CN205773866U - A kind of energy-saving inactivation tank realizing manually and automatically controlling - Google Patents
A kind of energy-saving inactivation tank realizing manually and automatically controlling Download PDFInfo
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- CN205773866U CN205773866U CN201620612776.3U CN201620612776U CN205773866U CN 205773866 U CN205773866 U CN 205773866U CN 201620612776 U CN201620612776 U CN 201620612776U CN 205773866 U CN205773866 U CN 205773866U
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Abstract
A kind of energy-saving inactivation tank realizing manually and automatically controlling, there is tank body, tank body is provided with left and right ellipse head and water inlet, air inlet, air vent, Butterworth Hatch, sewage draining exit, the pipeline that water inlet, air inlet, air vent, Butterworth Hatch and sewage draining exit are external is respectively arranged with ball valve, in being provided with cleaning device in tank body, connects Butterworth Hatch;Tank body is equipped cooling recirculation system；It is characterized in that: be all parallel with pneumatic stopping valve at the two ends of each ball valve；Being provided with " L " type transfer tube in tank body, tap into QI KOU in one end of " L " type transfer tube, the other end is provided with noiseless steam heater；Being also equipped with thermometer, pressure transducer and liquid level sensor on tank body, communication connects PLC, each pneumatic stopping valve of PLC drive connection respectively；This utility model inactivation efficiency is high, and energy consumption and operating cost are low, safe and reliable, will not be to environment, it is achieved that manually and automatically change control, greatly reduce the labor intensity of workman.
Description
Technical field
This utility model relates to biological effluent treatment field, a kind of realize manually and automatically controlling energy-saving go out
Tank alive.
Background technology
Currently, can produce big in experiment and production process in units such as Biopharmaceutical Enterprises, laboratory or scientific research institutions
The active bio waste water of amount, in these biological wastewaters, the antibacterial containing large number of viable and virus, have the biggest hazardness, needs
After sterilization processes and kills pathogen, just can enter next stage sewage disposal system.
Traditional processing method to biological wastewater is physical sterilization method, by using inactivation tank, and equipped corresponding pipe
Road, water pump and valve constitute biological wastewater inactivation system, inactivation tank is provided with left and right ellipse head and water inlet, air inlet,
Air vent, Butterworth Hatch, sewage draining exit, all fill on the pipeline that water inlet, air inlet, air vent, Butterworth Hatch and sewage draining exit are external
Having ball valve, connect Butterworth Hatch in being provided with cleaning device in tank body, wherein biological wastewater is inputted to tank body by water inlet, air inlet
Connecting high-temperature steam generation apparatus by external pipeline, Butterworth Hatch connects scale remover device and disinfectant solution by external pipeline
Device.The ultimate principle that biological wastewater is inactivated by inactivation tank is: be directly entered by high-temperature steam in active bio waste water, profit
The thalline degeneration of antibacterial or coagulase is made to lose activity and make bacterial death with high temperature, and in virus at high temperature DNA, RNA
Chemical bond straddle over year receipts heat cause bond fission, so that virus loses activity.
But, (1) mainly uses manually to use existing inactivation tank to there is problems in that when processing biological wastewater
Operating each valve and water pump, do not use the pattern of automatic operating, not only labor intensity is big, needs people at every moment to keep
Equipment side, and not energy-conserving and environment-protective, be easily generated damage operation and inactivation is the most thorough；(2) in inactivation tank, biological wastewater is carried out
During high-temperature inactivation, steam can not carry out being fully contacted mixing with biological wastewater, leverages inactivation efficiency, and biological wastewater
During inactivateing, lack mobility, thus be easy to form incrustation scale in inactivation tank, need follow-up cost substantial amounts of
Time carries out descaling rinsing；(3) design of existing inactivation tank is unreasonable, by connecting cooling water system pair at tank body peripheral hardware interlayer
Biological wastewater after inactivation treatment is lowered the temperature, and this volume not only resulting in tank body increases, the space that takies is big, and not
The inactivation tank carrying out inactivation treatment can be carried out isothermal holding, thus not reach the effect of high-temperature inactivation, leverage
The efficiency of inactivation；(4) being not provided with exhaust treatment system on inactivation tank, in tank body, gas does not sterilize through thorough disinfection
And when directly discharging, easily cause environmental pollution, people's life and health is caused serious threat.
Summary of the invention
The purpose of this utility model seeks to solve to use current inactivation tank to exist when processing biological wastewater
The problems referred to above, for this, a kind of inactivation efficiency is high, it is safe and reliable to operate, it is achieved the energy-saving inactivation tank manually and automatically controlled.
Concrete scheme of the present utility model is: a kind of energy-saving inactivation tank realizing manually and automatically controlling, and has tank
Body, tank body is provided with left and right ellipse head and water inlet, air inlet, air vent, Butterworth Hatch, sewage draining exit, in water inlet, air inlet
It is respectively arranged with ball valve on the pipeline that mouth, air vent, Butterworth Hatch and sewage draining exit are external, in being provided with cleaning device in tank body, connects cleaning
Mouthful, tank body is equipped cooling recirculation system；It is characterized in that: be all parallel with pneumatic stopping valve at the two ends of each ball valve；?
Being provided with " L " type transfer tube in tank body, one end of " L " type transfer tube taps into QI KOU in vertically arranging, the other end is horizontally disposed to be stretched into
To tank base and be provided with noiseless steam heater in exit, noiseless steam heater is near the ellipse of tank body wherein side
End socket；Being also equipped with thermometer, pressure transducer and liquid level sensor on tank body, communication connects PLC respectively, and PLC is controlled
Device processed constitutes drive connection with each pneumatic stopping valve respectively.
Tank body described in this utility model is provided with dividing potential drop mouth, and dividing potential drop mouth passes through the external caisson of pipeline, and at pipeline
On equipped with relief valve.
Heat-insulation layer it is fitted with on the outer wall of tank body described in this utility model, and on one of them ellipse head of tank body
It is provided with manhole.
Tank body described in this utility model is provided with recirculated water entrance, passes through recirculated water between recirculated water entrance and sewage draining exit
Pipe has been sequentially connected in series heat exchanger with water circulating pump to constitute described cooling recirculation system, and the heat transferring medium arrival end at heat exchanger fills
There are cooling water conveying pipe, external blow-off pipe on circulating water pipe；Described cooling water conveying pipe is equipped with the most also on blow-off pipe
The ball valve of connection and pneumatic stopping valve, pneumatic stopping valve and water circulating pump constitute drive connection with PLC respectively.
Water circulating pump described in this utility model is composed in parallel to constitute the using and the reserved by two, every water circulating pump institute
Pipeline on be respectively arranged with ball valve.
At the tail end of air vent external pipeline equipped with exhaust gas filter in this utility model.
This utility model has the advantage that
(1) this utility model simple in construction, design ingenious, while realizing Non-follow control, by use PLC
Achieve the Automated condtrol to each water pump and pneumatic stopping valve, thus greatly reduce the labor intensity of workman, accomplish
Unmanned, improves inactivation efficiency, reduces energy consumption and operating cost；
(2) this utility model is achieved temperature involved during inactivation tank operation, pressure, liquid by PLC
Position and the real time record of other parameter index, the foundation properly functioning in this, as judging system, safety is greatly improved；
(3) this utility model is by arranging " L " type transfer tube and noiseless steam heater in inactivation tank, is guaranteeing steam
It is fully contacted while mixing with biological wastewater so that biological wastewater back and forth refluxes in inactivation tank, the most not only improves
Inactivation efficiency, and prevent biological wastewater when inactivateing, incrustation scale in biological wastewater condenses on the inwall of inactivation tank,
Thus substantially reduce the workload of follow-up descaling rinsing；
(5) this utility model configures heat-insulation layer on inactivation tank, effectively prevent scattering and disappearing of heat in inactivation process, thus
Ensure that inactivating efficacy；
(6) by arranging relief valve on inactivation tank in this utility model, it is ensured that biological wastewater is being carried out by inactivation tank
During inactivation treatment, in the range of the pressure in tank body maintains calibration value, improve the safety that system is run；
(7) this utility model is by the external exhaust gas filter of exhaust ports at inactivation tank so that the gas warp in tank body
Arranging in air again after crossing process, in case causing environmental pollution, and people's life and health being threatened.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
In figure: 1 tank body, 2 left ellipse heads, 3 right ellipse heads, 4 water inlets, 5 air inlets, 6 aerofluxuss
Mouthful, 7 Butterworth Hatch, 8 sewage draining exits, 9 ball valves, 10 cleaning devices, 11 pneumatic stopping valves, 12 " L " type transfer tube,
13 noiseless steam heaters, 14 thermometers, 15 pressure transducers, 16 liquid level sensors, 17 dividing potential drop mouths, 18 storages
Device of air, 19 relief valve, 20 heat-insulation layers, 21 manholes, 22 recirculated water entrances, 23 circulating water pipes, 24 heat exchangers,
25 water circulating pumps, 26 cooling water conveying pipes, 27 blow-off pipes, 28 exhaust gas filters, 29 blowdown ponds.
Detailed description of the invention
Seeing Fig. 1, this utility model has tank body 1, and tank body 1 is provided with left and right ellipse head 2,3 and water inlet 4, air inlet
Mouth 5, air vent 6, Butterworth Hatch 7, sewage draining exit 8, external in water inlet 4, air inlet 5, air vent 6, Butterworth Hatch 7 and sewage draining exit 8 institute
Pipeline on be respectively arranged with ball valve 9, be provided with in tank body 1 cleaning device 10 in connect Butterworth Hatch 7；All it is parallel with at the two ends of each ball valve
Pneumatic stopping valve 11；Being provided with " L " type transfer tube 12 in tank body 1, one end of " L " type transfer tube 12 taps into QI KOU in vertically arranging
5, the other end is horizontally disposed stretches to be provided with bottom tank body 1 and in exit noiseless steam heater 13, noiseless steam-water mixing
Device 13 is alternatively right ellipse head 3 near the left ellipse head 2(of tank body 1)；Be also equipped with thermometer 14 on tank body 1, pressure passes
Sensor 15 and liquid level sensor 16, respectively communication connects PLC, PLC respectively with each pneumatic stopping valve 11 structure
Become drive connection；Tank body 1 is equipped with cooling recirculation system.
Tank body 1 described in the present embodiment is provided with dividing potential drop mouth 17, dividing potential drop mouth 17 by the external caisson of pipeline 18, and
Equipped with relief valve 19 on pipeline so that in the range of the pressure in tank body 1 maintains calibration value, thus improve the peace that system is run
Quan Xing.
Heat-insulation layer 20 it is fitted with on the outer wall of tank body 1 described in the present embodiment, and at one of them ellipse head of tank body 1
It is provided with manhole 21, in order to the disposition of biological wastewater in observation tank body 1, and it is interior to phase to facilitate staff to enter tank body 1
Close device to overhaul.
Tank body 1 described in the present embodiment is provided with recirculated water entrance 22, by following between recirculated water entrance 22 and sewage draining exit 8
Ring water pipe 23 has been sequentially connected in series heat exchanger 24 with water circulating pump 25 to constitute described cooling recirculation system, in the heat exchange of heat exchanger 24
Medium inlet end is equipped with cooling water conveying pipe 26, external blow-off pipe 27 on circulating water pipe 23；Described cooling water conveying pipe 26 with
Be equipped with ball valve parallel with one another 9 and pneumatic stopping valve 11 on blow-off pipe 27, pneumatic stopping valve 11 and water circulating pump 25 respectively with
PLC constitutes drive connection.
Water circulating pump 25 described in the present embodiment is composed in parallel to constitute the using and the reserved by two, at every water circulating pump 25
Ball valve 9 it is respectively arranged with on the pipeline at place.
At the tail end of air vent 6 external pipeline equipped with exhaust gas filter 28 in the present embodiment.
Inactivateing tank in the present embodiment is horizontal pressure vessel, and the design condition that should meet is as follows: (1) design pressure: in tank:
0.3MPa;(2) design temperature: in tank: 150 DEG C；(3) operating temperature: in tank: 146 DEG C;(4) operating pressure: in tank:
0.25MPa;(5) temperature fluctuation: ± 2 DEG C；(6) temperature homogeneity: ± 2 DEG C；(7) nominal volume: 1000L；Total measurement (volume) is
1250L, inner diameter of steel flue 1000mm, height is 1530mm, a diameter of 1100mm of heat-insulation layer 29, coefficient: 850%；(8) equipment
Liner material: SUS304；(9) heating-up time: be raised to 125 DEG C from 20 DEG C, need 45min;(10) standard, regulation are manufactured and designed:
GB150-2011 " GB150-1998 " designs, manufactures, checks and accepts；It is polished to Ra3.2 μm in the tank of 1# inactivation tank and 2# inactivation tank,
Without dead angle health convenient for cleaning；Tank body outer surface is polished to Ra0.8 μm.
In the present embodiment, the temperature-sensing probe of liquid level sensor 16 uses 304 rustless steels to make, and surface finish processes, tool
There is dirt corrosion-resistant, resistance to；Heatproof more than 130 DEG C, reliability is high.
In the present embodiment, each ball valve 9 is numbered J1, J2～J9 successively, each pneumatic stopping valve 11 be numbered successively F1,
F2～F7.
Work process of the present utility model is following, and (unlatching/closedown of each pneumatic stopping valve is all in PLC as follows
Control lower realization):
(1) biological wastewater inactivation treatment: pneumatic stopping valve F4 opens, and biological wastewater enters in tank body 1 from water inlet 4,
Liquid level is monitored and transmits Monitoring Data to PLC, when the water level in tank body reaches by liquid level sensor 16 in real time
During designated water level (60%-70% of tank body internal volume), pneumatic stopping valve F3 opens, and the high temperature in external steam raising plant steams
Vapour is passed through to tank body by pipeline, and carries out being fully contacted mixing with biological wastewater under the effect of noiseless steam heater 13,
Pathogen in biological wastewater is carried out high-temperature inactivation, meanwhile, biological wastewater under the promotion of steam in tank body-internal-circulation
Reciprocally reflux, effectively prevent the generation of fouling；During inactivation, when tank body 1 internal gas pressure exceedes setting value, safety
Valve 19 is opened, and enters to caisson 18, the gas of excess to guarantee that the air pressure in tank body 1 maintains one from dividing potential drop mouth 17
In fixed scope.
(2) cooling: open ball valve J8 or J9, pneumatic stopping valve F5, F7 open, and cooling recirculation system startup optimization, to warp
Crossing the biological wastewater after inactivation treatment to lower the temperature, when the temperature of biological wastewater is reduced to 40 DEG C, pneumatic stopping valve F5, F7 close
Close, F6 open, biological wastewater from blow-off pipe 27 row to the blowdown pond 29 of next stage sewage disposal system.
(3) clean: pneumatic stopping valve F1 opens, and external disinfectant solution device/scale remover device is passed through to Butterworth Hatch 7 respectively
Disinfectant solution/scale remover, and carry out disinfection and descaling rinsing to tank body 1 is internal by cleaning device 10.
(4) vapor sterilization, pneumatic stopping valve F3, steam is passed through in tank body 1 and carries out high-temperature disinfection treatment, disinfected
After, the gas in tank body 1 again passes by after the secondary sterilization of exhaust gas filter 28 processes and discharges outside tank body.
Claims (6)
1. realize the energy-saving inactivation tank that manually and automatically controls, there is tank body, tank body be provided with left and right ellipse head and
Water inlet, air inlet, air vent, Butterworth Hatch, sewage draining exit, outside water inlet, air inlet, air vent, Butterworth Hatch and sewage draining exit institute
It is respectively arranged with ball valve on the pipeline connect, connects Butterworth Hatch in being provided with cleaning device in tank body, tank body is equipped cooling recirculation system；
It is characterized in that: be all parallel with pneumatic stopping valve at the two ends of each ball valve；Being provided with " L " type transfer tube in tank body, " L " type is transferred
One end of pipe taps into QI KOU in vertically arranging, the other end is horizontally disposed to be stretched to tank base and is provided with noiseless vapour in exit
Water mixer, noiseless steam heater is near the ellipse head of tank body wherein side；Be also equipped with thermometer on tank body, pressure passes
Sensor and liquid level sensor, communication connects PLC respectively, and PLC constitutes driving with each pneumatic stopping valve respectively
Connect.
A kind of energy-saving inactivation tank realizing manually and automatically controlling the most according to claim 1, is characterized in that: described tank
Body is provided with dividing potential drop mouth, and dividing potential drop mouth passes through the external caisson of pipeline, and equipped with relief valve on pipeline.
A kind of energy-saving inactivation tank realizing manually and automatically controlling the most according to claim 1, is characterized in that: described tank
It is fitted with heat-insulation layer on the outer wall of body, and is provided with manhole on one of them ellipse head of tank body.
4., according to a kind of energy-saving inactivation tank realizing manually and automatically controlling described in claim 1 or 3, it is characterized in that: institute
State tank body and be provided with recirculated water entrance, be sequentially connected in series heat exchanger by circulating water pipe and followed between recirculated water entrance and sewage draining exit
Ring water pump is to constitute described cooling recirculation system, and the heat transferring medium arrival end at heat exchanger is managed, in circulation equipped with cooling water conveying
External blow-off pipe on water pipe；Described cooling water conveying pipe is equipped with ball valve parallel with one another and pneumatic stopping valve on blow-off pipe,
Pneumatic stopping valve and water circulating pump constitute drive connection with PLC respectively.
A kind of energy-saving inactivation tank realizing manually and automatically controlling the most according to claim 4, is characterized in that: described in follow
Ring water pump is composed in parallel to constitute the using and the reserved by two, is respectively arranged with ball valve on the pipeline at every water circulating pump place.
A kind of energy-saving inactivation tank realizing manually and automatically controlling the most according to claim 1, is characterized in that: in aerofluxus
The tail end of mouth external pipeline is equipped with exhaust gas filter.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620612776.3U CN205773866U (en) | 2016-06-21 | 2016-06-21 | A kind of energy-saving inactivation tank realizing manually and automatically controlling |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620612776.3U CN205773866U (en) | 2016-06-21 | 2016-06-21 | A kind of energy-saving inactivation tank realizing manually and automatically controlling |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205773866U true CN205773866U (en) | 2016-12-07 |
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ID=58133396
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620612776.3U Active CN205773866U (en) | 2016-06-21 | 2016-06-21 | A kind of energy-saving inactivation tank realizing manually and automatically controlling |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205773866U (en) |
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2016
- 2016-06-21 CN CN201620612776.3U patent/CN205773866U/en active Active
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| GR01 | Patent grant |