CN205762428U - Mobile phone automatic sorting device based on machine vision - Google Patents
Mobile phone automatic sorting device based on machine vision Download PDFInfo
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- CN205762428U CN205762428U CN201620520292.6U CN201620520292U CN205762428U CN 205762428 U CN205762428 U CN 205762428U CN 201620520292 U CN201620520292 U CN 201620520292U CN 205762428 U CN205762428 U CN 205762428U
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Abstract
The utility model discloses mobile phone automatic sorting device based on machine vision, including the streamline carrying mobile phone and the sorting unit being placed on streamline, sorting unit includes the Video Detection instrument being fixed on above streamline and is positioned at the deflector rod device of streamline side, deflector rod device is driven by Video Detection instrument, when Video Detection instrument detects defective products mobile phone, deflector rod device this defective products mobile phone is stirred process so that this defective products mobile phone putting position on streamline towards with the putting position of qualified mobile phone towards inconsistent.
Description
Technical field
This utility model relates to the detection streamline in a kind of mobile phone production process, particularly relates to a kind of based on machine vision
Mobile phone automatic sorting device.
Background technology
Along with popularizing of smart mobile phone, the market demand of smart mobile phone is increasing；But owing to intelligent machine function is complicated
And user is more and more higher to outward appearance, the prescription of mobile phone, mobile phones design is more and more thinner, the factor of each side causes assembling
Production is increasingly difficult to, and the manufacturing cost causing smart mobile phone is the highest, if in an assembling process, has material neglected loading or dress
Mistake, will result directly in and do over again, and on the one hand causes material report to damage, and human cost also can increase therewith.To sum up, all mobile phone assembly plants
Family is required for a set of auxiliary detection instrument in an assembling process, directly detection after each assembling station terminates, it is judged that have
Without neglected loading, there is error-free material, correct etc. with or without installing.
To sum up, the technical problem of prior art is: 1, complex manufacturing, if not controlling to cause fraction defective the highest,
Tear shell material to be caused report damage, labour cost etc. of doing over again open；
2, the most also there is no the special inspecting equipment for this function of standard；
3, the required labor workload of detection is big, and efficiency is low, the bad guarantee of accuracy.
Utility model content
Technical problem to be solved in the utility model is to provide a kind of mobile phone automatic sorting device based on machine vision,
Qualified mobile phone on streamline and defective mobile phone can be carried out the automation equipment sorted, save manpower, and have good
Reliability.
The technical scheme that the above-mentioned technical problem of this utility model solution is used is:. mobile phone based on machine vision is automatic
Sorting unit, it is characterised in that including the streamline carrying mobile phone and the sorting unit being placed on streamline, sorting unit includes
Being fixed on the Video Detection instrument above streamline and be positioned at the deflector rod device of streamline side, described deflector rod device is examined by video
Survey instrument drive, when Video Detection instrument detects defective products mobile phone, deflector rod device this defective products mobile phone is stirred process from
And make this defective products mobile phone putting position on streamline towards with the putting position of qualified mobile phone towards inconsistent.
The further preferred version of this utility model is: deflector rod device includes steering wheel and driving lever, and driving lever is by servo driving, just
Driving lever under beginning state towards with streamline towards identical；Driving lever after action towards with streamline towards vertical, this group
Bar encounter defective products mobile phone make defective products mobile phone towards deviation initial towards.
The further preferred version of this utility model is: described streamline includes two fixed strips and is positioned at two fixed strips
Transmission belt, sorting unit also includes that framework, described framework are supported on two described fixed strips, the front side tool of described framework
Input port, the rear side of described framework is had to have delivery outlet.
The further preferred version of this utility model is: Video Detection instrument is installed on the top position of framework, and described dials
Lever apparatus is installed on the lower position of framework.
The further preferred version of this utility model is: described Video Detection instrument is industrial camera.
The further preferred version of this utility model is: be provided with the light light towards transmission belt center in described framework
Source.
Compared with prior art, the utility model has the advantages that: 1) use machine vision method, can effectively substitute people
Work detects, and saves manpower in a large number, reduces production cost.Through screening underproof mobile phone being positioned against with qualified on streamline
Mobile phone be positioned against difference, it is simple to manually differentiate.
2) comparing the randomness of manual detection, the method for machine vision can more can guarantee that detection concordance.
3) detection fixture is simple, it is only necessary to a proximity switch has detected whether that material arrives, and testee has only to put
Inside camera fields of view, software can adjust detection angles automatically, it is not necessary to revises existing production line structure.
4) line model has only to install standard carriage on streamline, it is not necessary to destroy existing pipeline organization.
Accompanying drawing explanation
Fig. 1 is axonometric chart of the present utility model (one)；
Fig. 2 is axonometric chart of the present utility model (two)；
Fig. 3 is schematic diagram of the present utility model；
Fig. 4 is enlarged drawing at the A of Fig. 1.
Detailed description of the invention
Below in conjunction with accompanying drawing embodiment, this utility model is described in further detail.
Mobile phone automatic sorting device based on machine vision, including the streamline of conveying mobile phone and dividing of being placed on streamline
Screening device, sorting unit includes the Video Detection instrument 1 being fixed on above streamline and is positioned at the deflector rod device 2 of streamline side,
Deflector rod device 2 is driven by Video Detection instrument 1, and when Video Detection instrument 1 detects defective products mobile phone 3, deflector rod device 2 is bad to this
Product mobile phone 3 carries out stirring process so that this defective products mobile phone 3 putting position on streamline is towards the pendulum with qualified mobile phone 4
Put be positioned against inconsistent.
Deflector rod device 2 includes steering wheel 21 and driving lever 22, and driving lever 22 is driven by steering wheel 21, the driving lever 22 under original state towards
With streamline towards identical；Driving lever 22 after action towards with streamline towards vertical, defective products hands encountered by this driving lever 22
Machine 3 make defective products mobile phone 3 towards deviation initial towards.
Streamline includes two fixed strips 5 and is positioned at the transmission belt 6 of two fixed strips 5, and sorting unit also includes framework 7, framework 7
Being supported on two fixed strips 5, the front side of framework 7 has input port 71, and the rear side of framework 7 has delivery outlet 72.
Video Detection instrument 1 is installed on the top position of framework 7, and deflector rod device 2 is installed on the lower position of framework 7.
Video Detection instrument 1 is industrial camera.The light light source 8 towards transmission belt center it is provided with in framework.
Design a kind of vision auxiliary on-line checking scheme using machine vision mode, smart mobile phone can be assisted to assemble raw
Assembling quality during product, so that it is guaranteed that the quality of mobile phone, reduces because the artificial material report caused of slipping up that assembles damages, does over again and make
Human cost is become to increase.
The hardware of this system is mainly by panel computer, the industrial camera of 5,000,000 pixels, secondary light source, band RS-232 communication
It is made up of the panel of 24V input/output function and the pallet grippers with NPN sensor.Run on panel computer and independently open
The machine vision software sent out, the major function of software is:
1. program first sets the content wanting detection, at least needs an anchor point and a test point；
2. detection method comprises template matching, form fit, rim detection, gray value detection, RGB detection etc.；
3. user with grassroot project title, and can increase detection content for this project, can directly invoke after keeping；
4. existing project detection content can be edited, deleted, the operation such as increase；
5. during proper testing, by with panel communication, monitoring the signal of sensor in real time, be put on fixture when there being material
When, process control industry camera take pictures acquisition photo (judging whether to need a bright light source by setting), program is the most logical
Cross template matching algorithm and find anchor point, then go item by item to make a decision according to detection content, tested having one and collect knot
Fruit and every test result show on software interface；
6. if single-station pattern, system can allow tests giving a green light of PASS, and test FAIL sends out a warning and buzzing
Device is reported to the police；
7. if in ray mode, Reference Design mode, can be the most clearly fault or just when product flows out testing cassete
Often；
8. software support test record is inquired about according to various forms, and provides second development interface.
Above a kind of mobile phone automatic sorting device based on machine vision provided by the utility model is carried out in detail
Introducing, principle of the present utility model and embodiment are set forth by specific case used herein, above example
Illustrate that being only intended to help understands this utility model and core concept.It should be pointed out that, the ordinary skill people for the art
For Yuan, on the premise of without departing from this utility model principle, it is also possible to this utility model is carried out some improvement and modification, this
A little improvement and modification also fall in this utility model scope of the claims.
Claims (5)
1. mobile phone automatic sorting device based on machine vision, it is characterised in that include carrying the streamline of mobile phone and being placed in flowing water
Sorting unit on line, sorting unit includes the Video Detection instrument being fixed on above streamline and is positioned at the driving lever of streamline side
Device, deflector rod device is driven by Video Detection instrument, and when Video Detection instrument detects defective products mobile phone, deflector rod device is bad to this
Product mobile phone carry out stirring process so that this defective products mobile phone putting position on streamline towards with the putting of qualified mobile phone
It is positioned against inconsistent；
Deflector rod device includes steering wheel and driving lever, driving lever by the driving lever under servo driving, original state towards with streamline towards
Identical；Driving lever after action towards with streamline towards vertical, defective products mobile phone encountered by this driving lever makes the court of defective products mobile phone
To deviation initial towards.
2. according to claim 1 mobile phone based on machine vision automatic sorting device, it is characterised in that streamline includes that two fix
Bar and be positioned at the transmission belt of two fixed strips, sorting unit also includes framework, and framework is supported on two fixed strips, the front side tool of framework
Having input port, the rear side of framework has delivery outlet.
3. according to claim 2 mobile phone based on machine vision automatic sorting device, it is characterised in that Video Detection instrument is installed on
The top position of framework, deflector rod device is installed on the lower position of framework.
4. according to claim 1 mobile phone based on machine vision automatic sorting device, it is characterised in that Video Detection instrument is industry
Camera.
5. according to claim 2 mobile phone based on machine vision automatic sorting device, it is characterised in that be provided with light in framework
Light source towards transmission belt center.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620520292.6U CN205762428U (en) | 2016-05-31 | 2016-05-31 | Mobile phone automatic sorting device based on machine vision |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620520292.6U CN205762428U (en) | 2016-05-31 | 2016-05-31 | Mobile phone automatic sorting device based on machine vision |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205762428U true CN205762428U (en) | 2016-12-07 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620520292.6U Active CN205762428U (en) | 2016-05-31 | 2016-05-31 | Mobile phone automatic sorting device based on machine vision |
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| Country | Link |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107961991A (en) * | 2017-11-16 | 2018-04-27 | 铭板精密科技(中山)有限公司 | A kind of checking image device suitable for phone shell |
| CN109654356A (en) * | 2018-12-29 | 2019-04-19 | 广州供电局有限公司 | Rail set and monitoring system |
| CN110026359A (en) * | 2019-04-19 | 2019-07-19 | 史敬祥 | A kind of fruit process with automatic poking unrest function manually screening installation |
-
2016
- 2016-05-31 CN CN201620520292.6U patent/CN205762428U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107961991A (en) * | 2017-11-16 | 2018-04-27 | 铭板精密科技(中山)有限公司 | A kind of checking image device suitable for phone shell |
| CN109654356A (en) * | 2018-12-29 | 2019-04-19 | 广州供电局有限公司 | Rail set and monitoring system |
| CN109654356B (en) * | 2018-12-29 | 2021-02-02 | 广东电网有限责任公司广州供电局 | Track device and monitoring system |
| CN110026359A (en) * | 2019-04-19 | 2019-07-19 | 史敬祥 | A kind of fruit process with automatic poking unrest function manually screening installation |
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