CN205798371U - 25kg remelting continuous casting production line of aluminum ingots - Google Patents
25kg remelting continuous casting production line of aluminum ingots Download PDFInfo
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- CN205798371U CN205798371U CN201620603657.1U CN201620603657U CN205798371U CN 205798371 U CN205798371 U CN 205798371U CN 201620603657 U CN201620603657 U CN 201620603657U CN 205798371 U CN205798371 U CN 205798371U
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- ingot
- production line
- aluminium ingot
- continuous casting
- aluminium
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Abstract
The open a kind of 25kg remelting continuous casting production line of aluminum ingots of this utility model, pig moulding machine part: the volume 25kg of aluminum ingot casting mould, wall thickness 20mm, mold chain supporting thickness of slab 12mm；Knock ingot machine part: installing useless ingot remover in original bottom knocking ingot device, if secondary knocks ingot device, secondary is knocked to be provided with below ingot device and connect ingot steel plate；Aluminium ingot secondary cooling apparatus: cancel former cooling water pipe, installs bathing pool formula chiller additional in aluminium ingot carrier chain approach position, if water tray, carrier chain and aluminium ingot process from water tray, aluminium ingot water-bath cools down；Former layer transporter is strengthened, is adapted as meeting 25kg aluminium ingot gear ingot, turning over ingot equipment.Advantage: the casting speed of 25kg remelting continuous casting production line of aluminum ingots is up to 30t/h；Its Secondary water-bath cooling system ensure that aluminium ingot cooling effect；Secondary stripper apparatus can avoid the generation of waste product after aluminium ingot not demoulding second casting.
Description
Technical field
This utility model relates to remelting continuous casting production line of aluminum ingots.
Background technology
Remelting with aluminum ingot casting technique and relevant device through development for many years, in stabilization of equipment performance and automaticity side
Face achieves the most progressive.At present, the remelting continuous casting production line of aluminum ingots theoretical maximum production capacity of domestic production is 25t/
H, but affected by equipment O&M situation, casting temperature of aluminum liquid, casting speed and cooling effect, and separate unit 25t/h aluminium ingot is continuous
Casting machine is unable to reach preferable production capacity.And but Aluminum Electrolysis Production and casting process require the strongest seriality, if aluminum liquid can not
In time from electrolysis bath sucking-off, it is likely that the properly functioning of aluminium cell can be affected.According to rumor in the industry, partial electrolyte aluminum enterprise due to
Remelting aluminium ingot production line fault or actual production are too small, and the aluminum liquid of sucking-off overstocks, it is impossible to casting digestion, just use size slag case
Continuously casting, melts down further according to the condition of production, the aluminum liquid scaling loss that wherein produces, machine material inputs, human cost etc., far surpasses once
Property casting cost.And the most domestic 20kg remelting continuous casting production line of aluminum ingots commonly used there is problems in that
1. monolithic remelting aluminium ingot is lightweight, and in the unit interval, remelting aluminium ingot casts out quantity and yield is limited；2. by aluminum
Liquid casting temperature affects, and solidifies for aluminium ingot in guaranteeing mold, and production line casting speed cannot be substantially improved；
3.20kg remelting aluminium ingot, at the fountain cooling twice water tank through production line, easily causes aluminium ingot and piles up, make
Spray piping damages, cooling conveyer breaks down, and causes 20kg remelting aluminium ingot cooling effect not reach production requirement；
4. limited by working space and activity duration, in casting process produce waste product or not demoulding aluminium ingot cannot first time
Between effectively get rid of, and artificial waste discharge can upset rhythm of production, and fragile Casting Equipment；
5. use " well " shape banking arrangement of 4 steel bands, no matter manual operation or automatically bundling operation, rotate bundling and put down
Platform, fault rate is the highest, and bundling platform spare parts purchasing is costly, overhauls loaded down with trivial details.
Therefore, improving the production efficiency of remelting continuous casting production line of aluminum ingots further, a kind of production efficiency of exploitation is more
Height, quality is more preferable, and the contact foundry production line of casting technique coupling just becomes the most urgent.
Utility model content
This utility model is the above technical problem solved, and proposes 25kg remelting continuous casting production line of aluminum ingots.
The technical solution adopted in the utility model is: a kind of 25kg remelting continuous casting production line of aluminum ingots, at 20kg weight
Improve on the basis of molten continuous casting production line of aluminum ingots, pig moulding machine part: the volume 25kg of aluminum ingot casting mould, wall thickness
20mm, mold chain supporting thickness of slab 12mm；Knock ingot machine part: in original bottom knocking ingot device, useless ingot remover is installed, if
Useless ingot induction apparatus and secondary stripper apparatus, be provided with below secondary stripper apparatus and connect ingot steel plate；Aluminium ingot secondary cooling apparatus: cancel former
Cooling water pipe, installs bathing pool formula chiller additional in aluminium ingot carrier chain approach position, if water tray, carrier chain and aluminium ingot are from being filled with water
Process in pallet, aluminium ingot water-bath cools down；Former layer transporter is strengthened, is adapted as 30t gear ingot, turns over ingot equipment.
By Stacking Robots stacking, Stacking Robots 25kg remelting aluminium ingot special isolation fixture is installed.
Layer transporter disposes aluminium ingot often to pile up neatly bottoming ground floor 4 pieces, 5 pieces of 2-9 layer.Stacking Robots stacking aluminium ingot 9 layers.9 layers
Aluminium ingot sets 3 bundling steel bands, and bundling steel band is the most parallel.
This utility model has the advantage that: 1, the casting speed of 25kg remelting continuous casting production line of aluminum ingots is up to 30t/
h；2, its Secondary water-bath cooling system ensure that aluminium ingot cooling effect；3, in stacking procedure, Stacking Robots is at 45HZ frequency
Running under the conditions of rate, every 2mins completes a stacking；4, the packing platform after optimizing and bundling technique, effectively prevent packing
The system failure, through measuring and calculating, often buttress can save steel band cost 3.5 yuan, saves expense 1800 yuan every day；5, secondary stripper apparatus can be kept away
Exempt from the generation of waste product after aluminium ingot second casting；6, running under the conditions of casting machine 45HZ, actual production efficiency reaches 26.5t/h, per tour
Secondary start uptime 7h, 3 order of classes or grades at school of every day operation, have a daily output of 556.5t, compare 20kg casting machine production line,
Running under the conditions of 45HZ, actual production efficiency reaches 18t/h, every order of classes or grades at school start uptime 7h, 3 order of classes or grades at school of every day operation,
Have a daily output of 378t, 25kg aluminum ingot casting production line relatively 20kg aluminum ingot casting production line single line every day production capacity and improve nearly 178t.
Accompanying drawing explanation
Fig. 1 is casting machine of the present utility model, knocks ingot machine partial schematic diagram；
Fig. 2 is cooling system schematic diagram of the present utility model；
The stacking system schematic diagram of the present utility model of Fig. 3；
In figure, 1 25kg remelting aluminium ingot mould, 2 two stripper apparatus, 3 bathing pool formula chillers, 4 25kg
Remelting 9 layers of way of stacking of aluminium ingot；5 25kg remeltings aluminium ingot piles up neatly steel band position.
Detailed description of the invention
25kg remelting aluminium-ingot continuous casting continuous casting production line of aluminum ingots produces at 20kg remelting aluminium-ingot continuous casting
Improve on the basis of line, by casting machine, secondary stripper apparatus, cooling water tank, layer transporter, Stacking Robots and stacking packing dress
Put composition.
1. pig moulding machine
It is positioned at the pig moulding machine that foudry line is anterior, uses novel 25kg remelting aluminum ingot casting mould (to have on mold thickness
New requirement), and it is fixed on reinforced mold chain (supporting thickness of slab 12mm, D16 through hole) by articulated manner.Pig moulding machine
Mold bottom sealing water device cooling water inflow exceeds 20kg remelting aluminium ingot production line about 30%.Aluminum liquid is in distribution in mold
During, use the distributor of more capacity.Before foudry line runs, Field adjustment is needed to tap the frequency with ingot receiving device,
Guarantee casting mould moving speed, to knock ingot consistent with connecing ingot frequency.
2. two stripper apparatus
Treat on the reinforced chain of pig moulding machine fixing mold through a water-cooled parallel to knocking at ingot device, once knock ingot dress
Putting knocks by the aluminium ingot that can come off from mold and fall is connecing on ingot machine, enters cooling twice link.Fail from mold de-
The aluminium ingot fallen, through being arranged on the secondary stripper apparatus sensing knocking ingot device bottom, its Ke Ding mechanism carries out secondary percussion to mold.
Making what aluminium ingot dropped to knock ingot device bottom to connect on ingot steel plate, then useless ingot is transported to specify position by operating personnel.
3. aluminium ingot Secondary water-bath chiller
Fall and transport through chain, to Secondary water-bath chiller at the aluminium ingot connect on ingot machine.Cooling twice water tank have employed bathing pool
The type of cooling of formula, with 20kg remelting with compared with aluminum ingot casting production line, eliminates the shower water pipeline of water tank bottom, in conveying
Plate chain approach position installs water tray, carrier chain and aluminium ingot process from pallet additional, thus realizes aluminium ingot and quickly cool down.
4. layer transporter
Aluminium ingot after water-bath cools down, is transported to a layer conveyer by carrier chain.The gear ingot of conveyer, upset (25kg aluminium ingot
Gear ingot, turn over ingot ability), align, arranging-in-row device, it is ensured that aluminium ingot aluminium ingot weight increase after reliability service.
5. Stacking Robots
Stacking Robots uses 25kg remelting aluminium ingot special isolation fixture and matches the stacking of same efficiency with pig moulding machine
Program.Every layer of bottoming ground floor of remelting aluminium ingot after layer transporter 4 pieces, 5 pieces of 2-9 layer, become 9 by Stacking Robots code
Layer.
The newest banking arrangement
Code becomes the aluminium ingot of 9 layers, carries out bundling operation by manual or automatic baler.25kg remelting aluminium ingot bundling process
In, bundling steel band is 3 and parallel, instead of 4 band banking arrangement of groined type, removes bundling rotation platform, simplifies operator
Formula, it is ensured that equipment safety and steady runs, and decreases the consumption of steel band and steel band buckle simultaneously.
Claims (5)
1. a 25kg remelting continuous casting production line of aluminum ingots, on the basis of 20kg remelting continuous casting production line of aluminum ingots
Improve, it is characterized in that: pig moulding machine part: the volume 25kg of aluminum ingot casting mould, wall thickness 20mm, mold chain supporting thickness of slab
12mm；Knock ingot machine part: in original bottom knocking ingot device, useless ingot remover is installed, if useless ingot induction apparatus and secondary demoulding dress
Put, be provided with below secondary stripper apparatus and connect ingot steel plate；Aluminium ingot secondary cooling apparatus: cancel former cooling water pipe, at aluminium ingot carrier chain
Approach position installs bathing pool formula chiller additional, if water tray, carrier chain and aluminium ingot process from water tray, aluminium ingot water-bath is cold
But；Former layer transporter is strengthened, is adapted as 30t gear ingot, turns over ingot equipment.
25kg remelting continuous casting production line of aluminum ingots the most according to claim 1, is characterized in that: by Stacking Robots heap
Buttress, installs Stacking Robots 25kg remelting aluminium ingot special isolation fixture.
25kg remelting continuous casting production line of aluminum ingots the most according to claim 2, is characterized in that: layer transporter disposes aluminum
Ingot often piles up neatly bottoming ground floor 4 pieces, 5 pieces of 2-9 layer, 9 layers of stacking.
25kg remelting continuous casting production line of aluminum ingots the most according to claim 3, is characterized in that: Stacking Robots stacking
Aluminium ingot 9 layers.
25kg remelting continuous casting production line of aluminum ingots the most according to claim 4, is characterized in that: 9 layers of aluminium ingot set 3 and beat
Bundle steel band, bundling steel band is the most parallel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620603657.1U CN205798371U (en) | 2016-06-20 | 2016-06-20 | 25kg remelting continuous casting production line of aluminum ingots |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620603657.1U CN205798371U (en) | 2016-06-20 | 2016-06-20 | 25kg remelting continuous casting production line of aluminum ingots |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205798371U true CN205798371U (en) | 2016-12-14 |
Family
ID=58142045
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620603657.1U Expired - Fee Related CN205798371U (en) | 2016-06-20 | 2016-06-20 | 25kg remelting continuous casting production line of aluminum ingots |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205798371U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115502130A (en) * | 2022-09-29 | 2022-12-23 | 重庆天泰观复新材料有限公司 | Cleaning device of aluminum pig casting machine |
-
2016
- 2016-06-20 CN CN201620603657.1U patent/CN205798371U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115502130A (en) * | 2022-09-29 | 2022-12-23 | 重庆天泰观复新材料有限公司 | Cleaning device of aluminum pig casting machine |
| CN115502130B (en) * | 2022-09-29 | 2023-05-23 | 重庆天泰观复新材料有限公司 | Cleaning device of aluminum ingot casting machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20161214 Termination date: 20170620 |