CN205733836U - High-pressure common rail control valve assembly automatic production line - Google Patents
High-pressure common rail control valve assembly automatic production line Download PDFInfo
- Publication number
- CN205733836U CN205733836U CN201620578464.5U CN201620578464U CN205733836U CN 205733836 U CN205733836 U CN 205733836U CN 201620578464 U CN201620578464 U CN 201620578464U CN 205733836 U CN205733836 U CN 205733836U
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- China
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- line
- data
- valve pocket
- automatic
- mechanical hand
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Abstract
This utility model is a kind of high-pressure common rail control valve assembly automatic production line.It includes valve pocket polish transfer matic A, spool processing automatic line B, measures and data center platform C, the first mechanical hand D, the second mechanical hand E and first data transmission line I, the second data line J；First mechanical hand D is between valve pocket polish transfer matic A and measurement and data center platform C, second mechanical hand E is between spool processing automatic line B and measurement and data center platform C, and first data transmission line I connects between valve pocket polish transfer matic A and measurement and data center platform C；Second data line J connects between spool processing automatic line B and measurement and data center platform C.Lathe accurate for the multiple stage of down charging mechanism on separate unit band is linked to be automatic assembly line, and encloses mechanical hand realization measurement and the automatic inserting of couple automatically.Ensure that valve module mass production steady quality is consistent, provide high accuracy high-quality aftermarket attachment for high-pressure common rail.
Description
Technical field
This utility model relates to the automatic production line of high pressure common rail injector control valve assembly, belongs to automated machine tool neck
Territory.
Background technology
Fig. 1 is the precision components that high pressure common rail injector is most crucial, and 1 is valve module assembly figure, and 2 is valve pocket, and 3 is spool,
Owing to part relates to accurate inner circle, the conical surface, the processing of aperture, the most also want crush and grind aperture, make the flow-rate ratio of two apertures
It is maintained in certain limit, within additionally valve pocket endoporus and spool cylindrical fit clearance are maintained at 0.002-0.004mm, Zong Gonggong
Sequence has 20 multiple tracks, processing year to be hundreds of thousands set in batches.Current domestic Artificial Control of typically all using, mass production difficult quality guarantor
Card, market in repair service major part also needs to use import parts so far.
Summary of the invention
The purpose of this utility model is to provide the high-pressure common rail control valve automatically produced of a kind of high-pressure common rail valve module
Assembly automatic production line.
The purpose of this utility model is achieved through the following technical solutions: it includes that valve pocket polish transfer matic A, spool are processed
Transfer matic B, measurement and data center platform C, the first mechanical hand D, the second mechanical hand E and first data transmission line I, the second data
Transmission line J；First mechanical hand D is between valve pocket polish transfer matic A and measurement and data center platform C and valve pocket is smart
The valve pocket that processing automatic line A produces is transported to measure and detects with data center platform C, and the second mechanical hand E is positioned at spool processing
Between transfer matic B and measurement and data center platform C, and the spool that spool processing automatic line B produces is transported to measure with
Data center platform C detect, first data transmission line I connect valve pocket polish transfer matic A and measure with data center platform C it
Between and the information of valve pocket polish transfer matic A is transferred to data platform C；Second data line J connects spool processing automatically
Spool processing automatic line B it is transferred between line B and measurement and data center platform C and by the information of data platform C.
Owing to two part processing technique of valve pocket and spool, machining tool are widely different, thus separately design valve pocket processing from
Dynamicization line and spool processing automatic line, by mechanical hand by the valve pocket processed and spool, by the automatic inserting of fixed gap, complete
The processing of whole couple.
A is valve pocket polish transfer matic, and B is spool polish transfer matic, valve pocket after transfer matic A is worked into size, by
First mechanical hand D is transported to measuring table C, after clearance meter measures valve pocket hole size, is sent to valve through measurement data
Core production line B, at B station according to valve pocket hole size, it is ensured that fit clearance, match grinding spool cylindrical, then spool is by the second machine
Tool hands E deliver to C measure with data center's platform, insert in corresponding valve pocket, complete couple automatically join pay, then by precision aperture
And fit clearance data save, and get off with the Quick Response Code corresponding record on part, be re-used as finished product and transport out, complete
The processing of control valve.
For prior art, the utility model has the advantage of: this utility model is by down charging mechanism on separate unit band
The accurate lathe of multiple stage be linked to be automatic assembly line, and enclose mechanical hand and realize automatically measuring and the automatic inserting of couple.Ensure that
Valve module mass production steady quality is consistent, provides high accuracy high-quality aftermarket attachment for high-pressure common rail.
Accompanying drawing explanation
Fig. 1 is the control valve general assembly drawing of this utility model valve module processing automatic line processing；
Fig. 2 is the flow chart of this utility model valve module transfer matic；
Fig. 3 is this utility model valve pocket processing stations figure；
Fig. 4 is this utility model spool processing stations figure；
Fig. 5 is that this utility model valve module transfer matic is measured automatically, inserting and measurement and data center's platform.
Label declaration
A valve pocket polish transfer matic
B spool processing automatic line
C measures and data center's platform
D the first mechanical hand
E the second mechanical hand
Blank entrance before F valve pocket polish
Blank entrance before G spool polish
H product outlet
I first data transmission line
J the second data line
K data wire
A1 single head multistation internal grinder
A2 double end multistation internal grinder
A3 double end multistation electric spark small hole processing machine bed
A4 multistation crush and grind lathe
A5 multistation jetting machine
A6 marking machine
B1 automatic loading/unloading centerless grinder
B2 automatic loading/unloading is cut sth. askew cylindrical grinder
B3 automatic match grinding centerless grinder
C1 clearance meter
C2 data base
Detailed description of the invention
Below in conjunction with Figure of description and embodiment, this utility model content is described in detail:
As shown in Fig. 25:
It includes valve pocket polish transfer matic A, spool processing automatic line B, measures and data center platform C, the first machinery
Hands D, the second mechanical hand E and first data transmission line I, the second data line J；First mechanical hand D is positioned at valve pocket polish certainly
Between moving-wire A and measurement and data center platform C, and the valve pocket that valve pocket polish transfer matic A produces is transported to measure with
Data center platform C detect, the second mechanical hand E between spool processing automatic line B and measurement and data center platform C, and
Being transported to the spool that spool processing automatic line B produces measure and detect with data center platform C, first data transmission line I is even
Connect between valve pocket polish transfer matic A and measurement and data center platform C and the information of valve pocket polish transfer matic A is transferred to
Data platform C；Second data line J connects between spool processing automatic line B and measurement and data center platform C and by data
The information of platform C is transferred to spool processing automatic line B.Valve pocket in processing and spool are by the first mechanical hand D, the second mechanical hand E
Deliver to measure and carry out dimensional measurement with data center platform C, store, transmit, complete spool cylindrical match grinding and slotting with valve pocket endoporus
Join, it is ensured that the gap between spool and valve pocket, complete control valve and produce.
Described valve pocket polish transfer matic A includes following processing stations: single head multistation internal grinder A1, double end multiplexing
Position internal grinder A2, double end multistation electric spark small hole processing machine bed A3, band number flow extrudes according to the multistation of measurement apparatus and grinds
Grinding machine tool A4, multistation jetting machine A5, marking machine A6, above station is sequentially connected by transfer structure；First mechanical hand D
Transport the valve pocket through marking machine mark.
Blank entrance F before valve pocket polish it is provided with before single head multistation internal grinder A1.
Described valve pocket polish transfer matic includes following processing stations: B1 automatic loading/unloading centerless grinder, B2 automatically on
Blanking is cut sth. askew cylindrical grinder, B3 automatic match grinding centerless grinder, and above station sequentially transfer structure connects, the second mechanical hand E transhipment
Spool through the processing of automatic match grinding centerless grinder.
Blank entrance G before spool polish it is provided with before automatic loading/unloading centerless grinder.
Transfer structure is to use double-speed chain to carry out the handling and conveying line carried.
Measure and be divided into interconnective clearance meter C1 and data base C2, clearance meter C1 with data center platform C
Accept and detect the first mechanical hand D, product that the second mechanical hand E sends, and be delivered to the data of product store to number
Connected the multistation crush and grind lathe A4 of valve pocket polish transfer matic A by first data transmission line I according to storehouse C2, data base C2
With marking machine A6；Data base C2 connects the automatic match grinding centerless grinder B3 of spool processing automatic line B by data wire J；Gap is surveyed
Amount instrument C1 connects data base C2 by data wire K, and the data detected by clearance meter C1 are transmitted to data base C2.Data base
C2 receives and stores the aperture flow of valve pocket, turnover the oil flow-rate ratio of throttle orifice, the information of Quick Response Code；The letter of C2 detection valve pocket
Breath, and information is simultaneously communicating to automatic match grinding centerless grinder B3 and data base C2, the former is by the information received, and produces and is somebody's turn to do
The spool that valve pocket matches, the latter is by receiving and store the information of valve pocket.
Measuring and also include product outlet H with data center platform C, for the output of product, output of products here is logical
Cross the first mechanical hand D or/and the second mechanical hand E, product is in place in the biography measured and be provided with in data center platform C
In sending structure, then it is delivered to next link (such as product packaging link) by product outlet H.Certainly from by the first machine
Tool hands D is or/and the second mechanical hand E, it is also possible to be transported away from product outlet H by product by other means.
Workflow or the principle of this patent are as follows:
Blank part after valve pocket heat treatment, is sent into processing line by automatic charging machine blank entrance F before valve pocket polish,
A1 station is the high accuracy single head multistation internal grinder of band automatic loading/unloading, and it mainly completes valve pocket seat surface, big cylindrical and end
The processing in face, is then automatically fed into A2 machining position, and A2 machining position is a high-precision double end multistation internal grinder, mill processing
Valve pocket mesopore, little cylindrical and mesopore inner face, be then automatically sent to A3 station, and A3 station is that a double end Multi-station electrical spark is little
Hole machined lathe, automatically processing valve pocket meter in hole and fuel-displaced throttle orifice, so reach A4 station, A4 station be one full-automatic
Continuous print multistation crush and grind lathe, band flow automatic measuring device, can be with grinding valve set oil-feed throttle orifice and fuel-displaced throttling
Hole, automatically measures aperture flow and ensures to pass in and out the flow-rate ratio of oil throttle orifice, in the range of presetting, and by measurement data
Being automatically sent to data base C2, A5 station is multistation jetting machine, cleans valve pocket with the hydraulic oil of up to 500bar, then enters
Entering A6 station, A6 station is marking machine, is used for getting Quick Response Code, delivers to measure and in data by mechanical hand through inspection qualified products
The C1, C1 of heart platform C are clearance meters, high-acruracy survey valve pocket hole size, and these data are delivered to by the second data line J
In spool processing line B, in order to grinding spool cylindrical, cylindrical is made to ensure in 0.002-0.004 millimeter with interporal lacuna in valve pocket.
It is pending that substandard product is sent into waste product storehouse by mechanical hand.On the other hand the blank after spool heat treatment is by automatically
Material machine sends into spool automatic machining line B through G.
B1 station is a high-precision automatic loading/unloading centerless grinder, processing poppet head, interlude andOutward
Circle, is then automatically fed into B2 station, and B2 station is that a high-precision automatic loading/unloading is cut sth. askew cylindrical grinder, automatically processes spool
Three grades of cylindricals of afterbody, are automatically fed into B3 station after machining, B3 station is a high-precision automatic match grinding centerless grinder, it
The valve pocket hole size being transmitted through according to the second data line J, valve pocket as requested and spool gap, automatically by peripheral milling
Cut size, then delivered to measure and data center platform C by the second mechanical hand E, be automatically inserted in the valve pocket requiring inserting
Go.And all parts measurement sizes and data on flows are stored with the C2 data base in data center platform C by measuring, it
Rear product or/and the second mechanical hand E delivers to conveyer belt by the first mechanical hand D, is ultimately sent at product outlet H export, completes
The automatic course of processing of whole control valve assembly.
Claims (8)
1. a high-pressure common rail control valve assembly automatic production line, it is characterised in that: it include valve pocket polish transfer matic A,
Spool processing automatic line B, measurement and data center platform C, the first mechanical hand D, the second mechanical hand E and first data transmission line I,
Second data line J；First mechanical hand D between valve pocket polish transfer matic A and measurement and data center platform C, and
Being transported to the valve pocket that valve pocket polish transfer matic A produces measure and detect with data center platform C, the second mechanical hand E is positioned at
Between spool processing automatic line B and measurement and data center platform C, and the spool transhipment that spool processing automatic line B is produced
To measuring and data center platform C detection, first data transmission line I connects valve pocket polish transfer matic A and measures and in data
It is transferred to data platform C between heart platform C and by the information of valve pocket polish transfer matic A；Second data line J connects spool
Spool processing automatic line B it is transferred between processing automatic line B and measurement and data center platform C and by the information of data platform C.
High-pressure common rail control valve assembly automatic production line the most according to claim 1, it is characterised in that: described valve pocket
Polish transfer matic A includes following processing stations: single head multistation internal grinder A1, double end multistation internal grinder A2, double end
Multistation electric spark small hole processing machine bed A3, band number flow is according to the multistation crush and grind lathe A4 of measurement apparatus, and multistation is high
Pressure cleaning machine A5, marking machine A6, above station is sequentially connected by transfer structure；First mechanical hand D transports through marking machine mark
Valve pocket.
High-pressure common rail control valve assembly automatic production line the most according to claim 2, it is characterised in that: single head multistation
Blank entrance F before valve pocket polish it is provided with before internal grinder A1.
High-pressure common rail control valve assembly automatic production line the most according to claim 1, it is characterised in that: described valve pocket
Polish transfer matic includes following processing stations: automatic loading/unloading centerless grinder B1, and automatic loading/unloading is cut sth. askew cylindrical grinder B2, from
Dynamic match grinding centerless grinder B3, above station sequentially transfer structure connects, and the second mechanical hand E transhipment adds through automatic match grinding centerless grinder
The spool of work.
High-pressure common rail control valve assembly automatic production line the most according to claim 4, it is characterised in that: automatic loading/unloading
Blank entrance G before spool polish it is provided with before centerless grinder B1.
6. according to the high-pressure common rail control valve assembly automatic production line described in claim 2 or 4, it is characterised in that: transmit knot
Structure is to use double-speed chain to carry out the handling and conveying line carried.
High-pressure common rail control valve assembly automatic production line the most according to claim 1, it is characterised in that: measure and data
Central platform C is divided into interconnective clearance meter C1 and data base C2, clearance meter C1 to accept and detects the first machinery
The product that hands D, the second mechanical hand E send, and be delivered to the data of product store to data base C2, data base C2 and pass through
First data transmission line I connects the multistation crush and grind lathe A4 and marking machine A6 of valve pocket polish transfer matic A；Data base C2
The automatic match grinding centerless grinder B3 of spool processing automatic line B is connected by the second data line J；Clearance meter C1 is by number
Connect data base C2 according to line K, and the data detected by clearance meter C1 are transmitted to data base C2.
High-pressure common rail control valve assembly automatic production line the most according to claim 7, it is characterised in that: measure and data
Central platform C also includes product outlet H.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620578464.5U CN205733836U (en) | 2016-06-13 | 2016-06-13 | High-pressure common rail control valve assembly automatic production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620578464.5U CN205733836U (en) | 2016-06-13 | 2016-06-13 | High-pressure common rail control valve assembly automatic production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205733836U true CN205733836U (en) | 2016-11-30 |
Family
ID=57386361
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620578464.5U Withdrawn - After Issue CN205733836U (en) | 2016-06-13 | 2016-06-13 | High-pressure common rail control valve assembly automatic production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205733836U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106002294A (en) * | 2016-06-13 | 2016-10-12 | 莆田市宏业精密机械有限公司 | Full automatic production line of high-pressure common rail control valve assembly |
| CN106736895A (en) * | 2016-12-28 | 2017-05-31 | 南岳电控（衡阳）工业技术股份有限公司 | A kind of high-efficiency and precision shapes centerless grinding processing line and method for grinding |
-
2016
- 2016-06-13 CN CN201620578464.5U patent/CN205733836U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106002294A (en) * | 2016-06-13 | 2016-10-12 | 莆田市宏业精密机械有限公司 | Full automatic production line of high-pressure common rail control valve assembly |
| CN106002294B (en) * | 2016-06-13 | 2018-01-09 | 莆田市宏业精密机械有限公司 | High-pressure common rail control valve group automatic production line |
| CN106736895A (en) * | 2016-12-28 | 2017-05-31 | 南岳电控（衡阳）工业技术股份有限公司 | A kind of high-efficiency and precision shapes centerless grinding processing line and method for grinding |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20161130 Effective date of abandoning: 20180109 |