CN205727160U - A kind of Fructus Musae stalk crasher - Google Patents

A kind of Fructus Musae stalk crasher Download PDF

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CN205727160U
CN205727160U CN201620432948.9U CN201620432948U CN205727160U CN 205727160 U CN205727160 U CN 205727160U CN 201620432948 U CN201620432948 U CN 201620432948U CN 205727160 U CN205727160 U CN 205727160U
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crushing
zigzag
motor
straw
gear
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张燕
疏奇
邹骞
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Hainan University
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Hainan University
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Abstract

本实用新型涉及一种香蕉秸秆粉碎机,包括输送装置、机壳、辊轴、电动机、旋转切刀、螺旋传送装置、锯齿形交叉粉碎刀片、粉碎装置、传动装置,输送装置下固有电动机Ⅰ,电动机Ⅰ一侧装有旋转切刀;辊轴下方设有锯齿形交叉粉碎刀片,锯齿形交叉粉碎刀片下方设有螺旋传送装置,所述的辊轴、锯齿形交叉粉碎刀片、螺旋传送装置都位于机壳内;电动机Ⅱ一侧接有传动皮带,传动皮带一端连有螺旋传送装置,传动皮带上方连有齿轮,齿轮一侧固有锯齿形交叉粉碎刀片;所述的粉碎装置包括两个旋转轴、两组粉碎刀片;所述的传动装置包括齿轮啮合机构、传动皮带。本实用新型粉碎颗粒小、粉碎效率高、粉碎效果好,能提高秸秆的回收利用率,更好地促进农业发展。

The utility model relates to a banana straw pulverizer, which comprises a conveying device, a casing, a roller shaft, a motor, a rotary cutter, a spiral conveying device, a zigzag cross crushing blade, a crushing device, a transmission device, and an inherent motor I under the conveying device. A rotary cutter is installed on one side of the motor Ⅰ; there is a sawtooth cross crushing blade under the roller shaft, and a spiral conveying device is arranged under the sawtooth cross crushing blade. In the casing; one side of the motor II is connected with a transmission belt, one end of the transmission belt is connected with a screw transmission device, and the top of the transmission belt is connected with a gear, and one side of the gear has a zigzag cross crushing blade; the crushing device includes two rotating shafts, Two groups of crushing blades; the transmission device includes a gear meshing mechanism and a transmission belt. The utility model has small crushing particles, high crushing efficiency and good crushing effect, can improve the recycling rate of straw, and better promote agricultural development.

Description

一种香蕉秸秆粉碎机 A banana straw grinder

技术领域 technical field

本实用新型涉及一种粉碎机,具体说是一种香蕉秸秆粉碎机,属于农业机械。 The utility model relates to a pulverizer, in particular to a banana straw pulverizer, which belongs to agricultural machinery.

背景技术 Background technique

因为香蕉的植株比较高大,所以每年在大量香蕉产出的同时,大量的香蕉秸秆等农业废弃物产出。目前我国对于香蕉秸秆的利用,主要是用作牲口饲料以及农田所用肥料和纤维的提取,但是这三种方式所利用的农业废弃物在每年的香蕉秸秆产量中占比十分小。我国大部分农民对秸秆的处理方式是将秸秆自然堆积腐烂或焚烧还田,但是香蕉秸秆含水量较大、木质素、纤维素、半纤维素含量较高,这些均会造成秸秆焚烧不彻底、腐烂周期长等难题,使得秸秆会长期占用大量空间,并且会一定程度上影响农业生产效率。在国内香蕉秸秆的粉碎机械虽然已有一定的发展,主要为固定式和牵引式两种,牵引式是通过拖拉机牵引,在田里直接将秸秆粉碎,但是因为香蕉秸秆自身的特点,容易造成粉碎不彻底,从而影响了下一周期的农作物种植;固定式是由人工将秸秆移至特定的地点,然后用专用机械对秸秆集中的粉碎处理,其粉碎效果与牵引式的相比,在一定程度上有了很大的提高,但是粉碎秸秆还田的速率低,因此需要一种粉碎颗粒小、粉碎效率高、粉碎效果好的香蕉秸秆粉碎机,还能提高粉碎秸秆还田的速率。 Because the plants of bananas are relatively tall, while a large number of bananas are produced every year, a large amount of agricultural waste such as banana stalks is produced. At present, the use of banana straw in my country is mainly used as livestock feed and the extraction of fertilizer and fiber used in farmland, but the agricultural waste used in these three ways accounts for a very small proportion of the annual banana straw production. Most farmers in my country deal with straws by naturally piling up and rotting straws or burning them back to the field. However, banana straws have a high water content, lignin, cellulose, and hemicellulose content, which will cause incomplete straw burning. The long decay period and other problems make the straw take up a lot of space for a long time and affect the efficiency of agricultural production to a certain extent. Although the domestic banana straw crushing machinery has been developed to a certain extent, there are mainly two types of fixed type and traction type. The traction type is pulled by a tractor to directly crush the straw in the field, but because of the characteristics of the banana straw itself, it is easy to cause crushing. It is not thorough, which affects the next cycle of crop planting; the fixed type is to manually move the straw to a specific location, and then use a special machine to crush the straw intensively. Compared with the traction type, the crushing effect is to a certain extent It has been greatly improved, but the rate of returning crushed straw to the field is low. Therefore, a banana straw grinder with small crushing particles, high crushing efficiency and good crushing effect is needed, which can also increase the rate of returning crushed straw to the field.

发明内容 Contents of the invention

本实用新型的目的是集粉碎颗粒小、粉碎效率高、粉碎效果好的香蕉秸秆粉碎机,能增大秸秆的回收利用率,并且提高粉碎秸秆还田的速率。 The purpose of the utility model is a banana straw grinder with small crushing particles, high crushing efficiency and good crushing effect, which can increase the recycling rate of straws and increase the rate of returning crushed straws to the field.

为了实现上述目的,本实用新型的技术方案为:提供一种香蕉秸秆粉碎机,包括输送装置、机壳、辊轴、电动机、旋转切刀、螺旋传送装置、锯齿形交叉粉碎刀片、粉碎装置、传动装置,输送装置下固有电动机Ⅰ,电动机Ⅰ一侧装有旋转切刀;辊轴下方设有锯齿形交叉粉碎刀片,锯齿形交叉粉碎刀片下方设有螺旋传送装置,所述的辊轴、锯齿形交叉粉碎刀片、螺旋传送装置都位于机壳内;电动机Ⅱ一侧接有传动皮带,传动皮带一端连有螺旋传送装置,传动皮带上方连有齿轮,齿轮一侧固有锯齿形交叉粉碎刀片;所述的粉碎装置包括两个旋转轴、两组粉碎刀片;所述的传动装置包括齿轮啮合机构、传动皮带。 In order to achieve the above object, the technical solution of the utility model is to provide a banana straw grinder, including a conveying device, a casing, a roller shaft, a motor, a rotary cutter, a screw conveying device, a zigzag cross crushing blade, a crushing device, The transmission device, the inherent motor Ⅰ under the conveying device, the side of the motor Ⅰ is equipped with a rotary cutter; the sawtooth cross crushing blade is arranged under the roller shaft, and the spiral transmission device is arranged under the sawtooth cross crushing blade. The roller shaft, sawtooth The cross-shaped crushing blades and the screw transmission device are all located in the casing; one side of the motor II is connected with a transmission belt, one end of the transmission belt is connected with a screw transmission device, and the top of the transmission belt is connected with a gear, and one side of the gear is inherently zigzag-shaped cross crushing blades; The crushing device includes two rotating shafts and two sets of crushing blades; the transmission device includes a gear meshing mechanism and a transmission belt.

所述的旋转切刀包括旋转轴、旋转刀架、矩形刀片,旋转刀架通过旋转轴与平键连接,旋转刀架上设有矩形刀片,矩形刀片采用三个双面刃的矩形刀片,矩形刀片均匀分布在圆周上。 The rotary cutter includes a rotary shaft, a rotary knife rest, and a rectangular blade. The rotary knife rest is connected with a flat key through the rotary shaft. The rotary knife rest is provided with a rectangular blade. The blades are evenly distributed on the circumference.

所述的两组粉碎刀片采用交叉的锯齿形粉碎刀片。 The two groups of crushing blades adopt intersecting zigzag crushing blades.

所述的传动装置采用V形带传动的方式。 The transmission device adopts a V-belt transmission mode.

与现有技术相比,本实用新型的有益效果是:采用双面刀刃的优点是当一面磨损时,可以直接改变刀刃的方向,节省更换刀具的成本和时间;锯齿形交叉粉碎刀片的两个旋转轴与香蕉秸秆的进料方向相同,并在输送装置倾斜的作用下与香蕉秸秆成一定的角度,从而使刀面与秸秆的纤维近似相垂直,有助于更好地粉碎秸秆;集粉碎颗粒小、粉碎效率高、粉碎效果好的香蕉秸秆粉碎机,能增大秸秆的回收利用率,并且提高粉碎秸秆还田的速率,有助于解决目前由于焚烧处理或自然腐烂所造成的环境污染问题,从而更有效、更好地促进农业发展。 Compared with the prior art, the beneficial effects of the utility model are: the advantage of adopting double-sided blades is that when one side is worn out, the direction of the blades can be changed directly, saving the cost and time of changing the blades; The axis of rotation is the same as the feeding direction of the banana straw, and under the action of the inclination of the conveying device, it forms a certain angle with the banana straw, so that the blade surface is approximately perpendicular to the fiber of the straw, which helps to crush the straw better; Small particles, high crushing efficiency, and good crushing effect Banana straw grinder can increase the recycling rate of straw, and increase the rate of crushed straw returning to the field, which helps to solve the current environmental pollution caused by incineration or natural decay problems, so as to promote agricultural development more effectively and better.

附图说明 Description of drawings

图1为本实用新型的香蕉秸秆粉碎机结构示意图。 Fig. 1 is the structural schematic diagram of the banana straw pulverizer of the present utility model.

图2为本实用新型的辊轴结构示意图。 Fig. 2 is a schematic diagram of the roller shaft structure of the present invention.

图3为本实用新型的锯齿形交叉粉碎刀片结构示意图。 Fig. 3 is a schematic diagram of the structure of the zigzag cross crushing blade of the present invention.

图4为本实用新型的螺旋传送装置结构示意图。 Fig. 4 is a structural schematic diagram of the screw conveying device of the present invention.

图5为本实用新型的旋转切刀结构示意图。 Fig. 5 is a structural schematic diagram of the rotary cutter of the present invention.

图中:1-输送装置、2-香蕉秸秆、3-机壳、4-辊轴、5-电动机Ⅰ、6-旋转切刀、7-螺旋传送装置、8-传动皮带、9-电动机Ⅱ、10-齿轮、11-锯齿形交叉粉碎刀片、12-旋转轴、13-普通平键、14-旋转刀架、15-双刃矩形刀片。 In the figure: 1-conveying device, 2-banana straw, 3-casing, 4-roller shaft, 5-motor Ⅰ, 6-rotary cutter, 7-screw transmission device, 8-transmission belt, 9-motor Ⅱ, 10-gear, 11-sawtooth cross crushing blade, 12-rotation shaft, 13-common flat key, 14-rotary knife holder, 15-double-edged rectangular blade.

具体实施方式 detailed description

为了详细说明本实用新型一种香蕉秸秆粉碎机的技术内容、构造特征、以下结合实施方式并配合附图作进一步说明。 In order to describe in detail the technical content and structural features of a banana straw grinder of the present utility model, the following will be further described in conjunction with the embodiment and accompanying drawings.

如图1、2、3、4、5所示,一种香蕉秸秆粉碎机,包括输送装置1、机壳3、辊轴4、电动机、旋转切刀6、螺旋传送装置7、锯齿形交叉粉碎刀片11、粉碎装置、传动装置,输送装置1下固有电动机Ⅰ,电动机Ⅰ一侧装有旋转切刀6;辊轴4下方设有锯齿形交叉粉碎刀片11,锯齿形交叉粉碎刀片11下方设有螺旋传送装置7,所述的辊轴4、锯齿形交叉粉碎刀片11、螺旋传送装置7都位于机壳3内;电动机Ⅱ一侧接有传动皮带8,传动皮带8一端连有螺旋传送装置7,传动皮带8上方连有齿轮10,齿轮10一侧固有锯齿形交叉粉碎刀片11;所述的粉碎装置包括两个旋转轴12、两组粉碎刀片;所述的传动装置包括齿轮10啮合机构、传动皮带8。 As shown in Figures 1, 2, 3, 4, and 5, a banana straw shredder includes a conveying device 1, a casing 3, a roller shaft 4, a motor, a rotary cutter 6, a screw conveying device 7, and a zigzag cross crushing machine. Blade 11, crushing device, transmission device, and conveying device 1 are provided with a motor I, and a rotary cutter 6 is installed on one side of the motor I; a zigzag cross crushing blade 11 is provided under the roller shaft 4, and a zigzag cross crushing blade 11 is provided below The screw conveyor 7, the roller shaft 4, the zigzag cross crushing blade 11, and the screw conveyor 7 are all located in the casing 3; a drive belt 8 is connected to one side of the motor II, and one end of the drive belt 8 is connected to a screw conveyor 7 The top of the drive belt 8 is connected with a gear 10, and one side of the gear 10 has a zigzag cross crushing blade 11; the crushing device includes two rotating shafts 12, two groups of crushing blades; the transmission device includes a gear 10 meshing mechanism, Drive belt 8.

所述的旋转切刀6包括旋转轴12、旋转刀架14、矩形刀片15,旋转刀架14通过旋转轴12与平键13连接,旋转刀架14上设有矩形刀片15,矩形刀片15采用三个双面刃的矩形刀片,矩形刀片15均匀分布在圆周上。 Described rotary cutter 6 comprises rotary shaft 12, rotary knife rest 14, rectangular blade 15, and rotary knife rest 14 is connected with flat key 13 by rotary shaft 12, is provided with rectangular blade 15 on rotary knife rest 14, and rectangular blade 15 adopts Three rectangular blades with double-sided edges, the rectangular blades 15 are evenly distributed on the circumference.

所述的两组粉碎刀片采用交叉的锯齿形粉碎刀片11。 The two groups of crushing blades adopt crossed zigzag crushing blades 11 .

所述的传动装置采用V形带传动的方式。 The transmission device adopts a V-belt transmission mode.

当香蕉秸秆粉碎机开始工作时,首先人工将香蕉秸秆2置于秸秆粉碎机的输送装置1上,此时输送装置1将开始送料,秸秆依次经过具有一定距离的两对辊轴4,前一组辊轴的距离略小于秸秆的直径,后一组辊轴的距离再小于前一组辊轴的距离,从而对香蕉秸秆起到碾压的作用,第一级辊轴的距离为35cm,第二级辊轴的距离为32cm。锯齿形交叉粉碎刀片11的半径为20cm,锯齿形交叉粉碎刀片11的重合距离为5cm,故两旋转轴间的距离为35cm。靠近辊轴位置的刀片的直径可适当的增大,以提高切割的效率。螺旋传送装置7的主要作用为螺旋送料,将一次粉碎后的秸秆碎片推送到旋转切刀6的位置,进行二次粉碎作业,可防止秸秆碎片的过度堆积,而出现送料停滞的情况,以提高粉碎的效率。辊轴4把质地较密的秸秆纵向压缩并且吸料,从而将秸秆各层之间的间隙增大,经碾压后的香蕉秸秆各层分离,有利于刀片的切割,秸秆将从辊轴4进入,此时进行一级粉碎。秸秆经过粉碎装置后,通过各层的分离,然后被切割成具有一定弧度的条状物,并落入下一级的螺旋传送装置7中,此装置将初次粉碎后的秸秆送至二级旋转刀片6中,以此完成二次粉碎,最后粉碎后的秸秆从出料口排出。 When the banana straw grinder starts to work, firstly, the banana straw 2 is manually placed on the conveyor device 1 of the straw grinder. The distance between the set of rollers is slightly smaller than the diameter of the straw, and the distance between the latter set of rollers is even smaller than that of the previous set of rollers, so as to roll the banana straw. The distance between the first stage rollers is 35cm, and the distance between the second set The distance between the secondary rollers is 32 cm. The radius of the zigzag cross crushing blade 11 is 20cm, and the overlapping distance of the zigzag cross crushing blade 11 is 5cm, so the distance between the two rotating shafts is 35cm. The diameter of the blade near the roller shaft can be appropriately increased to improve cutting efficiency. The main function of the screw conveying device 7 is screw feeding, which pushes the primary crushed straw fragments to the position of the rotary cutter 6 for secondary crushing operation, which can prevent excessive accumulation of straw fragments and stagnation of feeding, so as to improve crushing efficiency. The roller shaft 4 compresses the denser straw longitudinally and absorbs the material, thereby increasing the gap between the layers of the straw, and the layers of the rolled banana straw are separated, which is beneficial to the cutting of the blade. Enter, at this time, the first-level crushing is carried out. After the straw passes through the crushing device, it passes through the separation of each layer, and then is cut into strips with a certain arc, and falls into the next stage of the screw conveying device 7, which sends the primary crushed straw to the secondary rotary In the blade 6, secondary crushing is completed, and finally the crushed stalks are discharged from the discharge port.

以上所揭露的仅为本实用新型的较优实施例而已,当然不能以此来界定本实用新型之权利范围,因此本实用新型权利要求所做的等效变化、改进,仍然属于本实用新型所涵盖的范围。 The above disclosures are only preferred embodiments of the present utility model, and of course the scope of rights of the present utility model cannot be defined with this. Therefore, the equivalent changes and improvements made by the claims of the utility model still belong to the scope of the utility model. range covered.

Claims (4)

1. a Fructus Musae stalk crasher, it is characterized in that, including conveyer device, casing, roll shaft, motor, rotary cutter, screw conveyor, zigzag intersection Disintegrating knife, reducing mechanism, actuating device, intrinsic motor I under conveyer device, motor I side is equipped with rotary cutter;Being provided with zigzag below roll shaft and intersect Disintegrating knife, zigzag is intersected and is provided with screw conveyor below Disintegrating knife, and described roll shaft, zigzag are intersected Disintegrating knife, screw conveyor and be all located in casing;Motor II side is connected to driving belt, and driving belt one end is connected with screw conveyor, is connected with gear, the intrinsic zigzag in gear side intersection Disintegrating knife above driving belt;Described reducing mechanism includes two rotary shafts, two groups of Disintegrating knifes;Described actuating device includes gear engagement mechanism, driving belt.
2. Fructus Musae stalk crasher as claimed in claim 1, it is characterized in that: described rotary cutter includes rotary shaft, swivelling tool-holder, rectangular blade, swivelling tool-holder is connected with flat key by rotary shaft, swivelling tool-holder is provided with rectangular blade, rectangular blade uses the rectangular blade of three double-sided blades, and rectangular blade is uniformly distributed circumferentially.
3. Fructus Musae stalk crasher as claimed in claim 1, it is characterised in that: two groups of described Disintegrating knifes use the zigzag Disintegrating knife intersected.
4. Fructus Musae stalk crasher as claimed in claim 1, it is characterised in that: described actuating device uses the mode of V-belt drive.
CN201620432948.9U 2016-05-15 2016-05-15 A kind of Fructus Musae stalk crasher Expired - Fee Related CN205727160U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107258254A (en) * 2017-07-26 2017-10-20 赵晶 A kind of ruminant-type wheat straw efficient pulverizing device
CN112492989A (en) * 2020-12-13 2021-03-16 江西悦丰农业科技有限公司 Straw crusher

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107258254A (en) * 2017-07-26 2017-10-20 赵晶 A kind of ruminant-type wheat straw efficient pulverizing device
CN112492989A (en) * 2020-12-13 2021-03-16 江西悦丰农业科技有限公司 Straw crusher

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