CN205735720U - Tyre vulcanizer driven by multilamellar list - Google Patents
Tyre vulcanizer driven by multilamellar list Download PDFInfo
- Publication number
- CN205735720U CN205735720U CN201620108752.4U CN201620108752U CN205735720U CN 205735720 U CN205735720 U CN 205735720U CN 201620108752 U CN201620108752 U CN 201620108752U CN 205735720 U CN205735720 U CN 205735720U
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- mould
- mold
- broaching tool
- spill spin
- spin block
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- Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)
Abstract
The utility model discloses a kind of multilamellar list and drive tyre vulcanizer, including gantry base, many group templates and mould, mould includes the upper mold being located under cope match-plate pattern and the lower mold being located on lower bolster, mould carrys out folding by elevating ram, it is characterised in that every mold is equipped with locking device and linear motion guide device.Locking device includes the locking cylinder being located on every mold cope match-plate pattern, the broaching tool pawl being connected with locking cylinder piston rod, the broaching tool pawl set being fixed on cope match-plate pattern lower surface and the blind rivet coordinated with broaching tool pawl being located on lower bolster.Safety anti-falling device includes the safety support dagger being located in gantry base, it is located at the rotary shaft on safety support dagger, spill spin block, returning spring and the slide plate being located on collapsible form, spill spin block is installed on the rotary shaft, and returning spring is connected with spill spin block, and slide plate coordinates with spill spin block.This utility model reasonable in design, it is achieved open mould assembling action and separate with locked mode action, die sinking spacing is big, and tyre vulcanization is reliable and stable, and effects of energy saving and emission reduction is good.
Description
Technical field
This utility model relates to a kind of multilamellar list and drives tyre vulcanizer, is mainly used in the sulfuration of the tire such as automobile tire and Li Che cover tire.
Background technology
Tyre vulcanization is to be vulcanized by smooth green tire and be processed into the finished product tire with particular requirement, and this process needs to utilize tire vulcanizing device to shape green tire and high-temperature heating.
But the problem that tire vulcanizing device floor space is big, equipment manufacturing cost is high, production efficiency is low, production cost is high, production environment is poor, conforming product rate is the highest.Particularly production efficiency is low, production environment is poor and energy consumption height is especially prominent, has had a strong impact on the development of tire manufacturing industry.
Existing vulcanizer there is problems in that 1, mechanical vulcanizing machine noise is big, precision is low, matched moulds impact is big, cause that production environment is poor, product quality is low, and it mostly is monolayer vulcanizer, floor space is big, and be the linear motion between mould or rotary motion by mechanisms such as crank and rocker mechanism, rack-and-pinion, gear decelerations by the convert rotational motion of motor, and locked mode when realizing tyre vulcanization, vulcanizing machine structure is complicated, equipment is heavy, cost is high.2, monolayer fluid pressure type vulcanizer, relatively mechanical vulcanizing machine, improve efficiently working environment, and simple in construction, but its floor space is big, and the problem that production efficiency is low is the most prominent.3, multi-layer hydraulic formula vulcanizer, improves on the basis of monolayer fluid pressure type vulcanizer, hydraulic jack action of locked mode when realizing die sinking between mould, matched moulds and tyre vulcanization.Large-tonnage tire production vulcanizer needs bigger clamp force and die sinking pitch requirements bigger, cause Multilayer stacking type vulcanizer hydraulic jack cylinder diameter bigger, stroke is longer, thus cause equipment both bulk, cost high, and the smooth-going of template movement and sulfurating stage locked mode reliable when being difficult to ensure that folding mould.Present patent application is improved on the basis of Patent No. 201320572254.1.
Utility model content
This utility model is the defect solving above-mentioned existing vulcanizer, devises a kind of simple for structure, it is achieved mould die sinking, matched moulds smooth-going, and die sinking spacing is big, and tyre vulcanizer driven by the reliable and stable multilamellar list of tyre vulcanization.
The technical scheme that the above-mentioned technical problem of this utility model solution is used is:
Tyre vulcanizer driven by a kind of multilamellar list, including gantry base, many molds and template, described mould includes the upper mold being located at cope match-plate pattern lower surface and the lower mold being located on lower bolster, and mould carrys out folding by elevating ram, it is characterised in that every mold is equipped with locking device and linear motion guide device.
The locking device of the every mold of this utility model is separate, locking device includes the locking cylinder being located at every mold cope match-plate pattern upper surface, the broaching tool pawl that is connected with locking cylinder piston rod coordinates with broaching tool pawl the broaching tool pawl set being fixed on cope match-plate pattern lower surface and the blind rivet coordinated with broaching tool pawl being located at lower bolster upper surface.Inner expanding force in mould when locking device makes to produce enough clamping forces between two templates thus overcome tyre vulcanization after mould matched moulds, it is ensured that tire-mold is in tight matched moulds state all the time, and mold tilt or the situation of mould spreading do not occur.
This utility model is additionally provided with safety anti-falling device, described safety anti-falling device includes the safety support dagger for supporting upper plate being located in gantry base, it is located at the rotary shaft on safety support dagger, spill spin block, returning spring and the slide plate being located on collapsible form, spill spin block is installed on the rotary shaft, returning spring is connected with spill spin block, and slide plate coordinates with spill spin block.
Elevating ram described in the utility model is arranged on bed frame, and orlop template is connected with elevating ram piston rod.
Linear motion guide device described in the utility model includes the guide pillar being located in gantry base and the linear bearing being located on collapsible form, and linear bearing is sleeved on guide pillar.
Owing to being provided with said structure, this utility model vulcanizer achieves out mould assembling action and separates with locked mode action, the smooth-going that elevating ram and linear motion guide device realize template up and down motion is quick, die sinking spacing is bigger, locking device realizes the reliable and stable of tyre vulcanized mould matched moulds sulfuration, thus ensures tire product quality conformance.And this utility model vulcanizer can realize one layer of die sinking remainder layer still in sulfuration working stage, thus decrease waiting time when workpiece picks and places, effectively promote tyre vulcanization production efficiency, and reduce tyre vulcanization energy consumption.
Accompanying drawing explanation
Fig. 1 is the structural representation of this utility model embodiment.
Fig. 2 is the side view of Fig. 1.
Fig. 3 is the structural representation of this utility model embodiment locking device released state.
Fig. 4 is the structural representation of this utility model embodiment locking device locking state.
Fig. 5 is the structural representation of this utility model embodiment safety device.
The structural representation of Fig. 6 position this utility model embodiment each layer mould matched moulds state.
Wherein:
3: guide pillar;4: safety support dagger;5: linear bearing;7: elevating ram;8: gantry base;9: broaching tool pawl set;10: blind rivet;11: locking cylinder;12: template;13: mould;14: safety support dagger round nut;15: guide pillar round nut;16: guide pillar flange sleeve;17: safety support dagger flange sleeve;18: broaching tool pawl;19: safely rotate block bearing;20: safely rotate block axle;21: safely rotate block;22: slide plate;23: returning spring.
Detailed description of the invention
See Fig. 1, this utility model embodiment is made up of gantry base 8, safety anti-falling device, safety support dagger 4, many sets (layer) template 12 being located between upper plate 2 and gantry base 8 and mould 13, mould 13, template 12 are prior art, mould 13 carrys out folding by the elevating ram 7 being arranged in gantry base 8, every mold 13 is equipped with locking device, and mould 13 is all alignd by linear motion guide device.
Every mold 13 includes the upper mold being located at cope match-plate pattern lower surface and the lower mold being located on lower bolster, i.e. mould 13 is located between two pieces of templates 12, wherein the cope match-plate pattern of first set mould 13 that is first piece template 12(Fig. 1 counts from top to bottom, lower same, also referred to as upper plate), that is first piece collapsible form of the lower bolster of first set mould 13 that is second piece template 12(), the cope match-plate pattern that is second piece template 12 of the second mold 13, the lower bolster of the second mold 13 that is the 3rd piece template 12, the rest may be inferred by analogy for it.
Every mold 13 is equipped with locking device, including the locking cylinder 11 being located at template 12 upper surface, the broaching tool pawl 18 being connected with locking cylinder 11 piston rod, the broaching tool pawl set 9 being fixed on template 12 lower surface coordinated with broaching tool pawl 18 and the blind rivet 10 coordinated with broaching tool pawl 18 being located at template 12 upper surface.When being in released state, locking cylinder 11 is in the state of stretching out, broaching tool pawl 18 not tension cutter claw set 9 constraint and be in releasing orientation, blind rivet 10 can freely come in and go out broaching tool pawl 18 inner chamber, as shown in Figure 3.When matched moulds locking action, blind rivet 10 enters broaching tool pawl 18 inner chamber, locking cylinder 11 retract action, and broaching tool pawl 18 is retracted in broaching tool pawl set 9, and broaching tool pawl 18 tension cutter claw set 9 retrains and is in rounding state, thus limits blind rivet 10 and make axially-movable, as shown in Figure 4.
Described linear motion guide device includes the guide pillar 3 being located in gantry base 8 and the linear bearing 5 being located on collapsible form (other template 12 in addition to upper plate).Described guide pillar 3 is fixed with gantry base 8 and upper plate by the guide pillar flange sleeve 16 being located at two ends, and the guide pillar flange sleeve 16 at guide pillar 3 two ends is fixed by guide pillar round nut 15, and guide pillar 3 quantity includes but not limited to 4.Thus ensure that the many molds being located between gantry base 8 and upper plate are in aligned condition during moving up and down all the time, reach the purpose of matched moulds exactly.
Described safety anti-falling device includes the safety support dagger 4 for supporting upper plate being located in gantry base 8, and that is located on safety support dagger 4 safely rotates block axle 20, safely rotates block 21, safely rotates block bearing 19, returning spring 23 and the slide plate 22 being located on collapsible form 12.Each one of described safety support dagger about 4, fixed with gantry base 8 and upper plate by the safety support dagger flange sleeve 17 being located at two ends, the safety support dagger flange sleeve 17 at safety support dagger 4 two ends is fixed by safety support dagger round nut 14, and safety support dagger 4 quantity includes but not limited to 2.The described block 21 that safely rotates is by collapsible form 12 quantity one group every layer, and is equidistantly located on safety support dagger 4.Slide plate 22 is located on collapsible form 12, safely rotates block 21 for upset, it is ensured that collapsible form 12 up and normal descending time do not safely rotated block 21 and blocked.It is located at the returning spring 23 safely rotated on block 21 to rout up for auxiliary security spill spin block 21.As shown in Figure 5; third layer mould 13 is in die opening state wait and picks and places workpiece operation; remainder layer is in matched moulds state; when the improper tenesmus of upper two-layer collapsible form 12; it is in the state of routing up owing to this layer safely rotates block 21; collapsible form 12 can be safely rotated block 21 and block and stop dropping further, thus protects operator and mould safety.
The run action of the present embodiment is as follows:
As it is shown in figure 1, be now ground floor die sinking remainder layer matched moulds state, remainder layer mold locking device is in locking state.When opening third layer mould, elevating ram 7 extending action, all templates and mould thereon rise, and ground floor matched moulds is also locked, as shown in Figure 6, third layer locking device unlocks, elevating ram 7 retract action, orlop template declines together with the 4th layer, layer 5 template and mould, and ground floor, second layer mould and template are fixed with upper plate by locking device and do not declined, third layer mould die sinking, as shown in Figure 5.It is also such for opening other layer of mould, is first returned to whole matched moulds state, then unlocks designated layer locking device, elevating ram 7 action opening mold.
This utility model vulcanizer template and the mould number of plies include but not limited to five layers.
According to this utility model vulcanizer operating principle, another embodiment is to be placed on upper plate by vulcanizer elevating ram, the superiors' template is connected with lift piston cylinder, orlop template is fixed with gantry base, collapsible form is placed between the superiors' template and orlop template, every mold is equipped with locking device and linear motion guide device, it is ensured that collapsible form operates steadily, and mould matched moulds is reliable.Vulcanizer run action principle is put underlying with elevating ram consistent on elevating ram.
This utility model vulcanizer folding mould separates with locked mode, folding mould uses hydraulic drive, folding mould elevating ram can be selected for the hydraulic cylinder of the big stroke of little cylinder diameter to provide big die sinking spacing, locking device produces enough tightening forces, thus ensure vulcanizer working place and tire product quality and reduce the requirement to Hydraulic Station fuel delivery and delivery rate, reduce vulcanizer cost and energy consumption.Every layer of mold locking device is separate, takes tire workpiece every time and only opens wherein one layer of mould, and remainder layer, still in sulfurating stage, decreases the vulcanizer waiting time, improves tire production efficiency, reduces energy consumption.This utility model vulcanizer have take up an area that space is little, energy-conserving and environment-protective, the feature that easy and simple to handle, labor intensity is low, production efficiency is high, tire product quality conformance is good, safe and reliable.Every similar vulcanizer manufactured with principle of the present utility model, structure, flow process etc. is included in protection category of the present utility model.
Claims (5)
1. tyre vulcanizer driven by a multilamellar list, including gantry base, many group templates and mould, described mould includes the upper mold being located at cope match-plate pattern lower surface and the lower mold being located on lower bolster, mould carrys out folding by elevating ram, it is characterised in that: every mold is equipped with locking device and linear motion guide device.
Tyre vulcanizer driven by multilamellar list the most according to claim 1, it is characterised in that: described locking device includes the locking cylinder being located at every mold cope match-plate pattern upper surface, the broaching tool pawl that is connected with locking cylinder piston rod coordinates with broaching tool pawl the broaching tool pawl set being fixed on cope match-plate pattern lower surface and the blind rivet coordinated with broaching tool pawl being located at lower bolster upper surface.
Tyre vulcanizer driven by multilamellar list the most according to claim 1 and 2, it is characterized in that: be additionally provided with safety anti-falling device, described safety anti-falling device includes the safety support dagger for supporting upper plate being located in gantry base, it is located at the rotary shaft on safety support dagger, spill spin block, returning spring and the slide plate being located on collapsible form, spill spin block is installed on the rotary shaft, returning spring is connected with spill spin block, and slide plate coordinates with spill spin block.
Tyre vulcanizer driven by multilamellar list the most according to claim 1, it is characterised in that: described elevating ram is arranged on bed frame, and orlop template is connected with elevating ram piston rod.
Tyre vulcanizer driven by multilamellar list the most according to claim 1, it is characterised in that: described linear motion guide device includes the guide pillar being located in gantry base and the linear bearing being located on collapsible form, and linear bearing is sleeved on guide pillar.
Priority Applications (1)
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CN201620108752.4U CN205735720U (en) | 2016-02-03 | 2016-02-03 | Tyre vulcanizer driven by multilamellar list |
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CN201620108752.4U CN205735720U (en) | 2016-02-03 | 2016-02-03 | Tyre vulcanizer driven by multilamellar list |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107053718A (en) * | 2017-06-13 | 2017-08-18 | 浙江圣合机电科技有限公司 | Tyre vulcanizer |
CN109466023A (en) * | 2018-12-26 | 2019-03-15 | 天津瑞福天科模具有限公司 | A kind of simple standard universal die set |
-
2016
- 2016-02-03 CN CN201620108752.4U patent/CN205735720U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107053718A (en) * | 2017-06-13 | 2017-08-18 | 浙江圣合机电科技有限公司 | Tyre vulcanizer |
CN107053718B (en) * | 2017-06-13 | 2023-04-07 | 浙江圣合机电科技有限公司 | Tyre vulcanizer |
CN109466023A (en) * | 2018-12-26 | 2019-03-15 | 天津瑞福天科模具有限公司 | A kind of simple standard universal die set |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20161130 Termination date: 20180203 |