CN205815313U - A kind of segregation apparatus based on flow field conversion - Google Patents
A kind of segregation apparatus based on flow field conversion Download PDFInfo
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- CN205815313U CN205815313U CN201620702883.5U CN201620702883U CN205815313U CN 205815313 U CN205815313 U CN 205815313U CN 201620702883 U CN201620702883 U CN 201620702883U CN 205815313 U CN205815313 U CN 205815313U
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Abstract
The utility model discloses a kind of segregation apparatus based on flow field conversion, including primary separator and second-stage separator, wherein primary separator includes cylindric outer tube and spiral winding sheet, and spiral winding sheet is arranged at cylindric outer tube;Second-stage separator includes Venturi tube and equal flow cartridge, and equal flow cartridge is to be internally provided with the cylinder of homogenizing plate;Venturi tube one end is connected with equal flow cartridge, and the other end and cylindric outer tube connect.This utility model eliminates, by the integrated setting of spiral winding sheet and cylindric outer tube, the problem being in sealing contact cooperation in prior art, it is to avoid the adverse effect of this problem stream field characteristic.This utility model utilizes the centrifugal action of spiral winding sheet, Venturi tube to realize multiple stage separation with the flow field sudden change of guide shell.
Description
Technical field
The invention belongs to medium separation field, be specifically related to a kind of segregation apparatus based on flow field conversion.
Background technology
Gas-liquid (mist, small particle) segregation apparatus is oil, chemical industry, metallurgy, electric power, pharmacy, internal combustion engine, gas cleaning etc.
The common device in field.At present, the detached job to gas and liquid mainly use interception isolating construction, hydrocyclone separation structure and
Freeze and separate structure.In above-mentioned three kinds of vapor-liquid separating structures, some structures are more complicated, and separation process is many, increase to produce and make
Industry cost;Some structure separating effects and adaptation ability and poor universality, use is restricted.
The isolating construction that at present gas-liquid separation device uses is a lot, and its separation method also has all multiple types: 1, gravitational settling
Method;2, baffle separation method;3, centrifugal force separate method;4, silk screen partition method;5, microporous filter partition method;6, filler partition method etc..
Settling methods simple in construction, resistance are little, but separation efficiency is minimum, and equipment volume is huge;Baffle separation efficiency is relatively
Settling methods is slightly higher, working stability, but segregational load is narrower, exceed after mixed gas regulation flow velocity separation efficiency drastically under
Fall, and resistance is bigger;Its separation efficiency heavy force sedimentation of centrifugal separation is high, working stability, but segregational load is narrow, exceedes mixed
After closing gas regulation flow velocity, separation efficiency drastically declines, and resistance is big;Filler separation efficiency is more baffle separation and common than common
Centrifugation is high, but segregational load scope is narrower, after exceeding mixed gas regulation flow velocity or gas liquid ratio, separation efficiency drastically under
Fall, the most baffle separation and common centrifugation of resistance ratios is big, and job insecurity is easily generated reentrainment, and filler is frangible, easy
Stifled;Silk screen separation efficiency separates high than filler, and simple in construction, but segregational load narrow range exceed mixed gas regulation flow velocity
Or after gas liquid ratio, separation efficiency drastically declines, the most baffle separation and common centrifugation of resistance ratios is big, job insecurity, and
The most stifled;Microporous filter separation efficiency is high, simple in construction, but segregational load scope is the narrowest, exceed mixed gas regulation flow velocity or
After person's gas liquid ratio, separation efficiency drastically declines, and is easily generated flooding, the common deflection separator of resistance ratios or common centrifugal point
Big from device, job insecurity, easily there is reentrainment, the most stifled.
Authorized announcement date is on 04 10th, 2013, and Authorization Notice No. is in the Chinese patent of CN103028292A, open
A kind of gas-liquid separator belonging to chemical industry and pharmaceutical technology, at the gas-liquid upstream end pore inside line of isometrical cylindric outer tube
On be fixedly mounted with helical blade screw feeder assembly, the helical blade external diameter surface of described helical blade screw feeder assembly and isometrical cylindric outer tube
Internal face is in sealing contact cooperation, isometrical cylindric outer tube lower wall on offer discharge opeing through hole, positioning spigot is fitted in isometrical circle
On tubular outer tube gas exhaust end portion;This device utilizes gas and liquid specific gravity difference, uses centrifugation principle, it is achieved that gas-liquid
Detached job, has a simple in construction, cheap for manufacturing cost, good separating effect, efficiency high, uses spy reliable, applied widely
Point.But this kind of gas-liquid separator is undesirable for the separating effect of small particle (particle diameter is less than 10 μm) drop, and its exhaust end
It is difficult to control to the reentrainment of drop, is unfavorable for efficiently separating of gas-liquid.In configuration aspects, the cylindrical shape of this gas-liquid separation device
Outer tube contacts cooperation with helical blade screw feeder assembly, it is difficult to ensures the most not produce gap, affects multiphase flow field characteristic, and
Its helical blade screw feeder assembly structure is relative complex, increases the pressure loss of separator, increases positioning spigot, also in certain journey
The pressure loss of separator is increased on degree.
Summary of the invention
An object of the present invention is to provide a kind of segregation apparatus based on flow field conversion, and this apparatus structure is simple, produces
Cost of manufacture is low, and separation efficiency is high, adaptive capacity to environment and highly versatile.
The two of the purpose of the present invention are to solve the entrained liquid phenomenon that current gas-liquid separation often occurs, raising gas-liquid (mist,
Small particle) separation efficiency, it is improved particularly the separation efficiency of small particle (below 10 μm) drop.
The three of the purpose of the present invention are to improve the internal multiphase flow field characteristic of segregation apparatus, reduce its pressure loss.
Technical scheme is as follows:
A kind of segregation apparatus based on flow field conversion, including primary separator and second-stage separator, wherein primary separator
Including cylindric outer tube and spiral winding sheet, spiral winding sheet is arranged at cylindric outer tube;Second-stage separator includes Venturi tube
With equal flow cartridge, equal flow cartridge is axially inside to be provided with the cylinder of homogenizing plate;Venturi tube one end is connected with equal flow cartridge, the other end
Connect with cylindric outer tube.
Further, described segregation apparatus based on flow field conversion, described spiral winding sheet is by the direct spiral of flaky material
Change and formed.
Further, described segregation apparatus based on flow field conversion, described spiral winding sheet sets with cylindric outer coaxial tube
Putting, spiral winding sheet axial length is identical with cylindric outer tube axial length.
Further, described segregation apparatus based on flow field conversion, with cylindrical shape outside the spiral of described spiral winding sheet
Outer tube wall integrated setting.
Further, described segregation apparatus based on flow field conversion, described cylindric outer tube is provided with through hole.
Further, described segregation apparatus based on flow field conversion, Venturi tube and the literary composition of equal flow cartridge phase connection position
Venturi internal diameter is identical with equal flow cartridge internal diameter.
Further, described segregation apparatus based on flow field conversion, Venturi tube and cylindric outer tube connection
Venturi tube internal diameter is identical with cylindric outer tube diameter.
Further, described segregation apparatus based on flow field conversion, described Venturi tube is provided with through hole.
Further, described segregation apparatus based on flow field conversion, described equal flow cartridge is provided with through hole.
Further, described segregation apparatus based on flow field conversion, cylindric outer tube wall is axially disposed to be had and circle
Tubular outer tube wall forms barb-like particulate collection bar.
The operation principle that the present invention relates to is as follows:
Operation principle one: gas-liquid (mist, the small particle) mixed gas spiral winding sheet by spiral separating device, produces height
Speed centrifugal action, under gravitational and centrifugal forces, drop and dirt that relative density is bigger are poly-on the downside of cylinder outer tube wall
Collection motion, gas gathering motion in upside in cylinder outer tube that relative density is less, partial drop is directly thrown by outage
Go out.Substantial amounts of fine drop and granule collision probability under high speed centrifugation moving condition significantly increases, it is easy to cohesion becomes big liquid
Dripping, drop is thrown to cylinder inboard wall surface, buries in oblivion, discharge from outage, realize further after the liquid film layer contact of wall attachment
The removing of drop.
Operation principle two: after one-level gas-liquid separation, still contains the liquid that part particle diameter is relatively small in mixed gas
Again by the drop of reentrainment after dripping (particle diameter is less than 10 μm) and separating, after flow through venturi, promote the centrifugal motion of air-flow
Speed, improves the centrifugation efficiency of small particle size droplets, and after air-flow flow through venturi, dynamic pressure increases rapidly, and relative static pressure is obvious
Reduce so that the hydrostatic pressure radially that liquid film on wall and granule etc. are subject to reduces, and then well control liquid film
Thickness and air stream outlet state, prevent the reentrainment of drop, it is achieved the second-order separation of gas-liquid.
Operation principle three: flow through venturi separate further after mixed gas, eddy flow enters in equal flow cartridge, by homogenizing plate
Interference, shorten radial motion distance, its inner droplets is buried in oblivion after contacting with the liquid film layer on homogenizing plate, from outage arrange
Go out, realize gas-liquid separation further.
The present invention by the setting of spiral winding sheet make gas produce high speed centrifugation move, the bigger drop carried in gas and
Dust etc. separate with gas owing to centrifugal force gathers cylinder outer tube wall.Spiral winding sheet of the present invention does not has a central shaft, but directly
Connecing spiral, the motion further increasing heterogeneous flow field separates, and the integrated design of spiral winding sheet and cylinder outer tube wall is avoided
The existing conventional design impact for heterogeneous flow field;Venturi tube is equipped with so that air-flow flow through venturi with equal flow cartridge
Impacting on homogenizing plate with faster vortex gas-flow after acceleration, moment changes air motion mode, the drop within air-flow and dirt
After angstrom hitting the liquid film on homogenizing plate, moment buries in oblivion, and further promotes separating effect.The present invention sets on cylinder outer tube wall
It is equipped with particulate collection bar, has further speeded up separation and the collection of flash trapping stage process, beneficially particulate matter, improve separation
Effect, simultaneously facilitates the second-order separation carried out subsequently.
The segregation apparatus based on flow field conversion that the present invention provides can separate the drop of 1-80 μm particle diameter, 10 μm granules
Separation efficiency is 71%, and the separation efficiency of the 10 following granules of μm is anticipated can reach more than 60%, and relatively current techniques is in small particle (10 μm
Separation efficiency below) improves more than 40%.Separation efficiency for the 10 above granules of μm improves about more than 20%.
Accompanying drawing explanation
Fig. 1 is the segregation apparatus structural representation based on flow field conversion described in the embodiment of the present invention 1;
Fig. 2 is the segregation apparatus perspective view based on flow field conversion described in the embodiment of the present invention 2;
Fig. 3 is the segregation apparatus structural representation based on flow field conversion described in the embodiment of the present invention 3;
Fig. 4 is the segregation apparatus structural section figure based on flow field conversion described in the embodiment of the present invention 3;
In figure 1 above-Fig. 4,1 is primary separator, and 11 is cylindric outer tube, and 12 is spiral winding sheet, and 2 is the second-order separation
Device, 21 is Venturi tube, and 22 is equal flow cartridge, and 3 is particulate collection bar.
Detailed description of the invention:
Below in conjunction with accompanying drawing, the segregation apparatus based on flow field conversion providing the present invention is further described.
Embodiment 1
As it is shown in figure 1, in the present embodiment provide based on flow field conversion segregation apparatus schematic diagram, including flash trapping stage
Device 1 and second-stage separator 2, wherein primary separator 1 includes cylindric outer tube 11 and spiral winding sheet 12, and spiral winding sheet 12 is arranged at
Cylindric outer tube 11 is internal;Second-stage separator 2 includes Venturi tube 21 and equal flow cartridge 22, and equal flow cartridge 22 is for axially inside to arrange
There is the cylinder of homogenizing plate;Venturi tube 21 one end is connected with equal flow cartridge 22, and the other end and cylindric outer tube 11 connect.The present embodiment
In spiral winding sheet 12 formed by the direct spiralization of flaky material, spiral center do not has an independent central shaft, and then avoids
The impact that mandrel flows for gas, further increases the effect of spiral centrifugal.Spiral winding sheet 12 is same with cylindric outer tube 11
Axle is arranged, and the axial length of spiral winding sheet 12 is identical with the axial length of cylindrical shape outer tube 11, further ensures air-flow stream
Through omnidistance centrifugal motion effect, improve flash trapping stage effect.
Embodiment 2
As in figure 2 it is shown, the segregation apparatus schematic diagram based on flow field conversion provided for the present embodiment, at embodiment 1 base
Further improvement on plinth, wherein outside the spiral of spiral winding sheet 12, inwall with cylindric outer tube 11 uses integrated setting,
Avoid the gap between spiral winding sheet 12 and cylindric outer tube 11 inwall, decrease the impact of the circulation on heterogeneous fluid, enter one
Step ensure that separating effect.Venturi tube 21 is connected with equal flow cartridge 22 Venturi tube 21 internal diameter and equal flow cartridge 22 internal diameter at position
Identical;Venturi tube 21 is identical with Venturi tube 21 internal diameter of cylindric outer tube 11 connection and cylindric outer tube 11 internal diameter,
Ensure that air-flow enters Venturi tube 21 from cylindric outer tube 11 and do not produces pressure when Venturi tube 21 enters equal flow cartridge 22
Damage.It is provided with through hole on cylindric outer tube 11;Through hole it is also equipped with in Venturi tube 21 and equal flow cartridge 22, convenient in separation process
The water droplet of middle formation flows out in time, eliminates the water droplet impact on separating effect of device inwall accumulation.
The present invention eliminates in prior art air-flow by the setting of spiral winding sheet and enters after cylindric outer tube due to gap
With central shaft etc. for the impact of flow field characteristic, utilize Venturi tube to carry out secondary separation simultaneously, then utilize Venturi tube with
All combinations of flow cartridge make flow field by the unexpected conversion in flow field during changing to equal flow cartridge from Venturi tube, further
Improve for separating effect more short grained in flow field.The segregation apparatus based on flow field conversion that the present invention provides can separate
The drop of 1-80 μm particle diameter, the separation efficiency of 10 μm granules is 71%, and the separation efficiency of the 10 following granules of μm is anticipated can reach 60%
Above, relatively current techniques improves more than 40% in the separation efficiency of small particle (below 10 μm).The 10 above granules of μm are divided
About more than 20% is improved from efficiency.
Embodiment 3
As shown in Figure 3 and Figure 4, the segregation apparatus schematic diagram based on flow field conversion provided for the present embodiment, it is for implementing
Improvement on the basis of example 2, wherein cylindric outer tube wall axially disposed have form barb-like with cylindric outer tube wall
Grain thing collects bar 3.This particulate collection bar 3 can be in the process of cylindric outer tube 11 inner utilization spiral winding sheet 12 rotating separation
In play the effect well collecting drop and granule, further speeded up separation process, improve separating effect, it is simple to below
The second-order separation carried out.
Claims (10)
1. a segregation apparatus based on flow field conversion, it is characterised in that include primary separator and second-stage separator, Qi Zhongyi
Level separator includes cylindric outer tube and spiral winding sheet, and spiral winding sheet is arranged at cylindric outer tube;Second-stage separator includes
Venturi tube and equal flow cartridge, equal flow cartridge is axially inside to be provided with the cylinder of homogenizing plate;Venturi tube one end is connected with equal flow cartridge
Connecing, the other end and cylindric outer tube connect.
Segregation apparatus based on flow field conversion the most according to claim 1, it is characterised in that described spiral winding sheet is by lamellar
The direct spiralization of material is formed.
Segregation apparatus based on flow field conversion the most according to claim 1, it is characterised in that described spiral winding sheet and cylinder
Shape outer coaxial tube is arranged, and spiral winding sheet axial length is identical with cylindric outer tube axial length.
Segregation apparatus based on flow field conversion the most according to claim 1, it is characterised in that the spiral of described spiral winding sheet
Outside and cylindric outer tube wall integrated setting.
Segregation apparatus based on flow field conversion the most according to claim 1, it is characterised in that set on described cylindric outer tube
It is equipped with through hole.
Segregation apparatus based on flow field conversion the most according to claim 1, it is characterised in that Venturi tube and equal flow cartridge phase
The Venturi tube internal diameter of connecting portion is identical with equal flow cartridge internal diameter.
Segregation apparatus based on flow field conversion the most according to claim 1, it is characterised in that outside Venturi tube is with cylindrical shape
The Venturi tube internal diameter of pipe connection is identical with cylindric outer tube diameter.
Segregation apparatus based on flow field conversion the most according to claim 1, it is characterised in that arrange in described Venturi tube
There is through hole.
Segregation apparatus based on flow field conversion the most according to claim 1, it is characterised in that be provided with in described equal flow cartridge
Through hole.
Segregation apparatus based on flow field conversion the most according to claim 1, it is characterised in that cylindric outer tube wall edge
Axially arranged have form barb-like particulate collection bar with cylindric outer tube wall.
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CN201620702883.5U CN205815313U (en) | 2016-07-06 | 2016-07-06 | A kind of segregation apparatus based on flow field conversion |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105999871A (en) * | 2016-07-06 | 2016-10-12 | 南京常荣声学股份有限公司 | Separator based on flow field switching |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105999871A (en) * | 2016-07-06 | 2016-10-12 | 南京常荣声学股份有限公司 | Separator based on flow field switching |
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