CN112592533A - Construction method of carpet surface layer - Google Patents
Construction method of carpet surface layer Download PDFInfo
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- CN112592533A CN112592533A CN202011345793.2A CN202011345793A CN112592533A CN 112592533 A CN112592533 A CN 112592533A CN 202011345793 A CN202011345793 A CN 202011345793A CN 112592533 A CN112592533 A CN 112592533A
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- carpet
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- base cloth
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/04—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47G—HOUSEHOLD OR TABLE EQUIPMENT
- A47G27/00—Floor fabrics; Fastenings therefor
- A47G27/02—Carpets; Stair runners; Bedside rugs; Foot mats
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/18—Manufacture of films or sheets
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/0014—Use of organic additives
- C08J9/0023—Use of organic additives containing oxygen
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/0014—Use of organic additives
- C08J9/0028—Use of organic additives containing nitrogen
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/0014—Use of organic additives
- C08J9/0033—Use of organic additives containing sulfur
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/0061—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof characterized by the use of several polymeric components
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2323/00—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
- C08J2323/02—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
- C08J2323/10—Homopolymers or copolymers of propene
- C08J2323/12—Polypropene
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2427/00—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers
- C08J2427/02—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment
- C08J2427/04—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment containing chlorine atoms
- C08J2427/06—Homopolymers or copolymers of vinyl chloride
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/10—Esters; Ether-esters
- C08K5/11—Esters; Ether-esters of acyclic polycarboxylic acids
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/10—Esters; Ether-esters
- C08K5/12—Esters; Ether-esters of cyclic polycarboxylic acids
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/34—Heterocyclic compounds having nitrogen in the ring
- C08K5/3467—Heterocyclic compounds having nitrogen in the ring having more than two nitrogen atoms in the ring
- C08K5/3477—Six-membered rings
- C08K5/3492—Triazines
- C08K5/34928—Salts
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Health & Medical Sciences (AREA)
- Materials Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Emergency Medicine (AREA)
- Carpets (AREA)
Abstract
A construction method of a carpet surface layer comprises the following steps: s1, selecting or preparing a base cloth; s2, mixing PP materials as raw materials for the base cloth; s3, injecting the mixed materials into a reaction container, stirring for 30 minutes, and vacuumizing for 20 minutes to form a sizing material; s4, discharging the rubber material, and beating the rubber material in a container; s5, scraping the glue by a scraping blade or a scraper, fully spreading the glue in a container, then drying the container in the sun, and when the glue is gradually hardened but not completely hardened, carrying out leveling treatment on the surface of the spread glue, and removing the part with uneven surface to make the surface smooth and serve as the surface layer of the carpet; and S6, after the sizing material is completely air-dried, processing the surface to form a plurality of filling channels on the surface, wherein the filling channels are internally provided with mesh fabrics for removing stains on the sole and absorbing water. The base cloth has the beneficial effects that the base cloth is not only wear-resistant, but also good in plasticity effect, and the condition that the four corners of the base cloth are curled inwards after use is avoided.
Description
Technical Field
The invention relates to the field of carpets, in particular to a construction method of a carpet surface layer.
Background
The traditional carpet is made of natural fibers or chemical synthetic fibers such as cotton, hemp, wool, silk and grass through manual or mechanical processes for weaving, tufting or spinning, and has complex production and processing processes and limited application occasions, and is mainly suitable for household and indoor use.
Publication No. CN108236309A discloses a PVC carpet: the PVC woven mesh fabric comprises a bottom layer and a surface layer bonded with the bottom layer, wherein the bottom layer is a PVC foaming layer, and the surface layer is a PVC woven mesh fabric. The existing carpet is formed by bonding a bottom layer and a surface layer through glue, the surface of the carpet is old due to frequent trampling of the back layer after the carpet is used for a period of time, but the surface layer cannot be replaced because the glue is adhered between the bottom layer and the surface layer, so that the carpet can only be discarded.
Disclosure of Invention
The invention aims to solve the defects of the prior art and provides a construction method of a carpet surface layer, which can replace the surface layer, thereby saving the cost.
The invention adopts the technical scheme for solving the technical problems that: the construction method of the carpet surface layer is characterized by comprising the following steps:
s1, selecting or preparing a base cloth;
s2, mixing PP materials as raw materials for the base cloth;
s3, injecting the mixed materials into a reaction container, stirring for 30 minutes, and vacuumizing for 20 minutes to form a sizing material;
s4, discharging the rubber material, and beating the rubber material in a container;
s5, scraping the glue by a scraping blade or a scraper, fully spreading the glue in a container, then drying the container in the sun, and when the glue is gradually hardened but not completely hardened, carrying out leveling treatment on the surface of the spread glue, and removing the part with uneven surface to make the surface smooth and serve as the surface layer of the carpet;
and S6, after the sizing material is completely air-dried, processing the surface to form a plurality of filling channels on the surface, wherein the filling channels are internally provided with mesh fabrics for removing stains on the sole and absorbing water.
Further perfection, in S2, according to weight percentage, 50-130 parts of PP powder, 70-140 parts of plasticizer, 4-10 parts of heat stabilizer, 7-15 parts of flame retardant, 4-9 parts of foaming agent and 2-6 parts of expanding agent.
Further perfection, in S2, the plasticizer is di-n-butyl adipate or dibutyl phthalate.
Further perfection, in S2, the heat stabilizer is polyvinyl chloride.
Further perfection, in S2, the flame retardant is melamine cyanurate.
To further improve, in S2, the foaming agent is polypropylene.
Further perfection, in S2, the expanding agent is disulfoselenediphenyl.
To further refine, in S6, the filled mesh fabric may cover the entire size surface.
Further perfecting, in S6, the mesh fabric is adhered in the filling channel by magic tape and can be detached for cleaning or directly replaced.
The invention has the beneficial effects that:
the base cloth has the beneficial effects that the base cloth made of the components and the materials with the specific gravity of the components has good wear resistance and plasticity effect, and the condition that the four corners of the base cloth are curled inwards after use can not occur, so that the base cloth is always kept in a flat state; meanwhile, the mesh fabric used for removing sole stains and absorbing water is detachable, namely, the mesh fabric can be detached and cleaned after the carpet is dirty, and can also be directly replaced, so that the carpet is convenient and quick.
Detailed Description
The invention is further illustrated below:
with reference to the accompanying drawings: the construction method of the carpet surface layer comprises the following steps:
s1, selecting or preparing a base cloth;
s2, mixing PP materials as raw materials for the base cloth;
s3, injecting the mixed materials into a reaction container, stirring for 30 minutes, and vacuumizing for 20 minutes to form a sizing material;
s4, discharging the rubber material, and beating the rubber material in a container;
s5, scraping the glue by a scraping blade or a scraper, fully spreading the glue in a container, then drying the container in the sun, and when the glue is gradually hardened but not completely hardened, carrying out leveling treatment on the surface of the spread glue, and removing the part with uneven surface to make the surface smooth and serve as the surface layer of the carpet;
and S6, after the sizing material is completely air-dried, processing the surface to form a plurality of filling channels on the surface, wherein the filling channels are internally provided with mesh fabrics for removing stains on the sole and absorbing water.
In S2, according to weight parts, 50-130 parts of PP powder, 70-140 parts of plasticizer, 4-10 parts of heat stabilizer, 7-15 parts of flame retardant, 4-9 parts of foaming agent and 2-6 parts of expanding agent.
In S2, the plasticizer is di-n-butyl adipate or dibutyl phthalate.
In S2, the heat stabilizer is polyvinyl chloride.
In S2, the flame retardant is melamine cyanurate.
In S2, the blowing agent is polypropylene.
In S2, the swelling agent is disulfoselenediphenyl.
In S6, the filled mesh fabric may cover the entire size surface.
In S6, the mesh fabric is attached to the filling channel by a hook and loop fastener and can be detached for cleaning or directly replaced.
Example 1:
the construction method of the carpet surface layer comprises the following steps:
s1, selecting or preparing a base cloth;
s2, mixing PP materials as raw materials for the base cloth;
s3, injecting the mixed materials into a reaction container, stirring for 30 minutes, and vacuumizing for 20 minutes to form a sizing material;
s4, discharging the rubber material, and beating the rubber material in a container;
s5, scraping the glue by a scraping blade or a scraper, fully spreading the glue in a container, then drying the container in the sun, and when the glue is gradually hardened but not completely hardened, carrying out leveling treatment on the surface of the spread glue, and removing the part with uneven surface to make the surface smooth and serve as the surface layer of the carpet;
and S6, after the sizing material is completely air-dried, processing the surface to form a plurality of filling channels on the surface, wherein the filling channels are internally provided with mesh fabrics for removing stains on the sole and absorbing water.
In S2, 70 parts of PP powder, 90 parts of plasticizer, 5 parts of heat stabilizer, 8 parts of flame retardant, 5 parts of foaming agent and 2 parts of expanding agent by weight.
In S2, the plasticizer is di-n-butyl adipate.
In S2, the heat stabilizer is polyvinyl chloride.
In S2, the flame retardant is melamine cyanurate.
In S2, the blowing agent is polypropylene.
In S2, the swelling agent is disulfoselenediphenyl.
In S6, the filled mesh fabric may cover the entire size surface.
In S6, the mesh fabric is attached to the filling channel by a hook and loop fastener and can be detached for cleaning or directly replaced.
Example 2: the construction method of the carpet surface layer comprises the following steps:
s1, selecting or preparing a base cloth;
s2, mixing PP materials as raw materials for the base cloth;
s3, injecting the mixed materials into a reaction container, stirring for 30 minutes, and vacuumizing for 20 minutes to form a sizing material;
s4, discharging the rubber material, and beating the rubber material in a container;
s5, scraping the glue by a scraping blade or a scraper, fully spreading the glue in a container, then drying the container in the sun, and when the glue is gradually hardened but not completely hardened, carrying out leveling treatment on the surface of the spread glue, and removing the part with uneven surface to make the surface smooth and serve as the surface layer of the carpet;
and S6, after the sizing material is completely air-dried, processing the surface to form a plurality of filling channels on the surface, wherein the filling channels are internally provided with mesh fabrics for removing stains on the sole and absorbing water.
In S2, 100 parts of PP powder, 95 parts of plasticizer, 6 parts of heat stabilizer, 9 parts of flame retardant, 7 parts of foaming agent and 4 parts of expanding agent by weight.
In S2, the plasticizer is di-n-butyl adipate.
In S2, the heat stabilizer is polyvinyl chloride.
In S2, the flame retardant is melamine cyanurate.
In S2, the blowing agent is polypropylene.
In S2, the swelling agent is disulfoselenediphenyl.
In S6, the filled mesh fabric may cover the entire size surface.
In S6, the mesh fabric is attached to the filling channel by a hook and loop fastener and can be detached for cleaning or directly replaced.
Example 3: the construction method of the carpet surface layer comprises the following steps:
s1, selecting or preparing a base cloth;
s2, mixing PP materials as raw materials for the base cloth;
s3, injecting the mixed materials into a reaction container, stirring for 30 minutes, and vacuumizing for 20 minutes to form a sizing material;
s4, discharging the rubber material, and beating the rubber material in a container;
s5, scraping the glue by a scraping blade or a scraper, fully spreading the glue in a container, then drying the container in the sun, and when the glue is gradually hardened but not completely hardened, carrying out leveling treatment on the surface of the spread glue, and removing the part with uneven surface to make the surface smooth and serve as the surface layer of the carpet;
and S6, after the sizing material is completely air-dried, processing the surface to form a plurality of filling channels on the surface, wherein the filling channels are internally provided with mesh fabrics for removing stains on the sole and absorbing water.
In S2, the components include, by weight, 120 parts of PP powder, 125 parts of plasticizer, 9 parts of heat stabilizer, 12 parts of flame retardant, 9 parts of foaming agent and 6 parts of expanding agent.
In S2, the plasticizer is dibutyl phthalate.
In S2, the heat stabilizer is polyvinyl chloride.
In S2, the flame retardant is melamine cyanurate.
In S2, the blowing agent is polypropylene.
In S2, the swelling agent is disulfoselenediphenyl.
In S6, the filled mesh fabric may cover the entire size surface.
In S6, the mesh fabric is attached to the filling channel by a hook and loop fastener and can be detached for cleaning or directly replaced.
Although the present invention has been described with reference to preferred embodiments, workers skilled in the art will recognize that changes may be made in form and detail without departing from the scope of the claims.
Claims (9)
1. The construction method of the carpet surface layer is characterized by comprising the following steps:
s1, selecting or preparing a base cloth;
s2, mixing PP materials as raw materials for the base cloth;
s3, injecting the mixed materials into a reaction container, stirring for 30 minutes, and vacuumizing for 20 minutes to form a sizing material;
s4, discharging the rubber material, and beating the rubber material in a container;
s5, scraping the glue by a scraping blade or a scraper, fully spreading the glue in a container, then drying the container in the sun, and when the glue is gradually hardened but not completely hardened, carrying out leveling treatment on the surface of the spread glue, and removing the part with uneven surface to make the surface smooth and serve as the surface layer of the carpet;
and S6, after the sizing material is completely air-dried, processing the surface to form a plurality of filling channels on the surface, wherein the filling channels are internally provided with mesh fabrics for removing stains on the sole and absorbing water.
2. The method of constructing a carpet tile according to claim 1, wherein: in S2, according to weight parts, 50-130 parts of PP powder, 70-140 parts of plasticizer, 4-10 parts of heat stabilizer, 7-15 parts of flame retardant, 4-9 parts of foaming agent and 2-6 parts of expanding agent.
3. The method of constructing a carpet face according to claim 2, wherein: in S2, the plasticizer is di-n-butyl adipate or dibutyl phthalate.
4. The method of constructing a carpet face according to claim 3, wherein: in S2, the heat stabilizer is polyvinyl chloride.
5. The method of constructing a carpet tile according to claim 4, wherein: in S2, the flame retardant is melamine cyanurate.
6. The method of constructing a carpet tile according to claim 5, wherein: in S2, the blowing agent is polypropylene.
7. The method of constructing a carpet tile according to claim 6, wherein: in S2, the swelling agent is disulfoselenediphenyl.
8. The method of constructing a carpet tile according to claim 7, wherein: in S6, the filled mesh fabric may cover the entire size surface.
9. The method of constructing a carpet tile according to claim 8, wherein: in S6, the mesh fabric is attached to the filling channel by a hook and loop fastener and can be detached for cleaning or directly replaced.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011345793.2A CN112592533A (en) | 2020-11-25 | 2020-11-25 | Construction method of carpet surface layer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011345793.2A CN112592533A (en) | 2020-11-25 | 2020-11-25 | Construction method of carpet surface layer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112592533A true CN112592533A (en) | 2021-04-02 |
Family
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011345793.2A Withdrawn CN112592533A (en) | 2020-11-25 | 2020-11-25 | Construction method of carpet surface layer |
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| CN (1) | CN112592533A (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2008006039A (en) * | 2006-06-29 | 2008-01-17 | Dynic Corp | Carpet |
| CN102283556A (en) * | 2010-06-21 | 2011-12-21 | 高艳 | Novel carpet |
| CN104629218A (en) * | 2015-02-14 | 2015-05-20 | 青岛科技大学 | Sound insulation material, composite carpet using the material and preparation method thereof |
| CN106618112A (en) * | 2016-10-10 | 2017-05-10 | 宁波凯杜新材料科技有限公司 | Anion carpet and preparing method thereof |
| JP2017124166A (en) * | 2016-01-12 | 2017-07-20 | 株式会社イケヒコ・コーポレーション | Carpet, method for manufacturing carpet, and carpet manufacturing apparatus |
| CN108544813A (en) * | 2018-02-06 | 2018-09-18 | 东莞市福巧纺织品有限公司 | A kind of PVC carpets and processing method |
| CN208709256U (en) * | 2018-03-22 | 2019-04-09 | 泊头市合宇辰塑胶制品有限公司 | Ground cushion |
-
2020
- 2020-11-25 CN CN202011345793.2A patent/CN112592533A/en not_active Withdrawn
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2008006039A (en) * | 2006-06-29 | 2008-01-17 | Dynic Corp | Carpet |
| CN102283556A (en) * | 2010-06-21 | 2011-12-21 | 高艳 | Novel carpet |
| CN104629218A (en) * | 2015-02-14 | 2015-05-20 | 青岛科技大学 | Sound insulation material, composite carpet using the material and preparation method thereof |
| JP2017124166A (en) * | 2016-01-12 | 2017-07-20 | 株式会社イケヒコ・コーポレーション | Carpet, method for manufacturing carpet, and carpet manufacturing apparatus |
| CN106618112A (en) * | 2016-10-10 | 2017-05-10 | 宁波凯杜新材料科技有限公司 | Anion carpet and preparing method thereof |
| CN108544813A (en) * | 2018-02-06 | 2018-09-18 | 东莞市福巧纺织品有限公司 | A kind of PVC carpets and processing method |
| CN208709256U (en) * | 2018-03-22 | 2019-04-09 | 泊头市合宇辰塑胶制品有限公司 | Ground cushion |
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Application publication date: 20210402 |