CN205702940U - A kind of controlling system of welder running board - Google Patents
A kind of controlling system of welder running board Download PDFInfo
- Publication number
- CN205702940U CN205702940U CN201620396342.4U CN201620396342U CN205702940U CN 205702940 U CN205702940 U CN 205702940U CN 201620396342 U CN201620396342 U CN 201620396342U CN 205702940 U CN205702940 U CN 205702940U
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- mcu
- actuator
- position sensor
- welding
- generating laser
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Abstract
This utility model provides a kind of controlling system of welder running board, including MCU, position sensor, man-machine interface, photographic head, generating laser, actuator two, actuator one；Described man-machine interface is connected with MCU；Described man-machine interface includes control panel bracing frame, display screen, control knob；Described display screen is located at outside bracing frame upper end, and is located on the downside of display screen by control knob；Described actuator one is connected with MCU；Fixed platform upper end is located at by described position sensor；Described position sensor is connected with MCU, and is connected with photographic head by MCU；Described actuator two is connected with MCU；Described generating laser is connected with MCU.This utility model provides a kind of controlling system of welder running board, uses the mode of vision guide to obtain the location data of workpiece；Fix welder by fixing support rack, there is the advantage that welding quality is good and labor efficiency is high, and reliable, it is easy to operation.
Description
Technical field
This utility model relates to welding machine, a kind of controlling system of welder running board particularly related to.
Background technology
Welding machine is applied in industrial or agricultural by substantial amounts of, but in addition to the welding process at the fixed single workpiece of volume production achieves unmanned welding, in most small batch workpiece welding process, remaining by manually complete, a large amount of flue gases produced in welding process, strong arc light cause injury greatly to human body.Based on this situation, this practicality achieves a kind of automatic identification and can automatically fix the control method of unmanned Intelligent electric welding machine of workpiece, automatic welding.Length and height to be adjusted that telescope support stretches out can be determined according to the approximate dimensions of workpiece and the length of weldering target arm and the length of weldering target.After detecting that weldment is fixed by expansion bracket and handgrip, i.e. can start photographic head, weld seam can be automatically identified under system control after photographic head detects workpiece, if two distinct workpiece need to weld together, then can automatically using the weldment soldering tip in the middle of two handgrips as welding portion, and can ensure that by adjusting the position of telescope support and handgrip the welding portion docking of two workpiece is smooth under control of the control system；If weldment is an entirety, when only outlet has crack to need welding, photographic head can detect the position in crack automatically.The most above-mentioned any situation, quickly welding position can be positioned by photographic head and path of welding is planned, plan that rear control system can go out green glow simulation path of welding by laser transmitter projects, check that there is indifference in path planning and actual welding path, if path indifference, then system can control to weld target and carry out automatic welding, if path planning and Actual path have difference, then according to path difference automatic revised planning route, it is consistent with the path being actually needed welding finally to make path planning.
Utility model content
The utility patent that existing welding machine the is relevant welding performance quality such as welding machine in butt welding machine outward appearance, welding machine that focuses mostly on can not automatically give the practical creation of electric current, does not find the relevant practicality of unmanned welding Intelligent welder.The shortcoming of the Patents of existing welding machine mainly with the presence of: can not alleviate the labor intensity of operator, simultaneously the hugest to operator in welding process injury, simultaneously because be manual operation, there is bigger difference in the concordance of welding.Welding workpiece is caused in use to there is bigger hidden danger.The major advantage of this practicality is exactly that welding workpiece is fixed, is automatically identified welding position by photographic head, automatically carries out path of welding planning, planned path of welding laggard row path simulation by telescoping shoring column by control system automatically, when simulaed path is consistent with Actual path, then can automatically weld, if simulaed path there are differences with Actual path, then can carry out path regulation, can weld until simulaed path is consistent with Actual path.
The technical solution of the utility model is as follows: a kind of controlling system of welder running board, including MCU, position sensor, man-machine interface, photographic head, generating laser, actuator two, actuator one；Described man-machine interface is connected with MCU；Described man-machine interface includes control panel bracing frame, display screen, control knob；Described display screen is located at outside bracing frame upper end, and is located on the downside of display screen by control knob；Described actuator one is connected with MCU；Described actuator one includes welding body, fixed platform, intelligent elevated frame, bracing frame fixing device；Described intelligent elevated being set up in is welded inside body, and is fastened by screw rod；Described fixed platform is located at intelligent elevated frame upper end；Fixed platform upper end is located at by described position sensor, is fastened by screw rod；Support frame as described above fixing device is located at the left and right sides in welding Body Lumen；Support frame as described above fixing device includes Rodless cylinder, briquetting；Described briquetting is connected with Rodless cylinder upper end slide block；Described position sensor is connected with MCU, and is connected with photographic head by MCU；Described actuator one, by rising to certain position, is confirmed by position sensor sensing；Described position sensor is by being connected with MCU, and MCU sends information to photographic head, and its head portrait is taken pictures and is sent to MCU by described photographic head;Described actuator two is connected with MCU；Described actuator two includes being welded and fixed frame, generating laser, slide rail one, slide block one, roller bearing one, roller bearing two, motor one, motor two, motor fixing plate one, soldering tip fixed mount, motor fixing plate two, sideskid；Described sideskid is located at and is welded and fixed the left and right sides, frame front end, and slide rail one is connected left and right sides slide plate；Described motor fixing plate one is located at and is welded and fixed frame front end, and is located at sideskid lower end；Motor fixing plate one upper end is located at by described motor one, and is connected with slide rail one by roller bearing one；Described slide block one is located at slide rail one upper end；Described motor fixing plate two is located at one edge side；
Motor fixing plate two upper end is located at by described motor two, and is connected with slide block by roller bearing two；Described soldering tip fixed mount is located at slide block one upper end, and his feed screw fastens；Fixed mount upper end is located at by described generating laser；Described generating laser is connected with MCU.
Preferably, described MCU is single-chip microcomputer.
Preferably, in described man-machine interface, it is provided with visual processes software, is used for calibrating generating laser.
Preferably, described this internal wind sucting tube that is provided with of welding, and wind sucting tube is located at welding body lower end.
Preferably, described fixed platform upper end is provided with some perforation.
Using such scheme, this utility model provides a kind of controlling system of welder running board, uses the mode of vision guide to obtain the location data of workpiece；Fix welder by fixing support rack, there is the advantage that welding quality is good and labor efficiency is high, and reliable, it is easy to operation.
Accompanying drawing explanation
Fig. 1 is the structural representation of this utility model example.
Detailed description of the invention
For the ease of understanding this utility model, below in conjunction with the accompanying drawings and specific embodiment, this utility model is described in detail.Accompanying drawing gives preferred embodiment of the present utility model.But, this utility model can realize in many different forms, however it is not limited to the embodiment described by this specification.On the contrary, providing the purpose of these embodiments is to make the understanding to disclosure of the present utility model more thorough comprehensively.
It should be noted that be referred to as " being fixed on " another element when element, it can be directly on another element or can also there is element placed in the middle.When an element is considered as " connection " another element, and it can be directly to another element or may be simultaneously present centering elements.Term " vertical ", " level ", "left", "right" and similar statement that this specification is used are for illustrative purposes only.
Unless otherwise defined, all of technology that this specification is used and scientific terminology are identical with belonging to the implication that those skilled in the art of the present utility model are generally understood that.This specification is intended merely to describe the purpose of specific embodiment at term used in the description of the present utility model, is not intended to limit this utility model.The term "and/or" that this specification is used includes the arbitrary and all of combination of one or more relevant Listed Items.
With example, this utility model is further illustrated below in conjunction with the accompanying drawings.
A kind of controlling system of welder running board, including MCU, position sensor, man-machine interface, photographic head, generating laser, actuator two, actuator one；
Described man-machine interface is connected with MCU；
Described man-machine interface, is used for inputting weldment approximate dimensions, after system receives dimension information, can be raised to certain position by one workpiece of actuator；Confirmed by the position sensor limit；
Described man-machine interface includes control panel bracing frame, display screen, control knob；
Described display screen is located at outside bracing frame upper end, and is located on the downside of display screen by control knob；
Described actuator one is connected with MCU；
Described actuator one includes welding body, fixed platform, intelligent elevated frame, bracing frame fixing device；
Described intelligent elevated being set up in is welded inside body, and is fastened by screw rod；
Described fixed platform is located at intelligent elevated frame upper end；
Fixed platform upper end is located at by described position sensor, is fastened by screw rod；
Support frame as described above fixing device is located at the left and right sides in welding Body Lumen；
Support frame as described above fixing device includes Rodless cylinder, briquetting；
Described briquetting is connected with Rodless cylinder upper end slide block；
For fixing welding article；
Described position sensor is connected with MCU, and is connected with photographic head by MCU；
Described actuator one, by rising to certain position, is confirmed by position sensor sensing；
Described position sensor is by being connected with MCU, and MCU sends information to photographic head, and its head portrait is taken pictures and is sent to MCU by described photographic head;According to the image gathered, MCU can identify gap size and the path, gap needing welding, position is obtained according to identification, MCU can start generating laser and provide an anchor point, and system preserves this anchor point, according to this anchor point, MCU can calculate path of welding by MCU again again, after path computing, MCU starts generating laser and sends green light, the path calculated is simulated, measuring and calculation path is the most consistent with weld seam, if it is inconsistent, in man-machine interface error originated from input size, MCU on the original basis and again calculates path of welding according to error size, calculating path can be again simulated the most consistent with actual welds after calculating, if it is consistent, then MCU can control actuator two startup and is adjusted to correct position, weld according to calculating path；
Described actuator two is connected with MCU；
Described actuator two includes being welded and fixed frame, generating laser, slide rail one, slide block one, roller bearing one, roller bearing two, motor one, motor two, motor fixing plate one, soldering tip fixed mount, motor fixing plate two, sideskid；
Described sideskid is located at and is welded and fixed the left and right sides, frame front end, and slide rail one is connected left and right sides slide plate；
Side plate is used for operation of advancing；
Described motor fixing plate one is located at and is welded and fixed frame front end, and is located at sideskid lower end；
Motor fixing plate one upper end is located at by described motor one, and is connected with slide rail one by roller bearing one；
Described slide block one is located at slide rail one upper end；
Described motor fixing plate two is located at one edge side；
Motor fixing plate two upper end is located at by described motor two, and is connected with slide block by roller bearing two；
Described motor two is for side-to-side movement；
Described soldering tip fixed mount is located at slide block one upper end, and his feed screw fastens；
Fixed mount upper end is located at by described generating laser；
Described generating laser is connected with MCU.
Preferably, described MCU is single-chip microcomputer, is used for controlling board.
Preferably, in described man-machine interface, it is provided with visual processes software, is used for calibrating generating laser.
Preferably, described this internal wind sucting tube that is provided with of welding, and wind sucting tube is located at welding body lower end, absorbs for discarded.
Preferably, described fixed platform upper end is provided with some perforation, is used for absorbing welding discarded.
During use: the beginning button of man-machine interface, then system starts.First at the approximate dimensions of man-machine interface input weldment, after system receives dimension information, can give rise to certain position by one workpiece of actuator, positional information position sensor is determined.nullAfter workpiece is given rise to certain altitude，MCU can start photographic head and carry out image acquisition，According to the image gathered，MCU can identify gap size and the path, gap needing welding，The Position Approximate obtained according to identification，MCU can start generating laser and provide an anchor point，And system can preserve this anchor point，According to this anchor point，MCU can calculate path of welding again，After path computing，MCU starts generating laser and sends green light，The path calculated is simulated，Measuring and calculation path is the most consistent with weld seam，If it is inconsistent，In man-machine interface error originated from input size，MCU on the original basis and again calculates path of welding according to error size，Calculating path can be again simulated the most consistent with actual welds after calculating，If it is consistent，Then MCU can control actuator two start weldering target be adjusted to correct position，Weld according to calculating path.Described man-machine interface is connected with MCU；Described man-machine interface, is used for inputting weldment approximate dimensions, after system receives dimension information, can be raised to certain position by one workpiece of actuator；Confirmed by the position sensor limit；Described man-machine interface includes control panel bracing frame, display screen, control knob；Described display screen is located at outside bracing frame upper end, and is located on the downside of display screen by control knob；Described actuator one is connected with MCU；Described actuator one includes welding body, fixed platform, intelligent elevated frame, bracing frame fixing device；Described intelligent elevated being set up in is welded inside body, and is fastened by screw rod；Described fixed platform is located at intelligent elevated frame upper end；Fixed platform upper end is located at by described position sensor, is fastened by screw rod；Support frame as described above fixing device is located at the left and right sides in welding Body Lumen；Support frame as described above fixing device includes Rodless cylinder, briquetting；Described briquetting is connected with Rodless cylinder upper end slide block；For fixing welding article；Described position sensor is connected with MCU, and is connected with photographic head by MCU；Described actuator one, by rising to certain position, is confirmed by position sensor sensing；Described position sensor is by being connected with MCU, and MCU sends information to photographic head, and its head portrait is taken pictures and is sent to MCU by described photographic head;According to the image gathered, MCU can identify gap size and the path, gap needing welding, position is obtained according to identification, MCU can start generating laser and provide an anchor point, and system preserves this anchor point, according to this anchor point, MCU can calculate path of welding by MCU again again, after path computing, MCU starts generating laser and sends green light, the path calculated is simulated, measuring and calculation path is the most consistent with weld seam, if it is inconsistent, in man-machine interface error originated from input size, MCU on the original basis and again calculates path of welding according to error size, calculating path can be again simulated the most consistent with actual welds after calculating, if it is consistent, then MCU can control actuator two startup and is adjusted to correct position, weld according to calculating path；Described actuator two is connected with MCU；Described actuator two includes being welded and fixed frame, generating laser, slide rail one, slide block one, roller bearing one, roller bearing two, motor one, motor two, motor fixing plate one, soldering tip fixed mount, motor fixing plate two, sideskid；Described sideskid is located at and is welded and fixed the left and right sides, frame front end, and slide rail one is connected left and right sides slide plate；Side plate is used for operation of advancing；Described motor fixing plate one is located at and is welded and fixed frame front end, and is located at sideskid lower end；Motor fixing plate one upper end is located at by described motor one, and is connected with slide rail one by roller bearing one；Described slide block one is located at slide rail one upper end；Described motor fixing plate two is located at one edge side；Motor fixing plate two upper end is located at by described motor two, and is connected with slide block by roller bearing two；Described motor two is for side-to-side movement；Described soldering tip fixed mount is located at slide block one upper end, and his feed screw fastens；Fixed mount upper end is located at by described generating laser；Described generating laser is connected with MCU, is used for controlling generating laser and carries out Intelligent welding.
This utility model provides a kind of controlling system of welder running board, uses the mode of vision guide to obtain the location data of workpiece；Fix welder by fixing support rack, there is the advantage that welding quality is good and labor efficiency is high, and reliable, it is easy to operation.
It should be noted that above-mentioned each technical characteristic continues to be mutually combined, form various embodiments the most enumerated above, be accordingly to be regarded as the scope that this utility model description is recorded；Further, for those of ordinary skills, can be improved according to the above description or be converted, and all these modifications and variations all should be belonged to the protection domain of this utility model claims.
Claims (5)
1. a controlling system of welder running board, it is characterised in that include MCU, position sensor, man-machine interface, photographic head, generating laser, actuator two, actuator one；
Described man-machine interface is connected with MCU；
Described man-machine interface includes control panel bracing frame, display screen, control knob；
Described display screen is located at outside bracing frame upper end, and is located on the downside of display screen by control knob；
Described actuator one is connected with MCU；
Described actuator one includes welding body, fixed platform, intelligent elevated frame, bracing frame fixing device；
Described intelligent elevated being set up in is welded inside body, and is fastened by screw rod；
Described fixed platform is located at intelligent elevated frame upper end；
Fixed platform upper end is located at by described position sensor, is fastened by screw rod；
Support frame as described above fixing device is located at the left and right sides in welding Body Lumen；
Support frame as described above fixing device includes Rodless cylinder, briquetting；
Described briquetting is connected with Rodless cylinder upper end slide block；
Described position sensor is connected with MCU, and is connected with photographic head by MCU；
Described actuator one, by rising to certain position, is confirmed by position sensor sensing；
Described position sensor is by being connected with MCU, and MCU sends information to photographic head, and its head portrait is taken pictures and is sent to MCU by described photographic head;
Described actuator two is connected with MCU；
Described actuator two includes being welded and fixed frame, generating laser, slide rail one, slide block one, roller bearing one, roller bearing two, motor one, motor two, motor fixing plate one, soldering tip fixed mount, motor fixing plate two, sideskid；
Described sideskid is located at and is welded and fixed the left and right sides, frame front end, and slide rail one is connected left and right sides slide plate；
Described motor fixing plate one is located at and is welded and fixed frame front end, and is located at sideskid lower end；
Motor fixing plate one upper end is located at by described motor one, and is connected with slide rail one by roller bearing one；
Described slide block one is located at slide rail one upper end；
Described motor fixing plate two is located at one edge side；
Motor fixing plate two upper end is located at by described motor two, and is connected with slide block by roller bearing two；
Described soldering tip fixed mount is located at slide block one upper end, and his feed screw fastens；
Fixed mount upper end is located at by described generating laser；
Described generating laser is connected with MCU.
A kind of controlling system of welder running board the most according to claim 1, it is characterised in that described MCU is single-chip microcomputer.
A kind of controlling system of welder running board the most according to claim 1, it is characterised in that be provided with visual processes software in described man-machine interface, be used for calibrating generating laser.
A kind of controlling system of welder the most according to claim 1 operates board, it is characterised in that this internal wind sucting tube that is provided with of described welding, and wind sucting tube is located at welding body lower end.
A kind of controlling system of welder running board the most according to claim 1, it is characterised in that described fixed platform upper end is provided with some perforation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620396342.4U CN205702940U (en) | 2016-05-05 | 2016-05-05 | A kind of controlling system of welder running board |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620396342.4U CN205702940U (en) | 2016-05-05 | 2016-05-05 | A kind of controlling system of welder running board |
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| Publication Number | Publication Date |
|---|---|
| CN205702940U true CN205702940U (en) | 2016-11-23 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620396342.4U Expired - Fee Related CN205702940U (en) | 2016-05-05 | 2016-05-05 | A kind of controlling system of welder running board |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105729001A (en) * | 2016-05-05 | 2016-07-06 | 深圳爱易瑞科技有限公司 | Welding machine control system operating machine |
-
2016
- 2016-05-05 CN CN201620396342.4U patent/CN205702940U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105729001A (en) * | 2016-05-05 | 2016-07-06 | 深圳爱易瑞科技有限公司 | Welding machine control system operating machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20161123 Termination date: 20170505 |