CN103128889B - A kind of three layers of solid tyre vulcanizer - Google Patents
A kind of three layers of solid tyre vulcanizer Download PDFInfo
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- CN103128889B CN103128889B CN201310081319.7A CN201310081319A CN103128889B CN 103128889 B CN103128889 B CN 103128889B CN 201310081319 A CN201310081319 A CN 201310081319A CN 103128889 B CN103128889 B CN 103128889B
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- template
- sulfurizing mould
- auxiliary drive
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- water vat
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- Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)
Abstract
The invention discloses a kind of three layers of solid tyre vulcanizer, comprise main machine frame, template, sulfurizing mould, main drive, mobile jacking block, auxiliary drive, center water vat, floating guide rail, sulfurizing mould is arranged in template, model sheetinstallat is in floating guide rail mechanism, floating guide rail mechanism is arranged on main machine frame, mobile jacking block is flexibly connected with main machine frame and reserves enough die sinking spaces, center water vat is connected with sulfurizing mould and is used for picking and placeing material, and auxiliary drive is used for folding sulfurizing mould.First template of the present invention is provided with jacking block.Floating guide rail mechanism of the present invention has four covers.Reasonable in design of the present invention, can automation mechanized operation, and production practicality is comparatively strong, significantly enhances productivity.
Description
Technical field
The present invention relates to a kind of three layers of solid tyre vulcanizer, be mainly used in the sulfuration of the solid tyre such as engineering truck, automobile.
Background technology
Because the solid tyre volume of engineering truck, automobile etc. is comparatively large, heavier mass, in sulfidization molding process, require that the clamping pressure of vulcanizer reaches about 500 ~ 1000 tons, and pick and place material process entails die sinking spacing should be larger.Because there is the existence of these two reasons to limit to specification and the operability of vulcanizer, so the solid tyre vulcanizer that current each manufacturer uses is individual layer or a small amount of bilayer mostly, the solid tyre vulcanizer of nothing three layers or more, thus limited to single machine yield and land use rate.The present invention is 201110032283.9 at application number, denomination of invention be " a kind of Double-layer single-opened independent control vulcanizing machine " basis on improve.
Summary of the invention
The present invention solves above-mentioned Machinery Design limitation, manufactures and designs a kind of simple for structure, improves three layers of solid tyre vulcanizer of space availability ratio and operating efficiency.
The present invention solves the problems of the technologies described above adopted technical scheme: a kind of three layers of solid tyre vulcanizer, comprise main machine frame, template, sulfurizing mould, main drive, is characterized in that also being provided with mobile jacking block, auxiliary drive, center water vat, floating guide rail, described template comprises the first template, second template, 3rd template, 4th template, described sulfurizing mould is by ground floor sulfurizing mould, second layer sulfurizing mould, third layer sulfurizing mould forms, ground floor sulfurizing mould, second layer sulfurizing mould, third layer sulfurizing mould includes identical patrix, counterdie and core rod, described center water vat is by the first center water vat, second center water vat, 3rd center water vat composition, described auxiliary drive is by the first auxiliary drive, second auxiliary drive, 3rd auxiliary drive composition, the first template, second template, 3rd template, 4th template is installed in floating guide rail mechanism, floating guide rail mechanism is arranged on main machine frame, mobile jacking block is flexibly connected with main machine frame, under ground floor sulfurizing mould patrix is arranged on the first template, ground floor sulfurizing mould counterdie is arranged in the second template, under second layer sulfurizing mould patrix is arranged on the second template, second layer sulfurizing mould counterdie is arranged in the 3rd template, under third layer sulfurizing mould patrix is arranged on the 3rd template, third layer sulfurizing mould counterdie is arranged in the 4th template, first center water vat is arranged in the second template, first center water vat is connected with ground floor sulfurizing mould core rod, second center water vat is arranged in the 3rd template, second center water vat is connected with second layer sulfurizing mould core rod, 3rd center water vat is arranged in the 4th template, 3rd center water vat is connected with third layer sulfurizing mould core rod, first auxiliary drive is arranged in the second template, first auxiliary drive is connected with the first template, second auxiliary drive is arranged in the 3rd template, second auxiliary drive is connected with the second template, 3rd auxiliary drive is arranged in the 4th template, 3rd auxiliary drive is connected with the 3rd template.
First template of the present invention is provided with jacking block.
First auxiliary drive of the present invention, the second auxiliary drive, the 3rd auxiliary drive form by the oil cylinder of Liang Zhi center balanced, symmetrical.
Floating guide rail mechanism of the present invention has four covers, lays respectively on the two ends of template two relative edges.
The present invention is on the basis of former machine specifications and same operability, and unit completes the sulfidization molding work of three layers of solid tyre, can complete manufacturing of three solid tyre, thus substantially increase production efficiency on shorter time and same place.
Accompanying drawing explanation
Fig. 1 is the front schematic view of the embodiment of the present invention.
Fig. 2 is the side schematic view of the embodiment of the present invention.
Fig. 3 is the front cross-sectional schematic diagram in embodiment of the present invention tyre vulcanization forming process.
Fig. 4 is the side cross sectional views in embodiment of the present invention tyre vulcanization forming process.
Fig. 5 is the front cross-sectional schematic diagram (ground floor sulfurizing mould is opened) in embodiment of the present invention die sinking process.
Fig. 6 is the side cross sectional views (second layer sulfurizing mould is opened) in embodiment of the present invention die sinking process.
Fig. 7 is the vertical view cutaway drawing of Fig. 1.
Detailed description of the invention
See in Fig. 1 ~ Fig. 7, figure:
Main machine frame 1: a main complete machine supporting role;
Template 2: have four pieces, namely the first template 21, second template 22, the 3rd template 23, the 4th template 24, bear the installation of three layers of sulfurizing mould 4, is also the supporting seat of folding mould auxiliary drive 8 and center water vat 6 simultaneously;
Mobile jacking block 3: for reducing the height of machine and the stroke of main drive 5, moving into vulcanizer working region 13 during sulfuration, exiting vulcanizer working region 13 during die sinking, thus reserve enough die sinking spaces,
with reduce machine height andmain drive 5
stroke.
Sulfurizing mould 4: three total identical cover sulfurizing moulds 4, every layer a set of, i.e. ground floor sulfurizing mould 41, second layer sulfurizing mould 42, third layer sulfurizing mould 43, ground floor sulfurizing mould 41, second layer sulfurizing mould 42, third layer sulfurizing mould 43 include identical patrix 10, counterdie 11 and core rod 12, can according to different specification variety renovations;
Main drive 5: the clamping pressure producing 500 ~ 1000 tons during sulfuration according to the kind difference of material, and pressurize a few hours, thus reach sulfidization molding effect, the present embodiment adopts oil cylinder;
Center water vat 6: every layer 1, namely the first center water vat 61, second center water vat 62, the 3rd center water vat 63, use during die sinking;
Material 7: be solid tyre after sulfidization molding, comprises the first tire 71, second tire 72, third round tire 73;
Auxiliary drive 8: i.e. the first auxiliary drive 81, second auxiliary drive 82, the 3rd auxiliary drive 83, first auxiliary drive 81, second auxiliary drive 82, the 3rd auxiliary drive 83 form by the oil cylinder at Liang Zhi center balanced, symmetrical (relative to the present embodiment), and auxiliary drive 8 is used for folding sulfurizing mould 4;
Floating guide rail mechanism 9: have four covers, lays respectively on the two ends of template 2 two relative edges, and its function is for playing guiding balance and flexible folding sulfurizing mould 4 when template 2 is moved.
First template 21 of the present embodiment three layers of solid tyre vulcanizer, second template 22, 3rd template 23, 4th template 24 is installed in floating guide rail mechanism 9, main drive 5, floating guide rail mechanism 9 is arranged on main machine frame 1, mobile jacking block 3 is flexibly connected with main machine frame 1, the patrix 10 of ground floor sulfurizing mould 41 is arranged on the first template 21 times, the counterdie 11 of ground floor sulfurizing mould 41 is arranged in the second template 22, the patrix 10 of second layer sulfurizing mould 42 is arranged on the second template 22 times, the counterdie 11 of second layer sulfurizing mould 42 is arranged in the 3rd template 23, the patrix 10 of third layer sulfurizing mould 43 is arranged on the 3rd template 23 times, the counterdie 11 of third layer sulfurizing mould 43 is arranged in the 4th template 24, first center water vat 61 is arranged in the second template 22 and with the core rod 11 of ground floor sulfurizing mould 41 and is connected, second center water vat 62 is arranged in the 3rd template 23 and with the core rod 11 of second layer sulfurizing mould 42 and is connected, 3rd center water vat 63 is arranged in the 4th template 24 and with the core rod 11 of third layer sulfurizing mould 43 and is connected, first auxiliary drive 81 to be arranged in the second template 22 and to be connected with the first template 21, second auxiliary drive 82 to be arranged in the 3rd template 23 and to be connected with the second template 22, 3rd auxiliary drive 81 to be arranged in the 4th template 24 and to be connected with the 3rd template 23.
The present embodiment picks and places material process following (see Fig. 5 and Fig. 6): after material 7 cures shaping completing, main drive 5 off-load, template 2 entirety drives sulfurizing mould 4(ground floor sulfurizing mould 41, second layer sulfurizing mould 42, third layer sulfurizing mould 43) under the guiding of floating guide rail mechanism 9, drop to minimum operating position, mobile jacking block 3 exits vulcanizer working region 13; A pair auxiliary drive 8(the present embodiment of required die sinking layer is opened for example explanation with ground floor sulfurizing mould 41, so time be the first auxiliary drive 81) open, drive the first template 21, the patrix 10 of ground floor sulfurizing mould 41 moves up under the guiding of floating guide rail mechanism 9, ground floor sulfurizing mould 41 die sinking simultaneously; First center water vat 61 ejects the core rod 11 of ground floor sulfurizing mould 41, and the counterdie 11 of ground floor sulfurizing mould 41 released by the first tire 71 driving sulfuration to complete; Take out the first tire 71 processed and unprocessed first tire 71 more renewed; First center water vat 61 declines, and the first new tire 71 falls into the counterdie 11 of ground floor sulfurizing mould 41; (a pair) first auxiliary drive 81 of this layer bounces back, and under the guiding of floating guide rail mechanism 9, ground floor sulfurizing mould 41 completes flexible matched moulds.Same principle can complete and separately two-layerly pick and place material work.
The present embodiment sulfidization molding process following (see Fig. 3 and Fig. 4): after the material work that pick and place of three layers all complete, mobile jacking block 3 enters vulcanizer working region 13, the mould 4 that stock put into by main drive 5 three covers risen between band moving platen 2 entirety and template 2 makes it balance of power by the jacking block 25(be arranged in the first template 21 under the guiding of floating guide rail mechanism 9) push up mobile jacking block 3, produce the mold clamping force of 1000 tons and pressurize until setting-up time needed for sulfuration, namely carry out the above-mentioned stage picking and placeing material after sulfuration completes.
The mechanical electric action of the present embodiment is completed by electric, the hydraulic pressure of prior art, the components and parts composition control part automatic program control such as pneumatic.
The equivalent transformation of every technical solution of the present invention and technical characteristic or combination, all should think and fall into protection scope of the present invention.
Claims (2)
1. three layers of solid tyre vulcanizer, comprise main machine frame, template, sulfurizing mould, main drive, is characterized in that: be also provided with mobile jacking block, auxiliary drive, center water vat, floating guide rail, described template comprises the first template, second template, 3rd template, 4th template, described sulfurizing mould is by ground floor sulfurizing mould, second layer sulfurizing mould, third layer sulfurizing mould forms, ground floor sulfurizing mould, second layer sulfurizing mould, third layer sulfurizing mould includes identical patrix, counterdie and core rod, described center water vat is by the first center water vat, second center water vat, 3rd center water vat composition, described auxiliary drive is by the first auxiliary drive, second auxiliary drive, 3rd auxiliary drive composition, the first template, second template, 3rd template, 4th template is installed in floating guide rail mechanism, floating guide rail mechanism is arranged on main machine frame, mobile jacking block is flexibly connected with main machine frame, under ground floor sulfurizing mould patrix is arranged on the first template, ground floor sulfurizing mould counterdie is arranged in the second template, under second layer sulfurizing mould patrix is arranged on the second template, second layer sulfurizing mould counterdie is arranged in the 3rd template, under third layer sulfurizing mould patrix is arranged on the 3rd template, third layer sulfurizing mould counterdie is arranged in the 4th template, first center water vat is arranged in the second template, first center water vat is connected with ground floor sulfurizing mould core rod, second center water vat is arranged in the 3rd template, second center water vat is connected with second layer sulfurizing mould core rod, 3rd center water vat is arranged in the 4th template, 3rd center water vat is connected with third layer sulfurizing mould core rod, first auxiliary drive is arranged in the second template, first auxiliary drive is connected with the first template, second auxiliary drive is arranged in the 3rd template, second auxiliary drive is connected with the second template, 3rd auxiliary drive is arranged in the 4th template, 3rd auxiliary drive is connected with the 3rd template, described first auxiliary drive, second auxiliary drive, 3rd auxiliary drive forms by the oil cylinder of Liang Zhi center balanced, symmetrical, and described floating guide rail mechanism has four covers, lays respectively on the two ends of template two relative edges.
2. three layers of solid tyre vulcanizer according to claim 1, is characterized in that: described first template is provided with jacking block.
Priority Applications (1)
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CN201310081319.7A CN103128889B (en) | 2013-03-14 | 2013-03-14 | A kind of three layers of solid tyre vulcanizer |
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CN201310081319.7A CN103128889B (en) | 2013-03-14 | 2013-03-14 | A kind of three layers of solid tyre vulcanizer |
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CN103128889A CN103128889A (en) | 2013-06-05 |
CN103128889B true CN103128889B (en) | 2015-10-14 |
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CN201310081319.7A Expired - Fee Related CN103128889B (en) | 2013-03-14 | 2013-03-14 | A kind of three layers of solid tyre vulcanizer |
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Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN103434055A (en) * | 2013-09-16 | 2013-12-11 | 浙江圣合机电科技有限公司 | Multi-layer single-open tire vulcanizing machine |
CN104057562B (en) * | 2014-06-27 | 2016-05-25 | 浙江数通实业有限公司 | Three layers of shaper vulcanizer of hydraulic pressure |
CN107053718B (en) * | 2017-06-13 | 2023-04-07 | 浙江圣合机电科技有限公司 | Tyre vulcanizer |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN101670632A (en) * | 2009-07-16 | 2010-03-17 | 杭州圣合医疗器械成套有限公司 | Independently-controlled multi-layer tyre vulcanizing machine |
CN102581996A (en) * | 2012-02-14 | 2012-07-18 | 浙江圣合机电科技有限公司 | Double-layer single-opened independent control vulcanizing machine |
CN203156995U (en) * | 2013-03-14 | 2013-08-28 | 浙江圣合机电科技有限公司 | Three-layer solid tire vulcanizing machine |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
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JPS5551542A (en) * | 1978-10-13 | 1980-04-15 | Mainaa Entaapuraizezu Inc | Preparation of polyester elastomer compression spring |
CN2406802Y (en) * | 2000-01-06 | 2000-11-22 | 伟祺精机有限公司 | Vulcanizer for multi-layer tyres |
CN101559636A (en) * | 2008-04-15 | 2009-10-21 | 上海固特机械有限公司 | Three-stage capsule vulcanizing machine |
CN201493990U (en) * | 2009-05-27 | 2010-06-02 | 东毓(宁波)油压工业有限公司 | Multilayer film vulcanizing machine with buffer mechanism |
CN101941257B (en) * | 2010-08-25 | 2013-05-15 | 万进学 | Double-station multi-level hydraulic capsule setting tire vulcanizer |
-
2013
- 2013-03-14 CN CN201310081319.7A patent/CN103128889B/en not_active Expired - Fee Related
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101670632A (en) * | 2009-07-16 | 2010-03-17 | 杭州圣合医疗器械成套有限公司 | Independently-controlled multi-layer tyre vulcanizing machine |
CN102581996A (en) * | 2012-02-14 | 2012-07-18 | 浙江圣合机电科技有限公司 | Double-layer single-opened independent control vulcanizing machine |
CN203156995U (en) * | 2013-03-14 | 2013-08-28 | 浙江圣合机电科技有限公司 | Three-layer solid tire vulcanizing machine |
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Granted publication date: 20151014 Termination date: 20170314 |