/lower terminal of described second side surface 6 respectively to
Outer extending certain distance towards the first side surface 5 direction and formed, described 3rd first type surface 3 is at circular base width radially and the
Four first type surfaces 4 are equal at circular base width radially;
Described 3rd first type surface 3 is connected by first annular side 7 with the first first type surface 1, this first annular side 7 and the
One first type surface the 1, second first type surface the 2, the 3rd first type surface 3 and the 4th first type surface 4 are and are mutually perpendicular to;Described 4th first type surface 4 with
Second first type surface 2 is connected by the second annular side 8, this second annular side 8 and first first type surface the 1, second first type surface 2, the
Three first type surfaces 3 and the 4th first type surface 4 are and are mutually perpendicular to;Described first annular side 7 circular base axially on height with
Second annular side 8 height on circular base is axial is equal;
3rd first type surface the 3, the 4th first type surface 4 and the second side surface 6 are provided with the gold containing diamond particles 9
Hard rock coating 10.
In the above-described embodiment, the top end face of the diamond coating 10 on the 3rd first type surface 3 preferably exceeds the first master meter
Face 10.02-0.05mm, the bottom face of the diamond coating 10 on the 4th first type surface 4 is preferentially beyond the second first type surface 20.02-
0.03mm。
The cutting blade of structure shown in above-mentioned embodiment is applicable to the cutting sheet of any thickness.
In order to obtain superthin diamond inner circle cutting sheet, the circular base of thinner thickness can be selected to form above-mentioned enforcement
The cutting sheet of structure shown in mode.Therefore, ultra-thin Buddha's warrior attendant is prepared when the circular base selecting thickness to be 0.10-0.15mm
During stone inner circle cutting sheet, the spacing preferably controlling the 3rd first type surface 3 and the 4th first type surface 4 is 0.03-0.06mm.
The method preparing above-mentioned inner diamond slicing blade
1) selected circular base, the material of this circular base is high-strength stainless steel, and thickness is 0.12mm, has first main
The second first type surface 2 that surface 1 is relative with the first first type surface 1, and be positioned at the first side surface 5 of outer circumferential edges and be positioned at
Second side surface 6 of circumferential edges;
2) by the method for laser engraving from described second side surface 6 upper/lower terminal respectively outward towards the first side surface 5 direction
Extend 2mm and form the 3rd first type surface 3 and fourth first type surface 4 relative with the 3rd first type surface 3, the most described 3rd master meter respectively
Face 3 and the 4th first type surface 4 are 2mm at circular base width radially;Wherein, described 3rd first type surface 3 and the first master meter
Face 1 is connected by first annular side 7, this first annular side 7 and first first type surface the 1, second first type surface the 2, the 3rd first type surface 3
And the 4th first type surface 4 be and be mutually perpendicular to;Described 4th first type surface 4 is connected by the second annular side 8 with the second first type surface 2,
This second annular side 8 and first first type surface the 1, second first type surface the 2, the 3rd first type surface 3 and the 4th first type surface 4 are mutually hangs down
Directly;Control the described first annular side 7 height on circular base is axial and the second annular side 8 on circular base is axial
Height be 0.03mm;
3) by galvanoplastic, diamond particles 9 is consolidated in step 2) the 3rd first type surface the 3, the 4th first type surface 4 of gained matrix
And second on side surface 6 to form diamond coating 10, concrete operations are as follows:
3.1) by step 2) gained matrix loads in electrochemical coating fixture and is packaged, and makes the matrix after encapsulation only expose
Inner circle knife-edge portion, in this embodiment, exposed portion is 2.0mm at interior circular knife width radially;
Matrix clear water after encapsulation is cleaned, is subsequently placed in the degreasing fluid oil removing 7min of 35 DEG C;Leaching it is placed in again after taking-up
Etch 4min in erosion liquid, is placed in the sulfuric acid solution that mass concentration is 6% again and soaks 4min, take afterwards after taking-up after cleaning with water
Go out, wash, be placed in the first electrochemical coating agent and carry out coating for the first time, obtain the matrix after first time coating processing;
Wherein:
Consisting of of degreasing fluid: sodium carbonate: 25.0g/L, sodium hydroxide: 12.5g/L, tertiary sodium phosphate: 60.0g/L, silicic acid
Sodium: 7.5g/L, surplus are water;
Etching solution be mass concentration be the sulfuric acid solution of 30%, technique during etch is: electric current density is 60A/dm2, temperature
Spend 20 DEG C, time 5min;
First electrochemical coating agent is six water Nickel dichloride .s, seven water nickel sulfate and the aqueous solution of concentrated hydrochloric acid, and its composition is as follows:
NiCl2·6H2O 270g/L、NiSO4·7H2O 240g/L, concentrated hydrochloric acid 160g/L;
Technique during coating is for the first time: electric current density is 10A/dm2, temperature is 25 DEG C, and the time is 5min;
3.2) matrix after first time coating processing is placed in the second electrochemical coating agent, is added thereto to diamond
Grain 9 (180 mesh) make diamond particles 9 bury the edge of a knife, then carry out second time and coat, and obtain the base after second time coating processing
Body;Wherein:
Second electrochemical coating agent is nickel sulfamic acid, six water Nickel dichloride .s, boric acid and the aqueous solution of sodium lauryl sulphate,
Specifically comprise: Ni (NH2SO3)2·4H2O 370g/L、NiCl2·6H2O 25g/L、H3BO3 27g/L、C12H25SO4Na
0.03g/L;
Technique during second time coating is: electric current density is 0.4A/dm2, temperature is 45 DEG C, and the time is 5min;
3.3) cleaning step 3.2) gained second time coating processing after matrix surface on except the inner circle edge of a knife with outer portion
Diamond particles 9, is placed in the second electrochemical coating agent the most again and carries out third time and coat, i.e. obtain the 3rd first type surface 3, the
The diamond inner circle being provided with the diamond coating 10 containing diamond particles 9 on four first type surfaces 4 and the second side surface 6 is cut
Cutting blade;The blade average thickness of gained inner circle cutting blade is 0.18mm;Wherein:
The composition of the second electrochemical coating agent and step 3.2) in identical;
Technique during third time coating is: electric current density is 0.5A/dm2, temperature is 35 DEG C, and the time is 20min.
Claims (4)
1. inner diamond slicing blade, including circular base, it is characterised in that:
Described circular base includes the second first type surface (2), the 3rd master meter that the first first type surface (1) is relative with the first first type surface (1)
The 4th first type surface (4) that face (3) is relative with the 3rd first type surface (3), and be positioned at outer circumferential edges the first side surface (5) and
It is positioned at second side surface (6) of inner circumferential edge;
Described 3rd first type surface (3) and the 4th first type surface (4) are respectively from the upper/lower terminal of described second side surface (6) respectively
Extending certain distance outward towards the first side surface (5) direction to be formed, described 3rd first type surface (3) is at circular base width radially
Spend equal at circular base width radially with the 4th first type surface (4);
Described 3rd first type surface (3) is connected by first annular side (7) with the first first type surface (1), described 4th first type surface (4)
Being connected by the second annular side (8) with the second first type surface (2), described first annular side (7) is on circular base is axial
Height is equal with the second annular side (8) height on circular base is axial;
3rd first type surface (3), the 4th first type surface (4) and the second side surface (6) are provided with containing diamond particles (9)
Diamond coating (10).
Inner diamond slicing blade the most according to claim 1, it is characterised in that: on described 3rd first type surface (3)
The top end face of diamond coating (10) is higher than the first first type surface (1), the bottom of the diamond coating (10) on the 4th first type surface (4)
Face exceeds the second first type surface (2).
Inner diamond slicing blade the most according to claim 1, it is characterised in that: on described 3rd first type surface (3)
The top end face of diamond coating (10) exceeds the first first type surface (1) 0.02-0.05mm, the diamond plating on the 4th first type surface (4)
The bottom face of layer (10) is beyond the second first type surface (2) 0.02-0.03mm.
4. according to the inner diamond slicing blade according to any one of claim 1-3, it is characterised in that: when circular base
When thickness is 0.10-0.15mm, the 3rd first type surface (3) is 0.03-0.06mm with the spacing of the 4th first type surface (4).
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CN201620771560.1U CN205818198U (en) | 2016-07-21 | 2016-07-21 | Inner diamond slicing blade |
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CN201620771560.1U CN205818198U (en) | 2016-07-21 | 2016-07-21 | Inner diamond slicing blade |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106042200A (en) * | 2016-07-21 | 2016-10-26 | 中国有色桂林矿产地质研究院有限公司 | Diamond inner circle cutting blade and preparation method thereof |
-
2016
- 2016-07-21 CN CN201620771560.1U patent/CN205818198U/en not_active Withdrawn - After Issue
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106042200A (en) * | 2016-07-21 | 2016-10-26 | 中国有色桂林矿产地质研究院有限公司 | Diamond inner circle cutting blade and preparation method thereof |
CN106042200B (en) * | 2016-07-21 | 2018-07-06 | 中国有色桂林矿产地质研究院有限公司 | Inner diamond slicing blade and preparation method thereof |
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Legal Events
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
AV01 | Patent right actively abandoned |
Granted publication date: 20161221 Effective date of abandoning: 20180706 |
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AV01 | Patent right actively abandoned |