CN205707640U - High-speed production lines cigarette infrared detector - Google Patents
High-speed production lines cigarette infrared detector Download PDFInfo
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- CN205707640U CN205707640U CN201620637521.2U CN201620637521U CN205707640U CN 205707640 U CN205707640 U CN 205707640U CN 201620637521 U CN201620637521 U CN 201620637521U CN 205707640 U CN205707640 U CN 205707640U
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- infrared
- infrared detector
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Abstract
A kind of high-speed production lines cigarette infrared detector, this utility model uses advanced infrared electro synchronous control technique, select the integrated chip of import and carried out the circuit design of uniqueness, multichannel infrared photoelectric detector works noiseless simultaneously, have high sensitivity, in high precision, highly reliable, be suitable for the feature such as various adverse circumstances, on-the-spot repair and replacement are convenient, high-speed automated production line infrared electro testing requirement can be met, carry out online program control offer for multichannel infrared photoelectric detector convenient simultaneously.
Description
Technical field
This utility model relates to cigarette detector technologies field, be specifically related to a kind of for weaving, Medicated cigarette, pharmacy, food
Deng the fast infrared photoelectricity testing part in light industry high-speed production lines, in order to ensure that converted products can pass continuously and in high quality
Defeated, it is effectively guaranteed the quality of product, improves the production efficiency of product, reduce product loss, reduce material consumption.
Background technology
In light industry such as weaving, Medicated cigarette, pharmacy, food, the production process of product will be controlled in order to
Screen underproof product, it is simple to control the qualification rate of product.The quantity of cigarette and tobacco bale must accomplish the accurate of packaging quantity,
Tobacco bale outward appearance to accomplish that four limits are neat, without situations such as fractures, presses defective work the most without exception and rejects.The speed of service of cigarette is very
Height, general capacity packing be 200 bags/minute, high-speed packaging machine then can reach 800/minute.
The situations such as cigarette quantity and tobacco bale quantity are inaccurate, tobacco bale four limit is irregular, fracture can often occur aborning, as
Can not find immediately and shut down, quality accident will occur, cause product to lose.
My company, according to market demand, develops for high-speed production lines cigarette infrared detector, can realize cigarette
Prop up and the accurate detection of tobacco bale quantity, can be neat to tobacco bale outward appearance four limit, detecting in time and efficiently controlling without fracture etc., Du
The absolutely phenomenon of flase drop missing inspection, it is ensured that production line normally runs up
In consideration of it, proposition the application.
Utility model content
Technical problem to be solved in the utility model is to provide one can effectively detect on automatization's fast production lines
Cigarette and tobacco bale quantity, the high-speed production lines cigarette infrared detector of tobacco bale outward appearance.
A kind of high-speed production lines cigarette infrared detector, mainly includes infrared detector and infrared electro detection
Device connecting plate, described infrared detector is connected on infrared detector connecting plate；
Described infrared detector includes a housing, is provided with sensitivity adjusting button, LED action instruction on housing
Lamp and pricking with needle, post labeling at surface of shell, and described pricking with needle is arranged in housing by casting glue, and wherein infrared electro receives inspection
Surveying the LED action indicator on device is the instruction of detection state；Sensitivity adjusting button is for accurately controlling receiving range；
Described infrared detector connecting plate includes PCB, the row-needle receptacle that is arranged in PCB, wire jumper
Cap and binding post, also include the outer infrared ray transceiving head joined；Described pricking with needle is arranged on row-needle receptacle, and described LED action indicates
Lamp, sensitivity adjusting button are connected with PCB.
Operation principle is as described below:
Infrared electro receives detector and is installed on detectable substance dignity, external infrared ray sending and receiving probe detect；High
Speed automatic production line packaging cigarette or tobacco bale pass through in the middle of detector；When infrared light is unobstructed, machine runs time delay
Shut down, i.e. product-free running status；When having cigarette and tobacco bale to pass through from centre, production line packer is properly functioning；Infrared light
Electricity receives the optical signal that detector detects, through circuit amplification, shaping, synchronization, paraphase, output amplification etc., to high-speed cruising
Packaging quantity accurately detects output；Tally control is carried out again, it is ensured that the quantity of cigarette or tobacco bale is accurate by the single-chip microcomputer of main frame
Really, it is to avoid leak packaging quality defects such as propping up, branched, prevent unnecessary packaging from wasting.
This utility model uses advanced infrared electro synchronous control technique, selects the integrated chip of import and has carried out uniqueness
Circuit design, multichannel infrared photoelectric detector works noiseless simultaneously, have high sensitivity, in high precision, highly reliable, be suitable for each
Planting the features such as adverse circumstances, on-the-spot repair and replacement are convenient, can meet high-speed automated production line infrared electro testing requirement, simultaneously
Online program control offer is carried out convenient for multichannel infrared photoelectric detector.
The beneficial effects of the utility model are: this utility model high-speed production lines cigarette infrared detector carries out various
Performance test, test, and use in high-speed production lines, effect is fine, obtains customer acceptance, meet Yan Ji manufacturer and
The demand in market, instead of import infrared detector, saves fund expenditure for client.
Accompanying drawing explanation
Fig. 1 is this utility model infrared detector front view；
Fig. 2 is this utility model infrared detector cut-away view；
Fig. 3 is this utility model infrared detector connecting board structure figure；
Fig. 4 is utility model works flow chart；
Fig. 5 is this utility model pcb board circuit theory diagrams.
Detailed description of the invention
For the technological means making this utility model realize, creation characteristic, reach purpose and be easy to understand with effect, under
Face combines and is specifically illustrating, and this utility model is expanded on further.
See Fig. 1-5:
A kind of high-speed production lines cigarette infrared detector, mainly includes infrared detector and infrared electro detection
Device connecting plate, described infrared detector is connected on infrared detector connecting plate；
Described infrared detector includes a housing 1, is provided with sensitivity adjusting button 2, LED action on housing 1
Display lamp 3 and pricking with needle 4, post labeling 5 on housing 1 surface, and described pricking with needle 4 is arranged in housing 1 by casting glue 6, Qi Zhonghong
LED action indicator 3 on outer opto-electronic receiver detector indicates for detection state；Sensitivity adjusting button 2 is for accurately controlling
Receiving range；
Described infrared detector connecting plate includes PCB 7, the row-needle receptacle 8 that is arranged in PCB 7, jumps
Line cap 9 and binding post 10, also include the outer infrared ray transceiving head joined；Described pricking with needle 4 is arranged on row-needle receptacle 8, and described LED moves
Make display lamp 3, sensitivity adjusting button 2 is connected with PCB 7.
It is honorable by being installed on detectable substance that Multifunction infrared photoelectricity receives detector, by external infrared receiver, launches and visits
Head detects, and production line packaging cigarette or tobacco bale pass through in the middle of infrared receiver, transmitting probe.Infrared light is unobstructed
Time, machine time delay runs shuts down, i.e. without cigarette or tobacco bale state；When having cigarette or tobacco bale and passing through from centre, keep packaging
Machine is in operation, and infrared detector detects the optical signal of cigarette or tobacco bale, through internal circuit amplification, shaping, synchronizes,
Phase, output are amplified, and the output signal output that infrared detector is detected is sent to the single-chip microcomputer of main frame and carries out tally control,
Thus the packaging quantity of high-speed production lines packer is accurately controlled；Ensure often bag packaging quantity, it is to avoid leakage, branched
Mass defect, affects the packaging of product and causes unnecessary packaging to waste.
Infrared frequency agitator is produced by digital integrated electronic circuit amplifier U1C, resistance R8, electric capacity C12, through digital integration electricity
After road U1A amplifies shaping, deliver to the anti-phase amplification of digital integrated electronic circuit U1B respectively, transistor T4 emitter stage export contact pin X1-
10, then launched infrared light by external infrared emission head；Transistor T5 basis set is delivered to through resistance R10 in another road, by T5 as red
Outer frequency sending and receiving synchronous selection pass switching signal.
After being received infrared signal by the external infrared receiving terminal of contact pin X2-1, control receiving sensitivity through potentiometer RX, by electricity
After holding the frequency-selecting amplification that C19 is input to the compositions such as digital integrated electronic circuit U2F, U2E, U2D；It is sent to transistor T5 emitter stage, then by
Reception signal after the output synchronization of transistor T5 colelctor electrode, after digital integrated electronic circuit U2A, U2B, U2C etc. carry out signal amplification；
It is sent to digital integrated electronic circuit U1E, U1D paraphase respectively export to contact pin X1-6, X1-7；Jump cap NC/NO on circuit board is defeated again
Go out after mode selects, X1-4 send output amplifier section back to；Amplified by transistor T1 and control transistor T2, T3 and export respectively
PNP, NPN switching value, to contact pin X1-2, X1-3, provides the way of output to select for outside.
If extraneous IR sending and receiving head infrared light is blocked, then digital integrated electronic circuit U1E, U1D output polarity changes,
The LED state instruction making output changes therewith, and the switching value of transistor T2, T3 output changes the most therewith.
LED is output state instruction；RX is sensitivity adjusting potentiometer, controls receiving range.
The high-speed production lines cigarette infrared detector that this utility model patent is provided, carry out various performance test,
Test, and use in high-speed production lines, effect is fine, obtains customer acceptance, meets the need in Yan Ji manufacturer and market
Ask, instead of import infrared detector, save fund expenditure.
The innovative point of high-speed production lines cigarette infrared detector provided by the utility model is:
(1) advanced infrared electro synchronous control technique is used, unique circuit design, it is effectively prevented from often organizing infrared light
Infrared jamming between electricity；
(2) sensitivity is adjustable, and detection object is little, fast response time；
(3) multiple output is had to select: PNP, NPN, NO/NC；The way of output is complete, facilitates online program control；
(4) changing conveniently, operating environment requirements is low；
(5) of many uses, Products Compatibility is strong, and various opaque articles all can detect；
Performance indications:
1, supply voltage: DC12V～24V
2, electric current :≤20mA is consumed
3, detecting distance: 0～20cm is adjustable
4, detection object: ф >=2mm opaque article
5, response time :≤1ms
6, the way of output: PNP, NPN and NO/NC (select)
7, detection mode: infrared emission, light blocking output
8, connected mode: plug-in
9, degree of protection: IP67
10, environmental condition: temperature-20+60 DEG C, relative humidity≤90%.
Of the present utility model ultimate principle and principal character and of the present utility model advantage have more than been shown and described.One's own profession
Skilled person will appreciate that of industry, this utility model is not restricted to the described embodiments, described in above-described embodiment and description
Principle of the present utility model is simply described, on the premise of without departing from this utility model spirit and scope, this utility model is also
Have various changes and modifications, in the range of these changes and improvements both fall within claimed this utility model.This utility model
Claimed scope is defined by appending claims and equivalent thereof.
Claims (2)
1. a high-speed production lines cigarette infrared detector, it is characterised in that mainly include infrared detector and red
Outer photoelectric detector connecting plate, described infrared detector is connected on infrared detector connecting plate；
Described infrared detector includes a housing, housing is provided with sensitivity adjusting button, LED action indicator and
Pricking with needle, posts labeling at surface of shell, and described pricking with needle is arranged in housing by casting glue, and wherein infrared electro receives detector
On LED action indicator be detection state instruction；Sensitivity adjusting button is for accurately controlling receiving range.
High-speed production lines cigarette infrared detector the most according to claim 1, it is characterised in that described infrared electro
Detector connecting plate includes PCB, and row-needle receptacle, jumper cap and the binding post being arranged in PCB, outside also including
The infrared ray transceiving head joined；Described pricking with needle is arranged on row-needle receptacle, described LED action indicator, sensitivity adjusting button and PCB
Circuit board connects.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620637521.2U CN205707640U (en) | 2016-06-23 | 2016-06-23 | High-speed production lines cigarette infrared detector |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620637521.2U CN205707640U (en) | 2016-06-23 | 2016-06-23 | High-speed production lines cigarette infrared detector |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205707640U true CN205707640U (en) | 2016-11-23 |
Family
ID=57317438
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620637521.2U Active CN205707640U (en) | 2016-06-23 | 2016-06-23 | High-speed production lines cigarette infrared detector |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205707640U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106184939A (en) * | 2016-06-23 | 2016-12-07 | 上海珩斐信息科技有限公司 | Multifunction infrared photoelectric detector |
| CN108107054A (en) * | 2017-12-08 | 2018-06-01 | 云南昆船设计研究院 | A kind of online cigarette defective vision detecting system and method |
-
2016
- 2016-06-23 CN CN201620637521.2U patent/CN205707640U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106184939A (en) * | 2016-06-23 | 2016-12-07 | 上海珩斐信息科技有限公司 | Multifunction infrared photoelectric detector |
| CN106184939B (en) * | 2016-06-23 | 2018-11-23 | 安徽科达自动化集团股份有限公司 | Multifunction infrared photoelectric detector |
| CN108107054A (en) * | 2017-12-08 | 2018-06-01 | 云南昆船设计研究院 | A kind of online cigarette defective vision detecting system and method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C41 | Transfer of patent application or patent right or utility model | ||
| CB03 | Change of inventor or designer information |
Inventor after: Wang Wannian Inventor after: Wang Tiantian Inventor after: Tang Hui Inventor after: Tang Hongzhen Inventor after: Li Yong Inventor after: Sun Huichang Inventor after: Liu Qifeng Inventor before: Wang Tiantian Inventor before: Wang Wannian Inventor before: Tang Hui Inventor before: Tang Hongzhen |
|
| COR | Change of bibliographic data | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20170105 Address after: 233000 Bengbu high tech Development Zone, Anhui Province Road No. 588 Patentee after: Anhui Keda Automation Group Co., Ltd. Address before: 200232 Shanghai city Xuhui District old humin Road No. 38 Lane 1155 Patentee before: Shanghai Heng Fei Mdt InfoTech Ltd |