CN205752452U - A kind of cooler bin in New-energy electric vehicle - Google Patents

A kind of cooler bin in New-energy electric vehicle Download PDF

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Publication number
CN205752452U
CN205752452U CN201620720465.9U CN201620720465U CN205752452U CN 205752452 U CN205752452 U CN 205752452U CN 201620720465 U CN201620720465 U CN 201620720465U CN 205752452 U CN205752452 U CN 205752452U
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cooler bin
housing
electric vehicle
new
energy electric
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CN201620720465.9U
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程传峰
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Anhui Xinfu New Energy Technology Co ltd
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Anhui New Energy Technology Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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Abstract

The utility model discloses a kind of cooler bin in New-energy electric vehicle.Cooler bin includes lower cover, housing, inlet side side plate, outlet side side plate, import end, outlet ends, cell support cylinder, is assemblied on an outside of housing.Import and export end is respectively assembled on relative two inner sides of housing, and import and export end connects formation water tank water guiding system respectively with import and export side board.Cell support cylinder and support column insert on lower cover in corresponding hole respectively, are inserted into the slot of housing after installation, and within guaranteeing that the assemblage gap with housing is 0.2mm, install cover plate, within guaranteeing that the assemblage gap with housing is 0.2mm simultaneously.This utility model has the advantage that aluminum alloy water good airproof performance compared to existing technology, and surface pore-free produces;Thin wall battery support tube deforms little after welding with upper and lower covers, do not affect assembling;Water tank if there is seepage, easy repair welding.

Description

A kind of cooler bin in New-energy electric vehicle
Technical field
This utility model relates to a kind of cooler bin, particularly relates to a kind of cooler bin in New-energy electric vehicle.
Background technology
Aluminum and aluminium alloy use the advantages such as the newest production technology and the technology of improvement, and its price steadiness, cause crowd Many automakers increase considerably the plan of aluminium application.In Vehicle mass reduction process, the application of aluminium alloy more comes The most, alleviate car weight as the effective measures reducing fuel oil consumption and waste gas discharge capacity;Same in New-energy electric vehicle industry, subtract Light car weight directly affects the flying power of car load.
Aluminium alloy has the features such as corrosion resistance, low-temperature flexibility and the formability that density is little, intensity is high, nonmagnetic, good And be widely used in various Welding Structure, become preferable lightweighting materials.Magnetic suspension train carriage body, light rail electrical car, All-aluminium body automobile and various Aero-Space lightweight equipments etc., all use aluminium alloy to replace Steel material welding, in same stiffness With under requirement of strength, architecture quality can alleviate about 60%, can significantly realize the lightweight of product structure, saves material.
Aluminium alloy has excellent heat conductivility, must have bigger heat input when welding aluminum alloy, can be formed good Good welding pool.In welding process, due to reasons such as heat input are improper compared with big or welding procedure, welding deformation easily occurs With there is residual stress, simultaneously because there is recrystallization and the roughening of heat affected area crystal grain in weld seam and fusion area, cause weldering Connect heat-affected zone softened, be easily formed the defect such as pore, shrinkage porosite, cause strength of welded joint to be substantially reduced, have a strong impact on component Serviceability.Research shows, is primarily present following several big difficult point in Welded:
1), welded joints in aluminium alloy soften serious, strength factor is low;
2), aluminum alloy surface is easily generated the oxide-film (Al of infusibility2O3), the welding procedure of high power density need to be used;
3), Welded easily produces pore and fire check;
4), Welded linear expansion coefficient big, be easily generated welding deformation;
5), aluminum alloy heat conductance big (about 4 times of steel), under same weld speed, heat input is than during welding steel big 2 ~4 times.
Wherein, welded joints in aluminium alloy produces and softens, and strength factor is substantially reduced, and strength of joint is far below mother metal, causes Joint performance reduces, thus, limit the aluminium alloy extensive application in Welding Structure to a certain extent.
Utility model content
The purpose of this utility model is to provide a kind of cheap for manufacturing cost, assemble welding easily for New energy electric Cooler bin in automobile.
Solution of the present utility model is: a kind of cooler bin in New-energy electric vehicle, under cooler bin includes Cover plate, housing, inlet side side plate, outlet side side plate, import end, outlet ends, cell support cylinder, upper cover plate, some supports Post;Inlet side side plate, outlet side side plate are respectively symmetrically on the outside being assemblied in housing;Import end, outlet ends are respectively It is assemblied on relative two inner sides of housing, and import end, outlet ends connect with inlet side side plate, outlet side side plate respectively Form water tank water guiding system;Lower cover, cell support cylinder, upper cover plate, support column are arranged on described water tank water guiding system assembling Become described cooler bin;Wherein, cell support cylinder and support column insert in hole corresponding on lower cover respectively, insert after installation again Enter the slot of housing, and within guaranteeing that the assemblage gap with housing is 0.2mm, finally install cover plate, guarantee and housing simultaneously Assemblage gap be 0.2mm within.
As the further improvement of such scheme, the position, edge of described cooler bin uses laser welding, described to realize The edge sealing welding of cooler bin.
As the further improvement of such scheme, described cooler bin entirety uses wicking welding.
As the further improvement of such scheme, import end, outlet ends are first respectively inserted into the opposite sides of housing On weld again.
As the further improvement of such scheme, inlet side side plate, outlet side side plate all use laser welding mode respectively It is symmetrically welded on an outside of housing.
As the further improvement of such scheme, import end, outlet ends all use laser filling wire welding mode respectively It is welded on relative two inner sides of housing.
As the further improvement of such scheme, lower cover and upper cover plate all comprise more than 400 a diameter of 20.15mm's Hole, the gap between Kong Yukong be the spacing between 20.75mm, Kong Yukong junction be 0.6mm.
Further, the thickness of lower cover and upper cover plate is 2mm.
Yet further, the wall thickness of cell support cylinder is 0.3mm.
Preferably, more than 400 battery supported by cell support cylinder, and support column is divided into two groups and is evenly distributed on cell support cylinder In opposite sides.
This utility model is applicable to the sealing welding of relevant aluminum and aluminium alloy, and welding procedure is simple.This utility model phase Have the advantage that than prior art
1, aluminum alloy water good airproof performance, surface pore-free produces;
2, thin wall battery support tube deforms little after welding with upper and lower covers, does not affect assembling;
3, water tank is if there is seepage, easy repair welding.
Accompanying drawing explanation
Fig. 1 is that this utility model battery cooling apparatus water guide sector subpackage joins schematic diagram.
Fig. 2 is this utility model battery cooling apparatus water guide sector sub-agencies laser welding schematic diagram.
Fig. 3 is this utility model battery cooling apparatus upper and lower covers structural representation.
Fig. 4 is the close-up schematic view in Fig. 3 at reference B.
Fig. 5 is that this utility model battery cooling apparatus tank parts assembles schematic diagram.
Fig. 6 is that this utility model battery cooling apparatus tank parts welds schematic diagram.
Detailed description of the invention
In order to make the purpose of this utility model, technical scheme and advantage clearer, below in conjunction with accompanying drawing and enforcement Example, is further elaborated to this utility model.Should be appreciated that specific embodiment described herein is only in order to explain This utility model, is not used to limit this utility model.
This utility model cooler bin in New-energy electric vehicle, it is for the special process of cooler bin.Such as Fig. 1 extremely Shown in Fig. 6, cooler bin i.e. battery cooling apparatus includes lower cover 1, housing 2, inlet side side plate 3, outlet side side plate 4, import end End 5, outlet ends 6, cell support cylinder 7, upper cover plate 8, support column 9.
Described import end 5, outlet ends 6, inlet side side plate 3, outlet side side plate 4 are respectively assembled on housing 2.Its In, inlet side side plate 3 and outlet side side plate 4 use laser welding mode to be symmetrically welded on housing 2, and import end 5 and going out Mouth end 6 inserts in the hole that housing 2 is corresponding, then uses laser filling wire welding mode to be welded on housing 2, so makes inlet side Side plate 3 connects with outlet side side plate 4, forms water tank water guiding system, as in figure 2 it is shown, the inlet side side plate 3 in figure and outlet side Plate 4 is in the corresponding contact region of housing 2, and the corresponding contact region of import end 5 and outlet ends 6 and housing 2 is Laser Welding Connect region, and guarantee no liquid seepage.
Described lower cover 1, cell support cylinder 7, upper cover plate 8 and support column 9 surface all use acid wash passivation to process, and then pacify Being contained on water guiding system, wherein, cell support cylinder 7 can support 450 batteries, cell support cylinder 7 and 12 support columns 9 and insert respectively Enter on lower cover 1 in corresponding hole, after installation, be inserted into the slot of housing 2, and guarantee with housing 2 assemblage gap be Within 0.2mm, finally install cover plate 8, guarantee with housing 2 assemblage gap to be specifically to install such as Fig. 4 institute within 0.2mm simultaneously Show.
Described lower cover 1 and upper cover plate 8 are as shown in Figures 3 and 4, difficult in order to describe this case technology when welding in detail Topic, special employing Fig. 3 and Fig. 4 carries out detailed sizing specification, and wherein, Fig. 4 is the partial enlargement signal in Fig. 3 at reference B Figure.This part comprises the aperture 10 of 450 a diameter of 20.15mm, and the gap between Kong Yukong is 20.75mm, then Kong Yukong Spacing between junction is 0.6mm, and the thickness of lower cover 1 and upper cover plate 8 is 2mm.If using traditional aluminum alloy welding Connecing method, this spacing necessarily has the biggest deformation, and is easy to fracture.Meanwhile, the wall thickness of cell support cylinder 7 is only 0.3mm。
Cooler bin is also water tank, and after having assembled, position, water tank edge uses laser welding, it is ensured that water tank ne-leakage, tool As shown in Figure 6, position, water tank edge is laser welding region to body Type of Welding.
After the welding of described water tank assembly edge sealing, carrying out wicking welding, in water tank top and bottom, weld is uniformly coated with helping weldering Agent, then immerses water tank in soldering pond, changes water tank another side prefluxing again, then carry out wicking welding after upper stannum is uniform, Make welding water tank stand after completing, treat water tank natural cooling.
Each parts of cooler bin, i.e. lower cover, housing, import and export side board, import and export end, cell support cylinder, upper cover The material of these parts such as plate, support column can be all aluminium alloy.Import and export end, import and export side board and Laser Welding all can be used to weld It is connected on housing, forms water guide assembly, it is ensured that liquid ne-leakage.Surface and cell support cylinder 7 surface of upper and lower cover plates are all adopted With using the surface such as pickling, passivation to process, it is then mounted on water guide assembly, forms water tank assembly.In assembly, up and down Cover plate embeds in housing 2, and its gap is less than or equal to 0.2mm, then uses laser welded seal, it is ensured that ne-leakage.Upper and lower cover plates Welding employing wicking welding with cell support cylinder 7, guarantee water tank ne-leakage after welded seal, 0.2MPa pressure can be born in inside.
The foregoing is only preferred embodiment of the present utility model, not in order to limit this utility model, all at this Any amendment, equivalent and the improvement etc. made within the spirit of utility model and principle, should be included in this utility model Protection domain within.

Claims (10)

1. the cooler bin in New-energy electric vehicle, cooler bin includes lower cover (1), housing (2), inlet side side plate (3), outlet side side plate (4), import end (5), outlet ends (6), cell support cylinder (7), upper cover plate (8), some support columns (9);It is characterized in that: inlet side side plate (3), outlet side side plate (4) are respectively symmetrically on the outside being assemblied in housing (2); Import end (5), outlet ends (6) are respectively assembled on relative two inner sides of housing (2), and import end (5), outlet end End (6) connects formation water tank water guiding system respectively with inlet side side plate (3), outlet side side plate (4);Lower cover (1), cell support Cylinder (7), upper cover plate (8), support column (9) are arranged on described water tank water guiding system and are assembled into described cooler bin;Wherein, battery props up Support cylinder (7) and support column (9) insert in the upper corresponding hole of lower cover (1) respectively, are inserted into inserting of housing (2) after installation Groove, and within guaranteeing to be 0.2mm with the assemblage gap of housing (2), finally install cover plate (8), guarantee and housing (2) simultaneously Within assemblage gap is 0.2mm.
2. the cooler bin in New-energy electric vehicle as claimed in claim 1, it is characterised in that: the limit of described cooler bin Laser welding is used, to realize the edge sealing welding of described cooler bin along position.
3. the cooler bin in New-energy electric vehicle as claimed in claim 1, it is characterised in that: described cooler bin is overall Employing wicking welds.
4. cooler bin in New-energy electric vehicle as claimed in claim 1, it is characterised in that: import end (5), go out Mouth end (6) is first respectively inserted in the opposite sides of housing (2) and welds.
5. the cooler bin in New-energy electric vehicle as claimed in claim 1, it is characterised in that: inlet side side plate (3), Outlet side side plate (4) all uses laser welding mode to be respectively symmetrically on the outside being welded on housing (2).
6. cooler bin in New-energy electric vehicle as claimed in claim 1, it is characterised in that: import end (5), go out Mouth end (6) all uses laser filling wire welding mode to be respectively welded on relative two inner sides of housing (2).
7. cooler bin in New-energy electric vehicle as claimed in claim 1, it is characterised in that: lower cover (1) and upper Cover plate (8) all comprises the hole of more than 400 a diameter of 20.15mm, and the gap between Kong Yukong is 20.75mm, Kong Yukong junction Between spacing be 0.6mm.
8. cooler bin in New-energy electric vehicle as claimed in claim 5, it is characterised in that: lower cover (1) and upper The thickness of cover plate (8) is 2mm.
9. the cooler bin in New-energy electric vehicle as claimed in claim 6, it is characterised in that: cell support cylinder (7) Wall thickness be 0.3mm.
10. the cooler bin in New-energy electric vehicle as claimed in claim 7, it is characterised in that: cell support cylinder (7) Support that more than 400 battery, support column (9) are divided in two groups of opposite sides being evenly distributed on cell support cylinder (7).
CN201620720465.9U 2016-07-10 2016-07-10 A kind of cooler bin in New-energy electric vehicle Active CN205752452U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108011156A (en) * 2017-12-29 2018-05-08 安徽新能科技有限公司 Battery modules cooling water tank
CN108242574A (en) * 2016-12-23 2018-07-03 安徽新能科技有限公司 The security feature of energy storage device
CN108736098A (en) * 2018-05-03 2018-11-02 安徽新能科技有限公司 A kind of bottom liquid cooling battery modules of high-energy density

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108242574A (en) * 2016-12-23 2018-07-03 安徽新能科技有限公司 The security feature of energy storage device
CN108011156A (en) * 2017-12-29 2018-05-08 安徽新能科技有限公司 Battery modules cooling water tank
CN108736098A (en) * 2018-05-03 2018-11-02 安徽新能科技有限公司 A kind of bottom liquid cooling battery modules of high-energy density
CN108736098B (en) * 2018-05-03 2024-01-12 安徽新能科技有限公司 Bottom liquid cooling battery module with high energy density

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GR01 Patent grant
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Effective date of registration: 20200827

Address after: 246000 16 Yingbin Avenue, Anqing Development Zone, Anhui

Patentee after: ANHUI XINFU NEW ENERGY TECHNOLOGY Co.,Ltd.

Address before: 246005 No. 16 Yingbin Road, Anqing Development Zone, Anhui, China

Patentee before: XINEN TECHNOLOGY HONG KONG CO.,LTD.

CP03 Change of name, title or address
CP03 Change of name, title or address

Address after: No. 17, Fangxing Road, Laofeng Town, Economic and Technological Development Zone, Anqing City, Anhui Province, 246000

Patentee after: Anhui Xinfu New Energy Technology Co.,Ltd.

Address before: 246000 zone 16, Yingbin Avenue, development zone, Anqing City, Anhui Province

Patentee before: ANHUI XINFU NEW ENERGY TECHNOLOGY Co.,Ltd.