CN205731022U - 一种炼铜用铜矿砂高效混合装置 - Google Patents
一种炼铜用铜矿砂高效混合装置 Download PDFInfo
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- CN205731022U CN205731022U CN201620432219.3U CN201620432219U CN205731022U CN 205731022 U CN205731022 U CN 205731022U CN 201620432219 U CN201620432219 U CN 201620432219U CN 205731022 U CN205731022 U CN 205731022U
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N copper Chemical compound data:image/svg+xml;base64,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 data:image/svg+xml;base64,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 [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims abstract description 51
- 229910052802 copper Inorganic materials 0.000 title claims abstract description 51
- 239000010949 copper Substances 0.000 title claims abstract description 51
- 238000009867 copper metallurgy Methods 0.000 title claims abstract description 16
- 229910000831 Steel Inorganic materials 0.000 claims description 6
- 239000010959 steel Substances 0.000 claims description 6
- 239000000463 materials Substances 0.000 claims description 5
- 239000000203 mixtures Substances 0.000 abstract description 6
- 230000000694 effects Effects 0.000 abstract description 5
- 230000004907 flux Effects 0.000 description 19
- 239000012141 concentrates Substances 0.000 description 4
- 238000007670 refining Methods 0.000 description 4
- 239000004576 sand Substances 0.000 description 4
- 238000003723 Smelting Methods 0.000 description 3
- 238000007664 blowing Methods 0.000 description 2
- 238000010586 diagrams Methods 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 238000005272 metallurgy Methods 0.000 description 2
- 230000001590 oxidative Effects 0.000 description 2
- 238000009853 pyrometallurgy Methods 0.000 description 2
- 239000002994 raw materials Substances 0.000 description 2
- NINIDFKCEFEMDL-UHFFFAOYSA-N sulfur Chemical compound 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[S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 2
- 229910052717 sulfur Inorganic materials 0.000 description 2
- 239000011593 sulfur Substances 0.000 description 2
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- 239000006004 Quartz sand Substances 0.000 description 1
- WATWJIUSRGPENY-UHFFFAOYSA-N antimony Chemical compound 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[Sb] WATWJIUSRGPENY-UHFFFAOYSA-N 0.000 description 1
- 229910052787 antimony Inorganic materials 0.000 description 1
- RQNWIZPPADIBDY-UHFFFAOYSA-N arsenic Chemical compound 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Abstract
本实用新型涉及一种混合装置，尤其涉及一种炼铜用铜矿砂高效混合装置。本实用新型要解决的技术问题是提供一种体积小、操作方便、混合均匀、混合速度快的炼铜用铜矿砂高效混合装置。为了解决上述技术问题，本实用新型提供了这样一种炼铜用铜矿砂高效混合装置，包括有左架、底板、收集箱、旋转电机Ⅰ、右架、转轴Ⅰ、轴承座Ⅰ、锥齿轮Ⅰ、轴承座Ⅱ、锥齿轮Ⅱ、轴承座Ⅲ、旋转电机Ⅱ、转轴Ⅱ、搅拌箱、转轴Ⅲ、轴承座Ⅳ、滑道Ⅰ、叶片、顶板、滑道Ⅱ、气缸Ⅰ、下料斗Ⅰ、挡块Ⅰ、固定杆Ⅰ、挡块Ⅱ、固定杆Ⅱ、下料斗Ⅱ和气缸Ⅱ，底板顶部设有左侧设有左架。本实用新型达到了体积小、操作方便、混合均匀、混合速度快的效果。
Description
技术领域
[0001]本实用新型涉及一种混合装置，尤其涉及一种炼铜用铜矿砂高效混合装置。
背景技术
[0002]铜矿砂是从铜矿中开采出来的，然后经过选矿成为含铜品质较高、精细的砂状铜矿。铜矿砂的种类主要有黑色铜矿砂和白色石英砂两种。其主要应用于铸造、锻造、机械、铺路、冶金、热处理、钢结构、网架结构、集装箱、船舶、修造、桥梁、矿山、等领域，是冶金行业的原材料。火法炼铜是一种主要的炼铜方法，火法炼铜包括焙烧、熔炼、吹炼、精炼等工序，以硫化铜精矿为主要原料。焙烧分半氧化焙烧和全氧化焙烧，脱除精矿中部分或全部的硫，同时除去部分砷、锑等易挥发的杂质。熔炼目的是使铜精矿或焙烧矿中的部分铁氧化，并与脉石、熔剂等造渣除去，产出含铜较高的冰铜。吹炼能够消除烟害，回收精矿中的硫。精炼分火法精炼和电解精炼。粗铜精炼分火法精炼和电解精炼。火法精炼是利用某些杂质对氧的亲和力大于铜，而其氧化物又不溶于铜液等性质，通过氧化造渣或挥发除去。在炼铜时，首先要将铜矿砂和溶剂混合均匀后再进行下一步的加工处理。
[0003]目前的铜矿砂混合装置存在体积大、操作不方便、混合不均匀、混合速度慢的缺点，因此亟需研发一种体积小、操作方便、混合均匀、混合速度快的炼铜用铜矿砂高效混合
目.ο
实用新型内容
[0004] (I)要解决的技术问题
[0005]本实用新型为了克服目前的铜矿砂混合装置存在体积大、操作不方便、混合不均匀、混合速度慢的缺点，本实用新型要解决的技术问题是提供一种体积小、操作方便、混合均匀、混合速度快的炼铜用铜矿砂高效混合装置。
[0006] (2)技术方案
[0007]为了解决上述技术问题，本实用新型提供了这样一种炼铜用铜矿砂高效混合装置，包括有左架、底板、收集箱、旋转电机1、右架、转轴1、轴承座1、锥齿轮1、轴承座Π、锥齿轮π、轴承座m、旋转电机π、转轴π、搅拌箱、转轴m、轴承座IV、滑道1、叶片、顶板、滑道π、气缸1、下料斗1、挡块1、固定杆1、挡块π、固定杆π、下料斗π和气缸π，底板顶部设有左侧设有左架，左架右侧中部设有轴承座IV，底板顶部中间放有收集箱，底板顶部右侧设有旋转电机I和右架，右架位于旋转电机I右边，右架左侧中部设有轴承座π和轴承座I，轴承座I位于轴承座π下方，轴承座π与轴承座IV之间安装有转轴m，转轴m中部设有搅拌箱，搅拌箱位于收集箱正上方，搅拌箱底部设有轴承座m和旋转电机π，轴承座m位于旋转电机π顶部，旋转电机π顶部设有转轴π，转轴π穿过轴承座m，转轴π上部均匀设有叶片，转轴m右部设有锥齿轮π，旋转电机I顶部设有转轴I，转轴I穿过轴承座I，转轴I顶部设有锥齿轮I，锥齿轮I与锥齿轮π啮合，左架右侧上部与右架左侧上部之间设有顶板，左架右侧上部设有气缸π，右架左侧上部设有气缸I，气缸I和气缸π位于顶板上方，顶板顶部中间从左至右依次设有固定杆Π和固定杆I，固定杆Π上部左端设有下料斗Π，固定杆I上部右端设有下料斗I，气缸I左端设有挡块I，挡块I位于下料斗I顶部，气缸Π右端设有挡块Π，挡块Π位于下料斗Π底部，顶板底部左侧设有滑道I，顶板底部右侧设有滑道Π。
[0008]优选地，还包括有激振器I和激振器Π，下料斗Π左侧设有激振器I，下料斗I右侧设有激振器Π。
[0009]优选地，底板材料为不锈钢。
[0010]工作原理:当炼铜前需要将铜矿砂与熔剂混合时，工人先将铜矿砂与熔剂分别装入下料斗I和下料斗Π，控制气缸I收缩，气缸I带动挡块I向右运动，当挡块I向右运动脱离下料斗I时，控制气缸I停止收缩。此时铜矿砂从下料斗I落在滑道Π上，铜矿砂通过滑道Π滑入搅拌箱内，当加入适量铜矿砂后，控制气缸I伸长，当挡块I向左运动到原来位置时，且挡块I将下料斗I内的铜矿砂挡住，控制气缸I停止伸长。同理，工人控制气缸π收缩或伸长，可向搅拌箱内加入适量的熔剂，再控制气缸Π伸长到初始状态。控制旋转电机Π旋转，旋转电机Π通过转轴Π带动叶片，在叶片的作用下，搅拌箱内的铜矿砂与熔剂被搅拌混合。当铜矿砂与熔剂完全搅拌混合均匀后，控制旋转电机Π停止旋转。控制旋转电机I转动，旋转电机I通过转轴I带动锥齿轮I转动，锥齿轮I带动锥齿轮π转动，锥齿轮π带动转轴m转动，转轴m带动搅拌箱转动，当搅拌箱旋转180°时，搅拌箱内混合后的铜矿砂与熔剂将全部倒入收集箱内。当搅拌箱继续旋转180°时，此时搅拌箱回到初始状态，控制旋转电机I停止转动，然后工人将收集箱内混合后的铜矿砂与剂运走。
[0011 ]因为还包括有激振器I和激振器Π，下料斗Π左侧设有激振器I，下料斗I右侧设有激振器Π。在下料斗I和下料斗Π的铜矿砂与熔剂加入搅拌箱的过程中，控制激振器I和激振器π振动，可使得铜矿砂与熔剂更容易落在滑道Π和滑道I上，进而提高工作效率。
[0012]因为底板材料为不锈钢，可以延长本装置的使用寿命。
[0013] (3)有益效果
[0014]本实用新型达到了体积小、操作方便、混合均匀、混合速度快的效果。
附图说明
[0015]图1为本实用新型的第一种主视结构示意图。
[0016]图2为本实用新型的第二种主视结构示意图。
[0017]附图中的标记为:1-左架，2-底板，3-收集箱，4-旋转电机I，5-右架，6_转轴I，7_轴承座I，8-锥齿轮I，9-轴承座Π，10-锥齿轮Π，11-轴承座m，12-旋转电机Π，13-转轴Π，
14-搅拌箱，15-转轴111，16-轴承座IV，17-滑道I，18-叶片，19-顶板，20-滑道Π，21-气缸I，
22-下料斗1，23-挡块1，24-固定杆1，25-挡块11，26_固定杆Π，27-下料斗Π，28-气缸Π，29-激振器I，30-激振器Π。
具体实施方式
[0018]下面结合附图和实施例对本实用新型作进一步的说明。
[0019] 实施例1
[0020] 一种炼铜用铜矿砂高效混合装置，如图1-2所示，包括有左架1、底板2、收集箱3、旋转电机14、右架5、转轴16、轴承座17、锥齿轮18、轴承座Π 9、锥齿轮Π 10、轴承座ΙΠ11、旋转电机Π 12、转轴Π 13、搅拌箱14、转轴ΙΠ15、轴承座IV16、滑道117、叶片18、顶板19、滑道Π
20、气缸121、下料斗122、挡块123、固定杆124、挡块Π 25、固定杆Π 26、下料斗Π 27和气缸Π28，底板2顶部设有左侧设有左架I，左架I右侧中部设有轴承座IV16，底板2顶部中间放有收集箱3，底板2顶部右侧设有旋转电机14和右架5，右架5位于旋转电机14右边，右架5左侧中部设有轴承座Π 9和轴承座17，轴承座17位于轴承座Π 9下方，轴承座Π 9与轴承座IV16之间安装有转轴ΙΠ15，转轴ΙΠ15中部设有搅拌箱14，搅拌箱14位于收集箱3正上方，搅拌箱14底部设有轴承座mil和旋转电机π 12，轴承座mil位于旋转电机π 12顶部，旋转电机π 12顶部设有转轴π 13，转轴Π 13穿过轴承座mil，转轴Π 13上部均匀设有叶片18，转轴ΙΠ15右部设有锥齿轮Π 10，旋转电机14顶部设有转轴16，转轴16穿过轴承座17，转轴16顶部设有锥齿轮18，锥齿轮18与锥齿轮Π 10啮合，左架I右侧上部与右架5左侧上部之间设有顶板19，左架I右侧上部设有气缸Π 28，右架5左侧上部设有气缸121，气缸121和气缸Π 28位于顶板19上方，顶板19顶部中间从左至右依次设有固定杆Π 26和固定杆124，固定杆Π 26上部左端设有下料斗Π 27，固定杆124上部右端设有下料斗122，气缸121左端设有挡块123，挡块123位于下料斗122顶部，气缸Π 28右端设有挡块Π 25，挡块Π 25位于下料斗Π 27底部，顶板19底部左侧设有滑道117，顶板19底部右侧设有滑道Π 20。
[0021 ] 还包括有激振器129和激振器Π 30，下料斗Π 27左侧设有激振器129，下料斗122右侧设有激振器Π 30。
[0022]底板2材料为不锈钢。
[0023]工作原理:当炼铜前需要将铜矿砂与熔剂混合时，工人先将铜矿砂与熔剂分别装入下料斗122和下料斗Π 27，控制气缸121收缩，气缸121带动挡块123向右运动，当挡块123向右运动脱离下料斗122时，控制气缸121停止收缩。此时铜矿砂从下料斗122落在滑道Π 20上，铜矿砂通过滑道Π 20滑入搅拌箱14内，当加入适量铜矿砂后，控制气缸121伸长，当挡块123向左运动到原来位置时，且挡块123将下料斗122内的铜矿砂挡住，控制气缸121停止伸长。同理，工人控制气缸Π 28收缩或伸长，可向搅拌箱14内加入适量的熔剂，再控制气缸Π28伸长到初始状态。控制旋转电机Π 12旋转，旋转电机Π 12通过转轴Π 13带动叶片18，在叶片18的作用下，搅拌箱14内的铜矿砂与熔剂被搅拌混合。当铜矿砂与熔剂完全搅拌混合均匀后，控制旋转电机Π 12停止旋转。控制旋转电机14转动，旋转电机14通过转轴16带动锥齿轮18转动，锥齿轮18带动锥齿轮Π 10转动，锥齿轮Π 10带动转轴ΙΠ15转动，转轴ΙΠ15带动搅拌箱14转动，当搅拌箱14旋转180°时，搅拌箱14内混合后的铜矿砂与熔剂将全部倒入收集箱3内。当搅拌箱14继续旋转180°时，此时搅拌箱14回到初始状态，控制旋转电机14停止转动，然后工人将收集箱3内混合后的铜矿砂与熔剂运走。
[0024]因为还包括有激振器129和激振器Π 30，下料斗Π 27左侧设有激振器129，下料斗I22右侧设有激振器Π 30。在下料斗122和下料斗Π 27的铜矿砂与熔剂加入搅拌箱14的过程中，控制激振器129和激振器Π 30振动，可使得铜矿砂与熔剂更容易落在滑道Π 20和滑道I17上，进而提高工作效率。
[0025]因为底板2材料为不锈钢，可以延长本装置的使用寿命。
[0026]以上所述实施例仅表达了本实用新型的优选实施方式，其描述较为具体和详细，但并不能因此而理解为对本实用新型专利范围的限制。应当指出的是，对于本领域的普通技术人员来说，在不脱离本发明构思的前提下，还可以做出若干变形、改进及替代，这些都属于本实用新型的保护范围。因此，本实用新型专利的保护范围应以所附权利要求为准。
Claims (3)
1.一种炼铜用铜矿砂高效混合装置，其特征在于，包括有左架(I)、底板(2)、收集箱(3)、旋转电机1(4)、右架(5)、转轴1(6)、轴承座1(7)、锥齿轮1(8)、轴承座Π (9)、锥齿轮Π(10)、轴承座ΙΠ( 11)、旋转电机Π (12)、转轴Π( 13)、搅拌箱(14)、转轴ΙΠ( 15)、轴承座IV(16)、滑道1(17)、叶片(18)、顶板(19)、滑道Π (20)、气缸1(21)、下料斗1(22)、挡块1(23)、固定杆1(24)、挡块Π (25)、固定杆Π (26)、下料斗Π (27)和气缸Π (28)，底板(2)顶部设有左侧设有左架(I)，左架(I)右侧中部设有轴承座IV(16)，底板(2)顶部中间放有收集箱(3)，底板(2)顶部右侧设有旋转电机1(4)和右架(5)，右架(5)位于旋转电机1(4)右边，右架(5)左侧中部设有轴承座Π (9)和轴承座1(7)，轴承座1(7)位于轴承座Π (9)下方，轴承座Π (9)与轴承座IV( 16)之间安装有转轴ΠΚ15)，转轴ΠΚ15)中部设有搅拌箱(14)，搅拌箱(14)位于收集箱(3)正上方，搅拌箱(14)底部设有轴承座ΠΚ11)和旋转电机Π( 12)，轴承座ΠΚ11)位于旋转电机Π (12)顶部，旋转电机Π (12)顶部设有转轴Π (13)，转轴Π (13)穿过轴承座m (11)，转轴π (13)上部均匀设有叶片(18)，转轴m (15)右部设有锥齿轮π (ίο)，旋转电机1(4)顶部设有转轴1(6)，转轴1(6)穿过轴承座1(7)，转轴1(6)顶部设有锥齿轮1(8)，锥齿轮1(8)与锥齿轮Π( 10)啮合，左架(I)右侧上部与右架(5)左侧上部之间设有顶板(19)，左架(I)右侧上部设有气缸Π (28)，右架(5)左侧上部设有气缸1(21)，气缸1(21)和气缸Π (28)位于顶板(19)上方，顶板(19)顶部中间从左至右依次设有固定杆Π(26)和固定杆1(24)，固定杆Π (26)上部左端设有下料斗Π (27)，固定杆1(24)上部右端设有下料斗1(22)，气缸I(21)左端设有挡块1(23)，挡块1(23)位于下料斗1(22)顶部，气缸Π (28)右端设有挡块Π(25)，挡块Π (25)位于下料斗Π (27)底部，顶板(19)底部左侧设有滑道1(17)，顶板(19)底部右侧设有滑道Π( 20)。
2.根据权利要求1所述的一种炼铜用铜矿砂高效混合装置，其特征在于，还包括有激振器I (29)和激振器Π (30)，下料斗Π (27)左侧设有激振器I (29)，下料斗I (22)右侧设有激振器 Π(30)ο
3.根据权利要求1所述的一种炼铜用铜矿砂高效混合装置，其特征在于，底板(2)材料为不锈钢。
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| CN107471174A (zh) * | 2017-08-30 | 2017-12-15 | 王建 | 一种家用天然气管道维修用零件放置装置 |
| CN108339448A (zh) * | 2018-02-25 | 2018-07-31 | 南昌安润科技有限公司 | 一种用于电子元器件电阻生产原料的升降搅拌装置 |
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| CN107471174A (zh) * | 2017-08-30 | 2017-12-15 | 王建 | 一种家用天然气管道维修用零件放置装置 |
| CN108339448A (zh) * | 2018-02-25 | 2018-07-31 | 南昌安润科技有限公司 | 一种用于电子元器件电阻生产原料的升降搅拌装置 |
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