CN205379776U - Wet process sprays whirl integration air purification device - Google Patents
Wet process sprays whirl integration air purification device Download PDFInfo
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- CN205379776U CN205379776U CN201620193797.6U CN201620193797U CN205379776U CN 205379776 U CN205379776 U CN 205379776U CN 201620193797 U CN201620193797 U CN 201620193797U CN 205379776 U CN205379776 U CN 205379776U
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Abstract
Description
技术领域technical field
本实用新型涉及一种工业空气净化装置,特别涉及一种用于工业生产中捕集颗粒物的湿法喷淋旋流一体化空气净化装置。The utility model relates to an industrial air purification device, in particular to a wet spray and swirl integrated air purification device used for collecting particulate matter in industrial production.
背景技术Background technique
随着经济的快速发展,化工、机械加工、铸造等工业生产的颗粒污染物排放日益增加,导致大气环境质量日趋恶化,已对生态环境与人类健康带来巨大威胁。With the rapid development of the economy, the emission of particulate pollutants from chemical, mechanical processing, casting and other industrial production is increasing, resulting in the deteriorating quality of the atmospheric environment, which has posed a huge threat to the ecological environment and human health.
针对颗粒物污染问题,工业生产中的除尘技术可分为两大类:①干式除尘器:重力沉降室、惯性除尘器、静电除尘器、布袋除尘器以及旋风分离器等;②湿式除尘:喷淋塔、冲击式除尘器、文丘里洗涤器以及水膜除尘器等。其中应用最多的是静电除尘器、布袋除尘器和旋风分离器,但这几种除尘器都存在一定的缺点与不足。Aiming at the problem of particle pollution, dust removal technologies in industrial production can be divided into two categories: ①Dry dust collector: gravity settling chamber, inertial dust collector, electrostatic precipitator, bag filter and cyclone separator, etc.; ②Wet dust removal: spray shower tower, impact dust collector, Venturi scrubber and water film dust collector, etc. Among them, electrostatic precipitator, bag filter and cyclone separator are the most widely used, but these kinds of precipitators have certain shortcomings and deficiencies.
静电除尘器设备比较复杂,占地面积大,要求较高的设备调运、安装以及维护管理水平;且对粉尘有一定的选择性,不能使所有粉尘都获得较高的净化效率。布袋除尘器承受温度的能力有限,在净化温度更高的烟气时,必须采取措施降低烟气的温度;当烟气含水较多或者所携粉尘有较强的吸湿性,往往导致滤袋黏结、堵塞滤料;此外需要定期更换布袋,提高成本。旋风分离器结构简单,操作方便,耐高温,使用寿命长,分离效率高,阻力小,因此在净化设备中应用得最为广泛;但其对捕集微细颗粒物(粒径小于5μm)的效率不高。The electrostatic precipitator equipment is relatively complex, occupies a large area, and requires a high level of equipment deployment, installation, and maintenance management; and has a certain selectivity for dust, which cannot achieve high purification efficiency for all dust. The ability of the bag filter to withstand the temperature is limited. When purifying the flue gas with a higher temperature, measures must be taken to reduce the temperature of the flue gas; when the flue gas contains more water or the dust carried by it has strong hygroscopicity, it often causes the filter bag to stick. , Block the filter material; in addition, the cloth bag needs to be replaced regularly, which increases the cost. The cyclone separator has simple structure, convenient operation, high temperature resistance, long service life, high separation efficiency and low resistance, so it is the most widely used in purification equipment; but its efficiency for capturing fine particles (particle size less than 5 μm) is not high .
实用新型内容Utility model content
为解决上述技术存在的问题,同时也考虑到湿法除尘后吸收剂的循环利用问题,本实用新型提供了一种以旋流装置为核心部件,吸收剂循环利用的湿法喷淋旋流一体化空气净化装置。该装置对工业过程中产生的废气共进行两级净化,用清水作为吸收剂,且吸收剂能够循环利用,能够高效捕集空气中粒径在5μm以下的颗粒物,克服了旋风分离器不能捕集细小颗粒物的缺点,结构简单、分离效率高,使用寿命长,可有效缓解工业生产造成的颗粒物污染问题。本实用新型采用的技术方案如下:In order to solve the problems existing in the above-mentioned technologies, and also consider the recycling of absorbent after wet dedusting, the utility model provides a wet-spraying-swirl-integrated wet-spray-swirl-flow unit with a swirl device as the core component and absorbent recycling. Air purification device. The device performs two-stage purification of the waste gas generated in the industrial process, uses clean water as the absorbent, and the absorbent can be recycled, and can efficiently capture particulate matter with a particle size below 5 μm in the air, which overcomes the inability of the cyclone separator to capture The shortcomings of fine particles, simple structure, high separation efficiency, long service life, can effectively alleviate the problem of particle pollution caused by industrial production. The technical scheme that the utility model adopts is as follows:
湿法喷淋旋流一体化空气净化装置,包括滤网、风机、喷淋装置、螺旋喷嘴、进水管、雾化喷嘴、溢流管、导叶、旋流装置、储罐、卧螺离心机、料斗、离心泵,所述的风机前设有滤网;风机通过管路与喷淋装置的进气口相连通;喷淋装置内部设有进水管,进水管下部与螺旋喷嘴相连通;喷淋装置的液体出口通过管路与卧螺离心机的进料口相连通;喷淋装置上的出气口通过管路与旋流装置的进气口相连通;旋流装置顶部设有雾化喷嘴;旋流装置内部设有溢流管与导叶;旋流装置的出液口通过管路与进水管相连通,管路上设有离心泵;卧螺离心机的固相出料口通过管路与料斗相连通;卧螺离心机的液相出料口通过管路与储罐的进液口相连通;储罐的出液口通过管路与雾化喷嘴相连通,管路上设有离心泵。Wet spray swirl integrated air purification device, including filter screen, fan, spray device, spiral nozzle, water inlet pipe, atomizing nozzle, overflow pipe, guide vane, swirl device, storage tank, decanter centrifuge , a hopper, a centrifugal pump, a filter screen is provided in front of the fan; the fan is connected to the air inlet of the spray device through a pipeline; a water inlet pipe is provided inside the spray device, and the lower part of the water inlet pipe is connected to the spiral nozzle; The liquid outlet of the shower device is connected with the feed port of the decanter centrifuge through the pipeline; the air outlet on the spray device is connected with the air inlet of the cyclone device through the pipeline; the top of the cyclone device is equipped with an atomizing nozzle ;The overflow pipe and the guide vane are arranged inside the swirl device; the liquid outlet of the swirl device is connected with the water inlet pipe through a pipeline, and a centrifugal pump is arranged on the pipeline; the solid phase outlet of the decanter centrifuge passes through the pipeline It is connected with the hopper; the liquid phase outlet of the decanter centrifuge is connected with the liquid inlet of the storage tank through the pipeline; the liquid outlet of the storage tank is connected with the atomizing nozzle through the pipeline, and the pipeline is equipped with a centrifugal pump .
进一步,所述的喷淋装置中的进水管下设有2~4个螺旋喷嘴,旋流装置顶部设有2~6个雾化喷嘴,雾化喷嘴呈中心对称分布。Further, 2 to 4 spiral nozzles are arranged under the water inlet pipe in the spraying device, and 2 to 6 atomizing nozzles are arranged on the top of the swirl device, and the atomizing nozzles are symmetrically distributed in the center.
本实用新型具有以下优点:The utility model has the following advantages:
(1)旋流装置作为核心部件,采用湿法旋流工艺,通过旋流装置顶部圆柱形筒体上的雾化喷嘴,向旋流装置混合腔内喷洒雾化的吸收剂,吸收剂将空气中的微细颗粒物吸附并凝聚成为大液滴,将气固分离转化为气液分离,可有效捕集空气中粒径在5μm以下的微细颗粒物,提高了对颗粒污染物的捕集能力和净化效率;(1) As the core component, the cyclone device adopts the wet cyclone process, sprays the atomized absorbent into the mixing chamber of the cyclone device through the atomizing nozzle on the cylindrical cylinder at the top of the cyclone device, and the absorbent absorbs the air The fine particles in the air are adsorbed and condensed into large droplets, and the gas-solid separation is converted into gas-liquid separation, which can effectively capture the fine particles with a particle size below 5 μm in the air, and improve the collection ability and purification efficiency of particle pollutants ;
(2)采用清水作为吸收剂,旋流装置使用后的吸收剂供喷淋装置再次使用,整个工艺过程中的吸收剂可循环利用,大大降低了操作成本;(2) Clean water is used as the absorbent, and the absorbent used by the cyclone device is used again by the spraying device, and the absorbent in the whole process can be recycled, which greatly reduces the operating cost;
(3)本装置采用两级净化工艺,喷淋装置可捕集空气中含有的大部分较大粒径的颗粒污染物,旋流装置则大大减轻了工作负担,仅净化粒径相对较小的颗粒污染物,可减少磨损,延长使用寿命。(3) This device adopts a two-stage purification process. The spray device can capture most of the larger particle diameters contained in the air. The swirl device greatly reduces the workload and only purifies relatively small particles. Particulate contamination reduces wear and increases service life.
附图说明Description of drawings
图1:本装置的工艺流程示意图;Figure 1: Schematic diagram of the process flow of the device;
图2:旋流装置结构示意图;Figure 2: Schematic diagram of the structure of the cyclone device;
图3:旋流装置顶部设有2个雾化喷嘴的俯视图示意图;Figure 3: A top view schematic diagram of two atomizing nozzles on the top of the swirl device;
图4:旋流装置顶部设有3个雾化喷嘴的俯视图示意图;Figure 4: A top view schematic diagram of three atomizing nozzles on the top of the swirl device;
图5:旋流装置顶部设有4个雾化喷嘴的俯视图示意图;Figure 5: A top view schematic diagram of 4 atomizing nozzles on the top of the swirl device;
图6:旋流装置顶部设有5个雾化喷嘴的俯视图示意图;Figure 6: A schematic top view of five atomizing nozzles on the top of the swirl device;
图7:旋流装置顶部设有6个雾化喷嘴的俯视图示意图。Figure 7: A schematic top view of six atomizing nozzles on the top of the cyclone device.
符号说明:Symbol Description:
1.滤网、2.风机、3.喷淋装置、4.螺旋喷嘴、5.进水管、6.雾化喷嘴、7.溢流管、8.导叶、9.旋流装置、10.储罐、11、12离心泵、13.卧螺离心机、14.料斗。1. Filter screen, 2. Fan, 3. Spray device, 4. Spiral nozzle, 5. Inlet pipe, 6. Atomizing nozzle, 7. Overflow pipe, 8. Guide vane, 9. Swirl device, 10. Storage tank, 11, 12 centrifugal pump, 13. decanter centrifuge, 14. hopper.
为了使本实用新型实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合附图进一步阐述本实用新型。In order to make the technical means, creative features, goals and effects of the utility model realized easy to understand, the utility model will be further elaborated below in conjunction with the accompanying drawings.
具体实施方式detailed description
如1所示,本实用新型的湿法喷淋旋流一体化空气净化装置,包括1.滤网、2.风机、3.喷淋装置、4.螺旋喷嘴、5.进水管、6.雾化喷嘴、7.溢流管、8.导叶、9.旋流装置、10.储罐、11、12离心泵、13.卧螺离心机、14.料斗,所述的风机2前设有滤网1;风机2通过管路与喷淋装置3的进气口相连通;喷淋装置3内部设有进水管5,进水管5下部与螺旋喷嘴4相连通;喷淋装置3的液体出口通过管路与卧螺离心机13的进料口相连通;喷淋装置3上部的出气口通过管路与旋流装置9的进气口相连通;旋流装置9顶部设有雾化喷嘴6;旋流装置9内部设有溢流管7与导叶8;旋流装置9的出液口通过管路与与进水管5相连通,管路上设有离心泵12;卧螺离心机13的固相出料口通过管路与料斗13相连通;卧螺离心机13的液相出料口通过管路与储罐10的进液口相连通;储罐10的出液口通过管路与雾化喷嘴6相连通,管路设有离心泵11。As shown in 1, the wet spraying and swirling integrated air purification device of the present invention includes 1. filter screen, 2. fan, 3. spraying device, 4. spiral nozzle, 5. water inlet pipe, 6. mist Nozzle, 7. overflow pipe, 8. guide vane, 9. swirl device, 10. storage tank, 11, 12 centrifugal pump, 13. decanter centrifuge, 14. hopper, the fan 2 is equipped with The filter screen 1; the fan 2 is connected with the air inlet of the spray device 3 through the pipeline; the water inlet pipe 5 is arranged inside the spray device 3, and the lower part of the water inlet pipe 5 is connected with the spiral nozzle 4; the liquid outlet of the spray device 3 The feed port of the decanter centrifuge 13 is connected through a pipeline; the air outlet on the upper part of the spray device 3 is connected with the air inlet of the swirl device 9 through a pipeline; the top of the swirl device 9 is provided with an atomizing nozzle 6 The inside of the swirl device 9 is provided with an overflow pipe 7 and a guide vane 8; the liquid outlet of the swirl device 9 communicates with the water inlet pipe 5 through a pipeline, and the pipeline is provided with a centrifugal pump 12; the decanter centrifuge 13 The solid phase outlet is connected with the hopper 13 through the pipeline; the liquid phase outlet of the decanter centrifuge 13 is connected with the liquid inlet of the storage tank 10 through the pipeline; the liquid outlet of the storage tank 10 is connected with the liquid outlet through the pipeline. The atomizing nozzles 6 are connected, and the pipeline is provided with a centrifugal pump 11 .
优选的喷淋装置3中的进水管5下设有2~4个螺旋喷嘴4,旋流装置顶部设有2~6个雾化喷嘴,雾化喷嘴呈中心对称分布。Preferably, the water inlet pipe 5 in the spray device 3 is provided with 2 to 4 spiral nozzles 4, and the top of the swirl device is provided with 2 to 6 atomizing nozzles, and the atomizing nozzles are symmetrically distributed in the center.
工作流程为:The workflow is:
待处理空气经滤网1初步过滤,除去其中含有的大颗粒物后,由风机2送入到喷淋装置3中,同时离心泵12将从旋流装置9底流管流出的吸收剂送入到进水管5中,并由螺旋喷嘴4形成喷雾,对空气进行一级净化。完成一级净化后的含尘吸收剂进入卧螺离心机13,经过分离后,颗粒物由固相出口排入到料斗14中,吸收剂则进入储罐10供循环利用。经过一级净化后的空气进入到旋流装置9上部的混合腔内,同时离心泵11将储罐10中的吸收剂送入到雾化喷嘴6中,雾化喷嘴6将吸收剂雾化成无数的细小液滴,在旋流装置9上部的混合腔内与空气进行充分混合接触,以吸收空气中含有的微细颗粒物,完成二级净化。经过二级净化后的洁净空气携带含尘液滴进入到旋流装置9的分离区,经过导叶8的造旋作用后,气液混合物旋转向下运动,在此过程中,比重大的液滴沿径向向壁面运动,比重轻的空气沿径向向中心运动,至底部锥段时,液滴沿壁面流从底流管流出,中心的气体则经溢流管7流出,进入外界大气环境,从底流管流出的吸收剂经泵12送入到进水管5中。The air to be treated is preliminarily filtered by the filter screen 1 to remove the large particles contained in it, and then sent to the spray device 3 by the fan 2, and at the same time, the centrifugal pump 12 sends the absorbent flowing out of the bottom flow pipe of the cyclone device 9 to the inlet. In the water pipe 5, the spray is formed by the spiral nozzle 4 to perform primary purification of the air. The dusty absorbent after primary purification enters the decanter centrifuge 13, and after separation, the particles are discharged into the hopper 14 from the solid phase outlet, and the absorbent enters the storage tank 10 for recycling. The air after primary purification enters the mixing chamber on the upper part of the cyclone device 9, and at the same time, the centrifugal pump 11 sends the absorbent in the storage tank 10 to the atomizing nozzle 6, and the atomizing nozzle 6 atomizes the absorbent into countless The fine droplets are fully mixed and contacted with the air in the mixing chamber on the upper part of the cyclone device 9, so as to absorb the fine particles contained in the air and complete the secondary purification. The clean air after the secondary purification carries the dusty liquid droplets into the separation area of the cyclone device 9. After the swirling effect of the guide vane 8, the gas-liquid mixture rotates and moves downward. The droplets move radially toward the wall, and the air with light specific gravity moves radially toward the center. When reaching the cone section at the bottom, the droplets flow out from the bottom flow pipe along the wall, and the gas in the center flows out through the overflow pipe 7 and enters the external atmosphere. , the absorbent flowing out from the underflow pipe is sent into the water inlet pipe 5 through the pump 12 .
通过上述实施例可见,本实用新型的湿法喷淋旋流一体化空气净化装置,对工业过程中产生的废气共进行两级净化,用清水作为吸收剂,且吸收剂能够循环利用,能够高效捕集空气中粒径在5μm以下的颗粒物,结构简单、分离效率高,使用寿命长,可有效缓解工业生产造成的颗粒物污染问题。It can be seen from the above examples that the wet spray and swirl integrated air purification device of the present utility model performs two-stage purification of the waste gas generated in the industrial process, uses clean water as the absorbent, and the absorbent can be recycled and can be used efficiently. It captures particles with a particle size below 5 μm in the air. It has a simple structure, high separation efficiency and long service life, which can effectively alleviate the problem of particle pollution caused by industrial production.
以上显示和描述了本实用新型的基本原理、主要特征和本实用新型的优点。本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等同物界定。The basic principles, main features and advantages of the present utility model have been shown and described above. The utility model is not limited by the above-mentioned embodiments, and what is described in the above-mentioned embodiments and the description only illustrates the principle of the utility model, and the utility model also has various changes and improvements without departing from the spirit and scope of the utility model , these changes and improvements all fall within the scope of the claimed utility model. The scope of protection required by the utility model is defined by the appended claims and their equivalents.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107376600A (en) * | 2017-08-25 | 2017-11-24 | 金川集团股份有限公司 | A kind of device of wet cleaning spray washing |
| CN111282399A (en) * | 2020-03-02 | 2020-06-16 | 上海济德能源环保技术有限公司 | Medium-high temperature gas purification cooler |
| CN111773865A (en) * | 2020-07-09 | 2020-10-16 | 中国石油大学(华东) | An experimental device and method for efficient removal of PM2.5 fine particles from industrial boiler exhaust |
-
2016
- 2016-03-14 CN CN201620193797.6U patent/CN205379776U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107376600A (en) * | 2017-08-25 | 2017-11-24 | 金川集团股份有限公司 | A kind of device of wet cleaning spray washing |
| CN111282399A (en) * | 2020-03-02 | 2020-06-16 | 上海济德能源环保技术有限公司 | Medium-high temperature gas purification cooler |
| CN111773865A (en) * | 2020-07-09 | 2020-10-16 | 中国石油大学(华东) | An experimental device and method for efficient removal of PM2.5 fine particles from industrial boiler exhaust |
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