CN205758257U - A kind of carpet and the equipment of manufacture thereof - Google Patents
A kind of carpet and the equipment of manufacture thereof Download PDFInfo
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- CN205758257U CN205758257U CN201620027205.3U CN201620027205U CN205758257U CN 205758257 U CN205758257 U CN 205758257U CN 201620027205 U CN201620027205 U CN 201620027205U CN 205758257 U CN205758257 U CN 205758257U
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- carpet
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Abstract
The utility model discloses a kind of novel carpet and manufacture equipment thereof, traditional textile carpet manufacture is combined cleverly with cast film technology, develop the carpet that a kind of simple procedures manufactures, overturn carpet definition in conventional textile industry, improve production efficiency, greatly reduce artificial and production cost, and performance and the quality of membrane material, the functionalization of simple realization carpet and variation can be adjusted as desired to.
Description
Technical field
This utility model relates to the carpet in field of textiles, particularly relates to a kind of non-woven carpet and manufacture equipment thereof.
Background technology
Carpet, is with cotton, fiber crops, hair, silk, grass natural fiber or the chemical synthetic fiber class raw material such as yarn, manually or machine
Tool technique carries out knitting, synthetic tuft or the ground paving application that is formed by weaving, and this is the definition of tradition carpet.
Fiber-like raw material is necessarily manually woven by traditional carpet manufacture, machine interweave or tufting, then through gluing, cut
The later process such as floss arrange and form.The manufacturing process of tradition carpet is many, it is simply that the tufted carpet that production efficiency is the highest now is also wanted
Through basic unit, tufting, gluing or compound, after the several operation in road, operation many is to affect production efficiency, and two are to increase and produce into
This, three is to increase waste.
Casting films, is a kind of tensionless winkler foundation by the quenching production of melt sialorrhea, nondirectional cast film, is characterized in raw
Product speed is fast, and yield is high, and the transparency of thin film, glossiness, thickness evenness etc. are outstanding.Cast film has superior
Heat sealability and the excellent transparency, be one of main packaging composite base material, is used for producing Tropical cooking film, vacuum plated aluminum film
Deng.
Therefore, those skilled in the art is devoted to develop a kind of either simplex sequence carpet applying cast film technology, thus carries
High efficiency, reduce artificial and production cost.
Utility model content
For achieving the above object, this utility model provides a kind of carpet, and this carpet has carpet surface layer and casting films layer, should
At least some of of carpet surface layer is made up of fibrous raw material, and at least some of of this casting films layer is made up of casting films filmogen,
This carpet surface layer and this casting films layer are entrenched togather.
In a kind of preferred implementation of the present utility model, carpet layer by the pattern arrangement according to design by fibre
The yarn composition that dimension raw material is spun into, described casting films layer is made up of the casting films filmogen chosen as required；This carpet surface layer
It is entrenched togather with this casting films layer；Further, this carpet surface layer and this casting films layer are the casting films filmogens by fritting
It is entrenched togather through extruding, cooling with fibrous raw material or the yarn that is spun into by fibrous raw material.
The fibrous raw material that this utility model uses can select the weaving of any kind, carpet fiber former as required
Material, such as polypropylene fibre；The yarn being spun into by fibrous raw material can select the weaving of any kind, carpet yarn as required
One or more in line, such as, be commonly used for the Chenille Yarns of bathroom ground cushion, be commonly used for car mat and the polypropylene of family's decorations carpet
Yarn, the terylene buiky yarn etc. of good hand feeling.
First, the filmogen of the casting films that this utility model uses can select according to the requirement of curtain coating face performance, institute
The material having energy hot melt film-formation is used equally to this utility model, such as resinae, thermoplastic elastomer (TPE) class etc..
Described resinous material includes but not limited to: high abrasion resin (such as PA, UHMWPE), high fluidity resin (as PS,
HIPS, ABS, PE, PP, PA), lazy flow plastics (such as PC, MPPO, PPS), modified resin.
Described thermoplastic elastomer (TPE) class material includes but not limited to: phenylethylene (such as SBS, SIS, SEBS, SEPS), alkene
Class (such as TP0, TPV), diene class (such as TPB, TPI), polyvinyl chloride-base (such as TPVC, TCPE), urethane class (such as TPU), esters (as
TPEE), amide-type (such as TPAE), Organic fluoride class (such as TPF), silicone and vinyl etc..
Secondly, the filmogen of described casting films also can add color masterbatch and/or filler as requested.Color masterbatch is usually tree
Fat and the mixture of pigment, filler generally can use the inorganic material such as pulverized limestone, Kaolin.
Again, the filmogen of described casting films also can be added as needed on function additive, as fire retardant, antioxidant,
Flavor capsule, antistatic finishing agent etc..
Being generally of floss layer (carpet surface layer), basic unit and bottom in traditional multiple structure carpet, wherein basic unit serves
Gu floss, support floss yarn effect, otherwise floss yarn can loose, come off, therefore basic unit is indispensable part；And bottom is typically
Directly with one layer of floor contact, it can play anti-skidding, decoration, the most admittedly floss and regulate the effect of carpet soft durometer, because of
This is also very important ingredient.Casting films layer in this utility model instead of the basic unit in tradition carpet and/or the end
Layer, and both are united two into one, the structure making carpet is simpler, also simplify the manufacturing process of carpet simultaneously, shortens manufacture
Time, reduce cost, improve manufacture efficiency.
Preferably, the casting films layer of described carpet is many subgrades composite construction, by different color and/or the stream of difference in functionality
Prolonging film filmogen subgrade composition, the number of plies of compound casting films subgrade is preferably layer 2-3.
This utility model additionally provides the manufacture method of above-mentioned carpet, and the method includes fibrous raw material chimeric with casting films
Becoming an overall step, the described entirety after being fitted together to is moulding carpet；This moulding carpet is the most clipped, or warp further
Bound edge, lock seaming become finished carpet after processing.Through the carpet that the method manufactures, from fibrous raw material to moulding carpet, only need one work
Sequence, is not required to through knitting device, it is not required that tufting in basic unit.
Specifically, the manufacture method of carpet of the present utility model at least comprises the following steps:
A. discharge: the fibrous raw material permutation and combination will chosen according to technique and/or the pattern of design；
B. it is fitted together to: the fibrous raw material arranged is contacted with the casting films filmogen of fritting, and makes two through extruding, cooling
Person is fitted to together, become moulding carpet.
Preferably, the described chimeric of step B can use the fibrous raw material arranged or the yarn being spun into by fibrous raw material
The casting films filmogen of the fritting that line is extruded with extruder by pay-off contacts, and jointly moves forward, through extruding
With Fast Cooling and the formation moulding carpet that is entrenched togather.
It is further preferable that step B described chimeric after, employing Multi-layer cast film co-extrusion technology can be increased as required
Step, produce the compound casting films carpet of many subgrades, so can design and manufacture colored bottom back carpet, containing functional layer
Carpet etc..
Preferably, the step of described employing Multi-layer cast film co-extrusion technology is:
C. it is combined: the curtain coating face of moulding carpet is contacted with the casting films filmogen of another kind of fritting, and through extruding,
Cooling, forms the moulding carpet with many subgrades composite construction；" the casting films filmogen of another kind of fritting " described herein
Can refer in different types of casting films filmogen, or same kind of casting films filmogen containing different color masterbatch, filler,
The additives such as function additive, again or the kind of casting films filmogen and additive the most different；This is step by step the most as required
Can be repeated several times.
Further, the manufacture method of carpet of the present utility model may further comprise the step of:
D. clot: the moulding carpet after chimeric is wound in a roll；And/or
E. cutting: cutting moulding carpet as required.
Preferably, the clot of step D is carried out by automatic coiler.
Preferably, the cutting of step E is carried out by automatic cutting machines.
This utility model additionally provides the manufacture equipment of a kind of above-mentioned carpet, described equipment include pay-off, extruder,
Rolling device and chiller, the type of cooling is preferably condensed water cooling.
Preferably, described rolling device and described chiller unite two into one and form Fast Cooling rolling device, can make cold
But synchronize to carry out with roll-in, can more preferably, quickly for carpet shape.
Further, described equipment sets gradually pay-off, extruder and high speed cold in the direction of advance of production line
But rolling device；The fibrous raw material good through manual alignment or discharge device auto arrangement is transported to chimeric technique by pay-off
Section, described extruder is arranged on the delivery line of described pay-off, so that the fritting casting films filmogen of extrusion is with fine
Dimension raw material contact, advanced in unison the most chimeric, described Fast Cooling rolling device is used for squeezing out the ground meeting thickness requirement
Blanket, the most rapidly cooling and solidifying fritting casting films, thus fixing described fibrous raw material and described casting films, form moulding carpet.
Preferably, described equipment includes extruder and the rolling device of respective numbers, the chiller of more than two, they
The mutually carriage direction continuously along pay-off arranges, and can realize Multi-layer cast film co-extrusion and produce the compound curtain coating of many subgrades
Film carpet.
Preferably, described equipment also includes automatic coiler and/or automatic cutting machines.
The carpet surface effect of the carpet that this utility model provides is mainly by fibrous raw material or the yarn wind that is spun into by fibrous raw material
Lattice and layout determine；Casting films layer effect and function is mainly by performance and film thickness, the film design of many subgrades etc. of casting films
Determine.
Compared with prior art, the manufacture method of the carpet that this utility model provides passes through discharge feeding, cast film technology,
Fibrous raw material is combined cleverly with cast film technology, revolutionizes the weaving theory of tradition carpet industry, overturned carpet
Definition in conventional textile industry.The carpet manufacturing processes that thus utility model provides only needs a step to be fitted together to, and eliminates tradition
The operations such as the weaving of carpet, the solid floss of basic unit, gum are combined, are greatly saved the manufacturing cost of tradition carpet industry, reduce people
Work and the waste because of the generation that circulates between multiple operation.
And the carpet carpet surface style that this utility model provides only is affected by raw material, is not limited by existing fabric manufacture equipment
System；Blanket back style also dependent on market demand simplicity be adjusted to functional type, polychrome, thick and heavy, frivolous etc..
In sum, the method that this utility model provides is simple to operation, energy-conserving and environment-protective；Through the carpet wind that the method manufactures
Lattice are abundant, diverse in function.
Below with reference to accompanying drawing, the technique effect of design of the present utility model, concrete structure and generation is made furtherly
Bright, to be fully understood from the purpose of this utility model, feature and effect.
Accompanying drawing explanation
Fig. 1 is the carpet surface layer schematic surface of a preferred embodiment of the present utility model；
Fig. 2 is the casting films layer schematic surface of a preferred embodiment of the present utility model；
Fig. 3 is carpet surface layer and the casting films layer embedded structure schematic diagram of a preferred embodiment of the present utility model；
Fig. 4 is the structural representation of a preferred embodiment of manufacture equipment of the present utility model.
Detailed description of the invention
Below in conjunction with embodiment, this utility model is described in further detail.
Embodiment one
Fig. 4 is a preferred embodiment schematic diagram of manufacture equipment of the present utility model.Along production line direction of advance in figure
It is disposed with discharge device 1, pay-off 2, extruder 3, Fast Cooling rolling device 4, automatic coiler 5 and automatic cutting
Shearing machine 6.Described discharge device 1, for the fiber arranged raw material of pattern by design, is then transported the fibre arranged by pay-off 2
Dimension raw material enters chimeric process section；Described extruder 3 is used for extruding fritting casting films filmogen to fibrous raw material, so that fine
Dimension raw material and fritting casting films filmogen advanced in unison is the most chimeric；Described Fast Cooling rolling device 4 includes pair of rolls,
One of them is pressure roller 41, is positioned at fibrous raw material side, and for squeezing out the carpet meeting thickness requirement, another is Fast Cooling
Roller 42, is positioned at casting films side, for cooling and solidifying fritting casting films filmogen rapidly, thus fixing described fibrous raw material and institute
State casting films, form moulding carpet；The moulding carpet of chimeric formation is wound in a roll by described automatic coiler 5 automatically, to treat cutting；
The moulding carpet being wound in a roll is cut into the width of design by described automatic cutting machines 6, becomes finished product or semi-finished product；According to demand,
Finished product is directly packed, and semi-finished product can carry out bound edge further, lock seaming is packed after processing.
As Figure 1-3, its carpet surface layer 100 (Fig. 1) is by according to design for the carpet backing and installation system that application the present embodiment produces
The fibrous raw material composition of pattern arrangement, its casting films layer 200 (Fig. 2) is made up of the casting films filmogen chosen as required；
The embedded structure schematic side view of carpet surface layer 100 and casting films layer 200 is as shown in Figure 3.
Embodiment two
The present embodiment uses the device fabrication carpet in embodiment one.
The yarn being spun into by fibrous raw material uses 0.45Nm Chenille Yarns, and casting films filmogen selects black thermoplastic's bullet
Gonosome TPE (SEBS).
(1) by 0.45Nm Chenille Yarns through discharge device, longitudinal arrangement, density be 13-15 root/10cm；
(2) black TPE injecting pre-melting trough in advance, pre-heat fusing treats extruded film；Set extrusion capacity as 360kg/h, extrusion
Frequency is 40Hz and film thickness is 500-550 μm；
(3) linear velocity arranging pay-off is 3m/min, and the yarn on discharge device moves ahead through the traction of pay-off,
The downstream of this traction goes between through casting films filmogen extruder, and through Fast Cooling rolling device；
(4) chimeric, on the yarn in uniform extruded film to pay-off, after the filmogen of die head extrusion and yarn contacts,
Press platen pressure valve, make pressure about 4kPa between pressure roller and Fast Cooling roller, the film of the yarn passed and extrusion is entrenched in
Together, moulding carpet is formed；
(5) volume blanket, the chimeric moulding carpet formed, through automatic coiler clot, treats cutting；
(6) cutting, according to size and dimension, through automatic cutting machines cutting；
(7) moulding carpet after cutting is if desired, becomes finished carpet after bound edge, lock seaming process.
Embodiment three
The present embodiment uses the device fabrication carpet in embodiment one.
The yarn being spun into by fibrous raw material uses 1550dtex × 2 polypropylene yarn, and casting films filmogen selects white hot
Thermoplastic elastic TPE (SEBS).
(1) by 1550dtex × 2 polypropylene yarn through discharge device, longitudinal arrangement, density be 20/10cm；
(2) white TPE being injected pre-melting trough in advance, pre-heat fusing treats extruded film；Set extrusion capacity as 220kg/h, extrusion
Frequency is 40Hz and film thickness is 150-200 μm；
(3) linear velocity arranging pay-off is 2.5m/min, and the yarn on discharge device is before the traction of pay-off
OK, the downstream of this traction goes between through casting films filmogen extruder, and through Fast Cooling rolling device；
(4) chimeric, on the yarn in uniform extruded film to pay-off, after the filmogen of die head extrusion and yarn contacts,
Press platen pressure valve, make pressure about 3.5kPa between pressure roller and Fast Cooling roller, the film of the yarn passed and extrusion is fitted together to
Together, moulding carpet is formed；
(5) volume blanket, the chimeric moulding carpet formed, through automatic coiler clot, treats cutting.
(6) cutting, according to size and dimension, through automatic cutting machines cutting；
(7) moulding carpet after cutting is if desired, becomes finished carpet after bound edge, lock seaming process.
Embodiment four
The present embodiment uses the device fabrication carpet in embodiment one.
The yarn being spun into by fibrous raw material uses 8S/6 slubbing cotton yarn, and casting films filmogen selects Lycoperdon polymorphum Vitt high abrasion resin
(PA)。
(1) by 8S/6 slubbing cotton yarn through discharge device, interleaved arrangement in length and breadth, density (longitudinally × laterally) root that is 20 × 25/
10cm；
(2) Lycoperdon polymorphum Vitt PA being injected pre-melting trough in advance, pre-heat fusing treats extruded film；Set extrusion capacity as 318kg/h, extrusion frequency
Rate is 16Hz and film thickness is 300-350 μm；
(3) linear velocity arranging pay-off is 3m/min, and the yarn on discharge device moves ahead through the traction of pay-off,
The downstream of this traction goes between through casting films filmogen extruder, and through Fast Cooling rolling device；
(4) chimeric, on the yarn in uniform extruded film to pay-off, after the filmogen of die head extrusion and yarn contacts,
Press platen pressure valve, make pressure about 3.5kPa between pressure roller and Fast Cooling roller, the film of the yarn passed and extrusion is fitted together to
Together, moulding carpet is formed；
(5) volume blanket, the chimeric moulding carpet formed, through automatic coiler clot, treats cutting；
(6) cutting, according to size and dimension, through automatic cutting machines cutting；
(7) moulding carpet after cutting is if desired, becomes finished carpet after bound edge, lock seaming process.
Embodiment five
The present embodiment uses the device fabrication carpet in embodiment one.
Fibrous raw material uses 4400D × 8 polypropylene flat filament, and casting films filmogen selects this white esters (TPEE).
(1) by 4400D × 8 polypropylene flat filament through discharge device, transversely arranged, density is 18/10cm of root；
(2) this white TPEE injecting pre-melting trough in advance, pre-heat fusing treats extruded film；Set extrusion capacity 450kg/h, extrusion
Frequency is 40Hz and film thickness is 1000-1500 μm.
(3) linear velocity arranging pay-off is 2m/min, and the flat filament on discharge device is before the traction of pay-off
OK, the downstream of this traction goes between through casting films filmogen extruder, and through Fast Cooling rolling device；
(4) chimeric, on the flat filament in uniform extruded film to pay-off, the filmogen of die head extrusion contacts with flat filament
After, press platen pressure valve, make pressure about 4.5kPa between pressure roller and Fast Cooling roller, by the flat filament passed and the film of extrusion
It is entrenched togather, forms moulding carpet；
(5) volume blanket, the chimeric moulding carpet formed, through automatic coiler clot, treats cutting；
(6) cutting, according to size and dimension, through automatic cutting machines cutting；
(7) moulding carpet after cutting is if desired, becomes finished carpet after bound edge, lock seaming process.
Embodiment six
The present embodiment uses the device fabrication carpet in embodiment one.
The yarn being spun into by fibrous raw material uses 3.5Nm/3 anti-demodicid mite Pilus Caprae seu Ovis and 11S/3 cotton Polyester Yarns, casting films film forming material
Lycoperdon polymorphum Vitt high abrasion resin (PA) selected by material.
(1) by anti-for 3.5Nm/3 demodicid mite Pilus Caprae seu Ovis (longitudinally) and 6S/3 cotton Polyester Yarns (laterally) through discharge device, interweave row in length and breadth
Row, density is 13 × 16 (longitudinal × horizontal) root/10cm；
(2) Lycoperdon polymorphum Vitt PA being injected pre-melting trough in advance, pre-heat fusing treats extruded film；Set extrusion capacity 300kg/h, extrude frequency
It is 350 μm for 20Hz and film thickness；
(3) linear velocity arranging pay-off is 3m/min, and the yarn on discharge device moves ahead through the traction of pay-off,
The downstream of this traction goes between through casting films filmogen extruder, and through Fast Cooling rolling device.
(4) chimeric, on the yarn in uniform extruded film to pay-off, after the filmogen of die head extrusion and yarn contacts,
Press platen pressure valve, make pressure about 3.5kPa between pressure roller and Fast Cooling roller, the film of the yarn passed and extrusion is fitted together to
Together, moulding carpet is formed；
(5) volume blanket, the chimeric moulding carpet formed, through automatic coiler clot, treats cutting；
(6) cutting, according to size and dimension, through automatic cutting machines cutting；
(7) moulding carpet after cutting is if desired, becomes finished carpet after bound edge, lock seaming process.
Preferred embodiment of the present utility model described in detail above.Should be appreciated that the ordinary skill people of this area
Member just can make many modifications and variations according to design of the present utility model without creative work.Therefore, all technology neck
In territory, technical staff passes through logical analysis, reasoning or limited reality on the basis of existing technology according to design of the present utility model
Test available technical scheme, all should be in the protection domain being defined in the patent claims.
Claims (7)
1. a carpet, it is characterised in that described carpet has carpet surface layer and casting films layer, carpet layer is by according to design
The yarn being spun into by fibrous raw material of pattern arrangement forms, and described casting films layer is by the casting films filmogen chosen as required
Composition, carpet layer and described casting films layer are entrenched togather；Wherein said be spun into by fibrous raw material yarn longitudinal arrangement,
Transversely arranged or interleaved arrangement in length and breadth.
2. carpet as claimed in claim 1, it is characterised in that the described yarn being spun into by fibrous raw material selected from Chenille Yarns,
One or more in polypropylene yarn, terylene buiky yarn.
3. carpet as claimed in claim 1 or 2, it is characterised in that the filmogen of described casting films is selected from resinae and heat
Thermoplastic elastic class material.
4. carpet as claimed in claim 1 or 2, it is characterised in that the filmogen of described casting films be added with color masterbatch and/or
Filler.
5. carpet as claimed in claim 1 or 2, it is characterised in that the filmogen of described casting films is added with function additive.
6. carpet as claimed in claim 1 or 2, it is characterised in that described casting films layer is many subgrades composite construction.
7. the manufacture equipment of carpet as claimed in claim 1 or 2, it is characterised in that described equipment includes pay-off, extrusion
Machine, rolling device and chiller.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620027205.3U CN205758257U (en) | 2016-01-12 | 2016-01-12 | A kind of carpet and the equipment of manufacture thereof |
| JP2016250017A JP2017124166A (en) | 2016-01-12 | 2016-12-22 | Carpet, method for manufacturing carpet, and carpet manufacturing apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620027205.3U CN205758257U (en) | 2016-01-12 | 2016-01-12 | A kind of carpet and the equipment of manufacture thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205758257U true CN205758257U (en) | 2016-12-07 |
Family
ID=57414309
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620027205.3U Active CN205758257U (en) | 2016-01-12 | 2016-01-12 | A kind of carpet and the equipment of manufacture thereof |
Country Status (2)
| Country | Link |
|---|---|
| JP (1) | JP2017124166A (en) |
| CN (1) | CN205758257U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110367790A (en) * | 2019-08-05 | 2019-10-25 | 江苏恒享拼装饰材料科技有限公司 | A kind of polyvinyl chloride resin fusion primer natural fiber carpet |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112592533A (en) * | 2020-11-25 | 2021-04-02 | 浙江万美地毯有限公司 | Construction method of carpet surface layer |
| CN113425146A (en) * | 2021-06-18 | 2021-09-24 | 金华洁灵家居用品有限公司 | Production process of chenille looped pile floor mat and chenille looped pile floor mat |
-
2016
- 2016-01-12 CN CN201620027205.3U patent/CN205758257U/en active Active
- 2016-12-22 JP JP2016250017A patent/JP2017124166A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110367790A (en) * | 2019-08-05 | 2019-10-25 | 江苏恒享拼装饰材料科技有限公司 | A kind of polyvinyl chloride resin fusion primer natural fiber carpet |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2017124166A (en) | 2017-07-20 |
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