CN205747891U - A kind of bergamot fruit drying equipment - Google Patents

A kind of bergamot fruit drying equipment Download PDF

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CN205747891U
CN205747891U CN201521085165.XU CN201521085165U CN205747891U CN 205747891 U CN205747891 U CN 205747891U CN 201521085165 U CN201521085165 U CN 201521085165U CN 205747891 U CN205747891 U CN 205747891U
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air
drying
thermal conductance
heat
dry
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陈汉民
黄凯信
陈树喜
许剑华
李璩
陈秀丽
柯文良
张淑芝
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GUANGDONG ZHANCUI FOOD CO Ltd
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GUANGDONG ZHANCUI FOOD CO Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B30/00Energy efficient heating, ventilation or air conditioning [HVAC]
    • Y02B30/52Heat recovery pumps, i.e. heat pump based systems or units able to transfer the thermal energy from one area of the premises or part of the facilities to a different one, improving the overall efficiency
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/40Solar thermal energy, e.g. solar towers
    • Y02E10/44Heat exchange systems
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P60/00Technologies relating to agriculture, livestock or agroalimentary industries
    • Y02P60/80Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
    • Y02P60/85Food storage or conservation, e.g. cooling or drying
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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Abstract

The utility model discloses a kind of bergamot fruit drying equipment, including heating system and drying production line, it is characterized in that, described heating system is using solar energy as main heating source, including air thermal conductance oil compound slab solar thermal collector and thermal conductance oil energy storage heating plant, it is aided with air source heat pump, and realizes heat recovery;Described drying production line has tunnel drier and PLC control cabinet, and described drying production line includes dry section and range of atomization, the integrated full-automatic control system of described PLC control cabinet;Described heating system provides temperature stabilization dry-heat air, bergamot fruit carries out stage drying at the dry section backheating wind forming temperature ladder difference, realize vibration upset in range of atomization and be atomized uniformly, whole dry run realizes intelligent and automatization by PLC full-automatic control system, reach the beneficial effect of efficient energy-saving, substantially ensure that again the hygienic quality of bergamot fruit simultaneously, improve product quality.

Description

A kind of bergamot fruit drying equipment
Technical field
The invention belongs to fruit jelly technical field of drying, be specifically related to a kind of bergamot fruit series of products full-automatic energy-saving dry technology.
Background technology
Bergamot fruit has another name called Fructus Citri Sarcodactylis, for the evergreen dungarunga of Rutaceae.Save in Guangdong, Fujian, river and Jiangsu and Zhejiang Provinces etc. at China's main product.Fructus Citri Sarcodactylis nature and flavor are pungent, bitter, sour, warm, containing plurality of Chinese compositions such as citropten., diosmin, Hesperidin, flavonoid glycoside and active polysaccharides, have the effects such as invigorating the spleen and regulating the stomach, relaxing muscles and tendons to promote blood circulation, activating QI to eliminate phlegm;Bergamot fruit is nutritious, and bergamot fruit is nutritious, and protein (1.2%) and vitamin C (9.45mg/100g) content are high, has sodium low in calories, low and the advantage of high potassium, distinctive Fructus Citri Sarcodactylis Oleum sesami, especially a kind of rare spice.
Start from the Guangdong-style preserved fruits industry of Tang and Song Dynasty, exceeded thousand loads, be China's traditional food with local characteristic.Since the Ming Dynasty, Chaozhou-Shantou region villager just understands to add bergamot fruit and joins several kinds of Chinese medicinal materials, is processed into medicated diet homology fruit jelly goods, its color is glossy pitch-dark, state is continuous such as cream, have long-pending dispel the wind, effect such as regulate the flow of vital energy, act as expectorant of whetting the appetite, can treat for stomachache, abdominal distention, the disease such as vomiting and abundant expectoration cough with asthma;Additionally by fresh bergamot fruit chip drying, can use as excellent medical material.
During fruit jelly produces, being dried is one important operation, its objective is to remove the moisture pickled in rear semi-finished product, in order to further deep processing, transports, store and uses.At present, manufacturer still uses traditional outdoor natural suning method when Fructus Citri Sarcodactylis fruit jelly is dried mostly, although using the method more convenient, energy free consumption, but this method is without facilities such as protection against rodents, flyproof worm, anti-foreign bodies, easily cause product contaminated, also there are the drawbacks such as occupation of land is many, and labor strength is big, simultaneously, this method is affected greatly by weather, cannot be carried out producing completely at rainy weather.It addition, the general scale of out-of-door drying method is smaller, efficiency also ratio is relatively low, it is difficult to industry is run business big and strong.Part producer is had to use oven drying method that the agricultural byproducts such as fruit jelly are dried at present, wherein using more is to be dried in sealing space using steam or electric energy as thermal source, but this method consumes mass energy, operating cost is higher, it is also possible to produce a large amount of fire emission simultaneously, does not meets the theory that Modern Green produces.Ye You producer uses the Green production method that solar energy is dried as thermal source, also there is the Green production method using solar energy drying room to be dried, it is high that solar energy air heat collector adds hot-air efficiency, but have that capacity is little, heat-insulating property is bad, the overcast and rainy and shortcoming that cannot produce night, the labor intensity of workman is big simultaneously;Using water tank to carry out complementary heating at night in solar energy storage mode, but thermal conversion efficiency is low, hot air drying temperature is undesirable.
Solar energy is utilized to produce in the mode of hot blast, air collector is high because of the thermal efficiency, firing rate is fast thus be widely used, but solar energy irradiates and there is intermittence, even if on sunny daytime, the irradiation of the sun also can change, and the most even cloud hides and also there will be the situation that hot blast temperature reduces day, and which is applicable to be dried baking temperature, drying time without the common fruit jelly being strict with.Liquid for heat collection device, generally uses water for adding thermal medium, and hot blast temperature is the most stable, but thermal conversion efficiency is relatively low, and hot air drying temperature is undesirable.Thermal conductance oil homogeneous heating, homoiothermic temperature control is accurate, can the most quickly produce high temperature, and heat-transfer effect is good, can be as good energy storage and heat eliminating medium.
Bergamot fruit is because of its Chinese medicine ingredients and abundant nutrition material, and to hot hypersensitivity, industrialization produces continuously and also has higher requirements hot blast temperature stability, the aromatic odor that bergamot fruit is special simultaneously, should give as far as possible and retain in hot-air drying process.Fructus Citri Sarcodactylis is dried specification and pickles whole fruit, strip, bulk and lamellar four kinds, bergamot fruit type, size, heating surface area, final moisture content are different, useful load, temperature, humidity, wind speed, conveyer belt speed are also differed by the condition being dried, the whole fruit processed such as pin hole, need to slowly be dried at the hot blast that temperature is slightly lower, and block need can rapid draing at relatively high temperatures;Lamellar bergamot fruit needs to be dried to relatively low water content and to product surface outward appearance without being strict with, whole fruit product then overall water content is higher, therefore nebulizer can be closed in dry run, but strip and block then need to make finished product keep suitable moisture and require product surface not occur shrinkage affects product appearance, moisturizing need to be atomized with glycerol;Additionally sealing posterior segment, tunnel to be dried, hot blast humidity should not be the most dry, in order to avoid destroying Fructus Citri Sarcodactylis product quality.
In order to solve the technical problem that above-mentioned bergamot fruit dry run exists, it is necessary prior art is improved with equipment, probe into a kind of PLC full-automatic control system, the hot blast of temperature stabilization is provided, meet equipment and method that many specifications bergamot fruit high-quality is dried, both efficient energy-saving, realizes again health, safety and automated production.
Summary of the invention
In view of this, the present invention proposes a kind of bergamot fruit drying equipment, including heating system and drying production line, it is characterized in that, described heating system is using solar energy as main heating source, including air-thermal conductance oil compound slab solar thermal collector, thermal conductance oil energy storage heating plant and air source heat pump, and realize heat recovery;Described drying production line has tunnel drier and PLC control cabinet;Described tunnel drier is divided into dry section and range of atomization, the integrated full-automatic control system of described PLC control cabinet, and display dry run each monitoring parameter change directly perceived on computer contact screen, and carries out operating control by touch screen;Described PLC full-automatic control system, logical level comprises temperature system, humidity system, three Monitor And Control Subsystems of wind speed system, and whole dried fruits drying system, lamellar drying system, strip drying system and block four dry subsystems of drying system that foundation different size bergamot fruit is dried feature and develops.
Further, described air-thermal conductance oil compound slab solar thermal collector is for sealing structure, device is arranging air inlet near volume damper side, near heat exchanger side, air outlet is being set, inlet and outlet connects wind groove, air can be directly heated and produce dry-heat air, be provided with thermal conductance oil pipe in compound slab solar thermal collector, in process of production solar energy heating thermal conductance oil more than needed is carried out energy storage.
Further, described thermal conductance oil heat-storing device, is that the hot blast that heating system provides can reach the important auxiliary device of temperature stabilization, and it is made up of thermal conductance oil tank, hygrosensor, heat exchanger, oil pipe, oil pump and electromagnetic valve;Described thermal conductance oil tank, tank ectosome is phenol formaldehyde foam heat-insulation layer, multiple separate stratified storage tank is become by open form between layering dividing plate in storage tank, storage tank every layer is provided with hygrosensor, and the heating of thermal conductance oil and heat supplying pipeline are each independent, controlled respectively by branch pipeline electromagnetic valve, described heat exchanger is positioned at solar thermal collector air outlet, two ends connect wind groove, when solar thermal collector heat production air temperature deficiency on daytime, control system OnNow thermal conductance oil heat supply function, the corresponding electromagnetic valve of stratified storage tank that temperature is the highest is opened, pump start, thermal conductance oil adds hot-air by heat exchanger and reaches dry temperature required, when this layering thermal conductance oil temperature drops to design temperature, when can not continue heat supply, then start the layering thermal conductance oil heat supply of other temperature the highest storage tank.When solar energy is had more than needed, when solar thermal collector generation hot blast temperature exceedes required baking temperature, temperature system i.e. starts thermal conductance oil energy-storage function, the corresponding electromagnetic valve of stratified storage tank that temperature is minimum is opened, pump start, thermal conductance oil, by the thermal conductance oil pipe heat-absorbing energy-accumulating in solar thermal collector, reduces solar thermal collector simultaneously and produces hot blast temperature to meeting dry requirement, when this layering thermal conductance oil is heated to design temperature, then enables other temperature minimum storage tank layering thermal conductance oil and continue energy storage.Above-mentioned electromagnetic valve, oil pump, hygrosensor are connected with PLC control cabinet by wire.
Further, described heat recovery, use semi open model hot air circulation, waste heat air is detected by the humidity sensor at drying alley exhaust outlet, and when humidity reaches to set limit value, the valve in dehumidifying air channel automatically opens up, aerator starts, externally discharging humid air, intake air way volume damper is opened simultaneously, blast heating;If humidity is the most relatively low, dehumidifying air channel valve closing, aerator it is again introduced into drying alley dried material after being again extracted into heating system heating, it is achieved hot air circulation utilizes.Above-mentioned air channel valve, volume damper, aerator are connected with PLC control cabinet by wire.
Further, described dry section includes sealing tunnel, conveyer belt, motor, transporting velocity adjusting means, temperature sensor, humidity sensor, air velocity transducer and support;Described dry section is designed as multiple dryer section according to thermograde, every section of drying alley has independent heating system, the vertical air inlet that can enter different temperatures hot blast it is being provided with near discharge end, and it is the highest the closer to the inlet temperature of feed end, the lowest the closer to the inlet temperature of discharge end, form certain baking temperature gradient.Also arranging exhaust outlet on described every section of tunnel, exhaust outlet is positioned at air outlet front near feed end so that bergamot fruit is dried against hot-wind heated;It is provided with temperature sensor, humidity sensor, air velocity transducer in described every section of drying alley, and is connected with PLC control cabinet by wire.
Further, described range of atomization includes jigging conveyer, nebulizer, dividing plate, electric eye, transition bridge plate;Described range of atomization is positioned at drying alley machine back segment, and described dividing plate is spaced apart with dry section by range of atomization, and the hopper of described jigging conveyer has about 15 DEG C of inclinations, it is sealed in tunnel, equipped with electric eye at described hopper pan feeding, can sense and pass through with or without material, when there being material to pass through, nebulizer is opened;Described transition bridge plate linking dry section and range of atomization, to guarantee that bergamot fruit passes through;Described electric eye is connected with PLC control cabinet by wire with nebulizer.
Beneficial effect
The present invention compared with prior art, has the advantage that
1. being applied in combination of the air of heating system-thermal conductance oil compound slab solar thermal collector, thermal conductance oil energy storage heating plant and air source heat pump, it is achieved round-the-clock energy-conservation, highly effective drying to bergamot fruit processes;
2., by the tradition fruit jelly Exposure to Sunlight course of processing being transferred to indoor tunnel type sealing production, fully ensureing the hygienic quality of bergamot fruit, overcoming environment and weather obstacle simultaneously, reach to produce continuously;
3. thermal conductance oil tank hierarchical design, it is achieved thermal conductance oil quickly heating and heat supply;
4. heating system produces the hot blast of temperature stabilization, it is to avoid the low drying effect that do not reaches of temperature, temperature is the highest affects product quality;
5. waste heat wind recycles, and has both saved the energy, and the local flavor the most at utmost reducing bergamot fruit dry run is lost, it is ensured that product quality;
6. drying alley range of atomization is provided with jigging conveyer and atomising device, can basis, the actual drying demand of the different bergamot fruit product types such as strip, bulk, lamellar or whole fruit realizes bergamot fruit vibration upset and is atomized moisturizing, improving product quality;
7. according in the dry feature of each product type of bergamot fruit, develop PLC full-automatic control system, it is achieved bergamot fruit dry run high-efficiency automatic runs.
Accompanying drawing explanation
For clearer explanation technical scheme, accompanying drawing required in describing embodiment below is briefly described, obviously, accompanying drawing in describing below is only some embodiments of the present invention, to those skilled in the art, on the premise of not paying creative work, it is also possible to obtain other accompanying drawing according to these accompanying drawings.
Fig. 1 is the main schematic diagram of bergamot fruit drying equipment of the embodiment of the present invention;
Fig. 2 is the thermal conductance oil energy storage heating plant schematic top plan view of the bergamot fruit drying equipment of the embodiment of the present invention.
In above figure: 1, solar energy-thermal conductance oil compound slab solar thermal collector;2, thermal conductance oil tank;3, oil pipe;4, layering dividing plate;5, electromagnetic valve;6, oil pump;7, air channel valve;8, aerator;9, volume damper 10, hygrosensor;11, intake air way;12, dehumidifying air channel;13, heat exchanger;14, air source heat pump;15, tunnel is sealed;16, conveyer belt;17, motor;18, transporting velocity adjusting means;19, deep bead;20, temperature sensor;21, air velocity transducer;22, humidity sensor;23, support;24, jigging conveyer;25, hopper;26, nebulizer;27, electric eye;28, dividing plate;29, transition bridge plate;30, PLC control cabinet;31, touch screen.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention; technical scheme in the embodiment of the present invention is carried out clear, complete description; the most described embodiment is only a part of embodiment of the present invention; it is not all, of embodiment; based on the embodiment in the present invention; the every other embodiment that those of ordinary skill in the art are obtained under not paying creative work premise, broadly falls into the content of present invention protection.
As depicted in figs. 1 and 2, the present invention provides a kind of bergamot fruit drying equipment, including heating system and drying production line, it is characterized in that, described heating system is using solar energy as main heating source, including air-thermal conductance oil compound slab solar thermal collector, thermal conductance oil energy storage heating plant and air source heat pump, and realize heat recovery;Described drying production line has tunnel drier and PLC control cabinet 30;Described tunnel drier is divided into dry section and range of atomization, the described integrated full-automatic control system of PLC control cabinet 30, and display dry run each monitoring parameter change directly perceived on computer contact screen 31, and carries out operating control by touch screen 31;Described PLC full-automatic control system, logical level comprises temperature system, humidity system, three Monitor And Control Subsystems of wind speed system, and whole dried fruits drying system, lamellar drying system, strip drying system and block four dry subsystems of drying system that foundation different size bergamot fruit is dried feature and develops.
Further, described air-thermal conductance oil compound slab solar thermal collector 1 is for sealing structure, device 1 is arranging air inlet near volume damper 9 side, near heat exchanger 13 side, air outlet is being set, inlet and outlet connects wind groove, can directly heat air and produce dry-heat air, be provided with oil pipe 3 in compound slab solar thermal collector 1, and be connected with thermal conductance oil tank 2, in process of production solar energy heating thermal conductance oil more than needed is carried out energy storage.
Further, described thermal conductance oil heat-storing device, is that the hot blast that heating system provides can reach the important auxiliary device of temperature stabilization, and it includes thermal conductance oil tank 2, hygrosensor 10, heat exchanger 13, oil pipe 3, oil pump 6 and electromagnetic valve 5;nullDescribed thermal conductance oil tank 2,Tank ectosome is phenol formaldehyde foam heat-insulation layer,Storage tank is interior is 3 independent stratified storage tank by opening between layering dividing plate 4,Each stratified storage tank is provided with temperature sensor 10,And the heating of thermal conductance oil and heat supplying pipeline are each independent,Controlled respectively by branch pipeline electromagnetic valve 5,Described heat exchanger 13 is positioned at solar thermal collector 1 air outlet,Two ends connect wind groove,When solar thermal collector 1 heat production air temperature deficiency on daytime,Temperature system OnNow thermal conductance oil heat supply function,The corresponding electromagnetic valve of stratified storage tank that temperature is the highest is opened,Such as electromagnetic valve 5(05) and 5(08) open,Oil pump 6 simultaneously、Electromagnetic valve 5(02) start,Electromagnetic valve 5(01) close,Thermal conductance oil adds hot-air by heat exchanger 13 and reaches dry temperature required,When this thermal conductance oil temperature drops to design temperature,When can not continue heat supply,Then start the stratified storage tank thermal conductance oil heat supply that two other temperature is the highest;When solar energy is had more than needed, solar thermal collector 1 produces hot blast temperature when exceeding required baking temperature, temperature system OnNow thermal conductance oil energy-storage function, the corresponding electromagnetic valve of stratified storage tank that temperature is minimum is opened, such as electromagnetic valve 5(04) and 5(07) open, oil pump 6 simultaneously, electromagnetic valve 5(01) start, electromagnetic valve 5(02) close, thermal conductance oil is by oil pipe 3 heat-absorbing energy-accumulating in solar thermal collector 1, reduce hot blast temperature to meeting dry requirement simultaneously, heating is stopped when this layering thermal conductance oil temperature is to setting value, the storage tank layering thermal conductance oil simultaneously enabling two other temperature minimum continues energy storage;Above-mentioned electromagnetic valve 5, oil pump 6, hygrosensor 10 are connected with PLC control cabinet by wire.
Further, described UTILIZATION OF VESIDUAL HEAT IN, for semi open model hot air circulation, waste heat air is detected by the humidity sensor 22 at drying alley exhaust outlet, when humidity reaches to set limit value, the air channel valve 7(01 in dehumidifying air channel 12) automatically open up, air channel valve 7(02) close, aerator 8(01) start, externally discharge humid air, intake air way 11 volume damper 9, aerator 8(02 simultaneously) to open, air blast enters heating;If humidity is the most relatively low, air channel valve 7(01) close, valve 7(02), volume damper 9, aerator 8(01), 8(02) open, be again introduced into sealing tunnel 15 dried material after being again extracted into heating system heating, it is achieved hot air circulation utilizes;Above-mentioned air channel valve 7, volume damper 9, aerator 8 are connected with PLC control cabinet 30 by wire.
Further, described dry section includes sealing tunnel 15, conveyer belt 16, motor 17, transporting velocity adjusting means 18, temperature sensor 20, humidity sensor 22, air velocity transducer 21 and support 23;Described dry section is the design of multistage baking temperature, seal tunnel 15 and be divided into 9 sections of drying alleys, 7 sections are had before range of atomization, having 2 sections after range of atomization, every section of drying alley is as it is shown in figure 1, have a whole set of independent heating system, every section of drying alley is provided with the vertical air inlet that can enter different temperatures hot blast, and the highest the closer to the inlet temperature of charging aperture, the lowest the closer to the inlet temperature of discharging opening, form certain baking temperature gradient.Also arranging exhaust outlet on described every section of tunnel, exhaust outlet is positioned at air outlet front near feed end so that bergamot fruit is dried against hot-wind heated;It is provided with temperature sensor 20, humidity sensor 22, air velocity transducer 21 in described every section of drying alley, and is connected with PLC control cabinet 30 by wire.
Further, described range of atomization includes jigging conveyer 24, nebulizer 26, dividing plate 28, electric eye 27, transition bridge plate 29;Described range of atomization is positioned at drying alley machine back segment, described dividing plate 28 is spaced apart with dry section by range of atomization, the hopper 25 of described jigging conveyer 24 has 15 DEG C of inclinations, it is sealed in tunnel, equipped with electric eye 27 at described hopper pan feeding, can sense and pass through with or without material, when there being material to pass through, nebulizer 26 is opened;Described transition bridge plate 29 is connected dry section and range of atomization, to guarantee that bergamot fruit passes through;Described nebulizer 26 is connected with PLC control cabinet 30 by wire with electric eye 27.
The dry run of the bergamot fruit drying equipment in the embodiment of the present invention one, the dry subsystem of corresponding PLC full-automatic control system is opened according to bergamot fruit specification, heating system provides temperature stabilization dry-heat air, and to heat recovery, bergamot fruit carries out stage drying at the drying production line backheating wind forming temperature ladder difference, realizes vibration according to the needs of kind in drying alley range of atomization and overturns and be atomized uniformly;Concrete drying steps is:
The bergamot fruit of different size is positioned on tunnel drier conveyer belt by step 1 by corresponding useful load;
Step 2 opens corresponding dry subsystem by PLC control cabinet;
Step 3 heating system starts and begins to warm up air and is delivered to seal tunnel;
Step 4 seals hot blast in tunnel when being up to dried temperature required, and conveyer belt starts running and regulates to required transporting velocity;
Step 5 bergamot fruit is dried at dry section backheating wind;
Step 6 is according to bergamot fruit specification, complete in range of atomization vibration upset atomization;
Step 7 bergamot fruit is carrying out being dried eventually at dry section backheating wind, obtains finished product.
Further, being dried subsystem described in step 2, its control point includes that temperature, humidity, wind speed, atomization, each described dry subsystem controls point parameter are had nothing in common with each other;When system is run, manipulation information in PLC full-automatic control system is delivered on drying equipment in each dry subsystem, the suitability being realized each process conditions in dry run by each dry subsystem is controlled, and process monitoring information is fed back in process Automatic Control total system by each Monitor And Control Subsystem the most at any time, it is ensured that it can coordinate the good linking between each dry subsystem.Bergamot fruit all types of product drying process technology parameter is shown in Table 1.
Table 1 dissimilar bergamot fruit product drying process technology parameter list
Indicate: transportation unit is the bergamot fruit weight that every square of conveyer belt loads.
Dry run temperature control aspect, temperature system detects hot blast temperature by sealing the temperature sensor 20 in tunnel 15, and information is fed back to PLC Automatic Control total system, when hot blast temperature is less than required baking temperature, system preferentially starts complementary heating by solar thermal collector 1, thermal conductance oil energy storage heating plant, the sequencing of air source heat pump;When hot blast temperature is higher than required baking temperature, system preferentially stops heat supply by the sequencing of air source heat pump 14, thermal conductance oil energy storage heating plant, with the energy-storage function of unlatching thermal conductance oil energy storage heating plant, thermal conductance oil absorbs solar thermal collector 1 partial heat to reduce its hot blast temperature produced.
Dry run humid control aspect, humidity system detects waste heat air humidity by sealing the humidity sensor 22 in tunnel 15, and information is fed back to full-automatic control system, when humidity over limit, system opens the air channel valve 7(01 in dehumidifying air channel 12), valve 7(02) to close, waste heat air is drained;When humidity does not exceeds standard, air channel valve 7(01) close, valve 7(02) start, waste heat air enters heating system and reheats, and recycles;
Dry run blast velocity control aspect, wind speed system detects hot blast speed by sealing the air velocity transducer 21 in tunnel 15, and information feeds back to PLC full-automatic control system, and system is by regulation intake air way 11 volume damper 9, control the air quantity of air intake, up to required hot blast wind speed.
Further, step 6, described bergamot fruit specification, when strip and block bergamot fruit are by jigging conveyer hopper, electronic eye response, to there being material to pass through, enables nebulizer, every 12 seconds, sprays 2 seconds;Atomization material is glycerol and water, mixed proportion 1:4, and lamellar and whole fruit product type without atomization, then disable electric eye.
Through the above description of the embodiments, those skilled in the art is it can be understood that can also realize by other structures to the present invention, and inventive feature is not limited to above-mentioned preferred embodiment.Any it is familiar with the personnel of this technology in the technical field of the present invention, the change that can readily occur in or modification, should all contain the scope of patent protection in the present invention.

Claims (5)

1. a bergamot fruit drying equipment, including heating system and drying production line, it is characterised in that described heating system is using solar energy as main heating source, including air-thermal conductance oil compound slab solar thermal collector, thermal conductance oil energy storage heating plant and air source heat pump, and realize heat recovery;Described drying production line has tunnel drier and PLC control cabinet;Described tunnel drier is divided into dry section and range of atomization, the integrated full-automatic control system of described PLC control cabinet, and display dry run each monitoring parameter change directly perceived on computer contact screen, and carries out operating control by touch screen;Described PLC full-automatic control system, logical level comprises temperature system, humidity system, three Monitor And Control Subsystems of wind speed system, and whole dried fruits drying system, lamellar drying system, strip drying system and block four dry subsystems of drying system that foundation different size bergamot fruit is dried feature and develops.
A kind of bergamot fruit drying equipment the most according to claim 1, it is characterized in that, described air-thermal conductance oil compound slab solar thermal collector is for sealing structure, device is arranging air inlet near volume damper side, near heat exchanger side, air outlet is being set, inlet and outlet connects wind groove, can directly heat air and produce dry-heat air, be provided with thermal conductance oil pipe in compound slab solar thermal collector.
A kind of bergamot fruit drying equipment the most according to claim 1, it is characterized in that, described thermal conductance oil heat accumulation heating plant, being that the hot blast that heating system provides can reach the important auxiliary device of temperature stabilization, it is made up of thermal conductance oil tank, hygrosensor, heat exchanger, oil pipe, oil pump and electromagnetic valve;Described thermal conductance oil tank, tank ectosome is phenol formaldehyde foam heat-insulation layer, opened by between layering dividing plate in thermal conductance oil tank, thermal conductance oil tank every layer is provided with hygrosensor, and the heating of thermal conductance oil and heat supplying pipeline are each independent, being controlled respectively by branch pipeline electromagnetic valve, described heat exchanger is positioned at solar thermal collector air outlet, and two ends connect wind groove;Above-mentioned electromagnetic valve, oil pump, hygrosensor are connected with PLC control cabinet by wire.
A kind of bergamot fruit drying equipment the most according to claim 1, it is characterised in that described dry section includes sealing tunnel, conveyer belt, motor, transporting velocity adjusting means, temperature sensor, humidity sensor, air velocity transducer and support;Described dry section is designed as multiple dryer section according to thermograde, every section of drying alley has independent heating system, the vertical air inlet that can enter different temperatures hot blast it is being provided with near discharge end, and the highest the closer to the inlet temperature of feed end, the lowest the closer to the inlet temperature of discharge end;Also arranging exhaust outlet on described every section of tunnel, exhaust outlet is positioned at air outlet front near feed end;It is provided with temperature sensor, humidity sensor, air velocity transducer in described every section of drying alley, and is connected with PLC control cabinet by wire.
A kind of bergamot fruit drying equipment the most according to claim 1, it is characterised in that described range of atomization includes jigging conveyer, nebulizer, dividing plate, electric eye, transition bridge plate;Described range of atomization is positioned at drying alley machine back segment, and described dividing plate is spaced apart with dry section by range of atomization, and the hopper of described jigging conveyer is sealed in tunnel, equipped with electric eye at described hopper pan feeding;Described transition bridge plate linking dry section and range of atomization.
CN201521085165.XU 2015-12-24 2015-12-24 A kind of bergamot fruit drying equipment Active CN205747891U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106546091A (en) * 2015-12-24 2017-03-29 广东展翠食品股份有限公司 A kind of bergamot fruit drying equipment and its drying meanss

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106546091A (en) * 2015-12-24 2017-03-29 广东展翠食品股份有限公司 A kind of bergamot fruit drying equipment and its drying meanss

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