CN205702413U - A kind of suction soup machine automatically - Google Patents
A kind of suction soup machine automatically Download PDFInfo
- Publication number
- CN205702413U CN205702413U CN201620359653.3U CN201620359653U CN205702413U CN 205702413 U CN205702413 U CN 205702413U CN 201620359653 U CN201620359653 U CN 201620359653U CN 205702413 U CN205702413 U CN 205702413U
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- soup
- kettle
- suction
- inhaling
- machine
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Abstract
The utility model discloses one and automatically inhale soup machine, wherein, suction soup machine includes drawing the suction soup structure of metal liquid, driving the carrier structure inhaling soup structure swing and the control unit electrically connected with suction soup structure and carrier structure；Described carrier structure one end is fixed, and the other end is connected with inhaling soup structure driven, inhales and put metal liquid before and after being controlled carrier structure by control unit, inhaled soup structure.This utility model uses the suction kettle of high temperature resistant, the non-sticky metal liquid of heat shock resistance, inwall and insulation to transport high temperature metal liquid, and its spout opening is little, both can reduce thermal loss, and liquid can be avoided again to flow backwards out.It addition, suction kettle weight can be monitored inhaling kettle in real time with the weight sensor arranged to the junction of soup arm, it is effectively improved the quantitative accuracy inhaling soup machine.Solve existing high temperature metal liquid temperature present in the insulation transport process well and decline inaccuracy fast, quantitative, the technical problem easily bringing in die cavity by oxide.
Description
Technical field
This utility model relates to casting field, particularly relates to a kind of automatic suction for metal casting
Soup machine.
Background technology
In aluminium alloy casting field, need from holding furnace, aluminum water is transported to casting machine, pour into
In mould.Present Domestic use 5 linkage arms to soup equipment, arm head is mounted with
Soup ladle, aluminum liquid spoon is gone out from holding furnace and is carried in Casting Equipment pour out by soup ladle.Should be to soup
Equipment shortcoming is obvious: one be soup feeding machine when taking soup, the oxide on aluminum liquid surface together can be taken
Go out, after pouring die cavity into, cause casting property defect；Two is soup ladle during conveyance aluminum water, spoon
The mouth of son is opened, and temperature of aluminum liquid can rapid decrease；Three is that the feeding precision of soup feeding machine is relatively low,
There is the deviation of 3%.
In order to solve the problems referred to above, market being released one insulation quantitative furnace, principle is by right
Airtight holding furnace press-in dry air, promotes aluminum liquid from holding furnace, flows out along stalk
Holding furnace, then enter dies cavity by chute from flowing to Casting Equipment.But, quantitative furnace
What body of heater was higher than casting machine enters soup mouth, when supplementing aluminum liquid for quantitative furnace, enters soup mouth the highest,
Inconvenient operation；It addition, quantitative furnace needs defeated aluminum groove, aluminum liquid stream is after defeated aluminum groove, and temperature is also
Can decline serious；Again and, quantitative furnace once poor sealing, control will make mistakes, the most not
Precisely；Finally, quantitative furnace is seal, it is difficult to the aluminum oxide in cleaning stove.
Therefore, the heat insulation transportation technology of existing high temperature metal liquid requires further improvement and perfect.
Utility model content
The purpose of this utility model is that providing a kind of inhales soup machine automatically, it is intended to solve existing high temperature
Metal liquid insulation transport process present in temperature decline inaccuracy fast, quantitative, easily will
Oxide brings the technical problem in die cavity into.
Technical scheme designed by this utility model is as follows:
A kind of soup machine of automatically inhaling, wherein, including drawing the suction soup structure of metal liquid, driving and inhale
The carrier structure of soup structure swing and with the control inhaling soup structure and carrier structure electrically connects
Unit processed；Described carrier structure one end is fixed, and the other end is connected, by controlling with inhaling soup structure driven
Unit processed is inhaled before and after controlling carrier structure, suction soup structure and is put metal liquid；
Described suction soup structure is set to inhale kettle, and described suction kettle utilizes evacuation mode to draw metal liquid,
And the spout inhaling kettle keeps straight down during suction, blowing；
Described carrier structure includes lowering or hoisting gear and the rocker arrangement being arranged on lowering or hoisting gear；
Described lowering or hoisting gear is in transmission connection with rocker arrangement, drive rocker arrangement move up and down, described in shake
Arm assembly is in transmission connection with inhaling kettle, drives and inhales kettle swing；It is additionally provided with on described rocker arrangement
The weight sensor electrically connected with control unit；Described suction kettle is pressed on weight sensor, by weight
Quantity sensor Real-time Feedback detection signal.
Described automatic suction soup machine, wherein, kettle body that described suction kettle includes being vertically arranged, cylinder,
And imbibition passage；Described kettle body is arranged on rocker arrangement, can rotate relative to rocker arrangement；
Described imbibition passage end connects with kettle body upper end, and the other end connects with vacuum generator, extraction
Liquid；Described control unit is connected with cylinder, drives cylinder to open or close imbibition passage.
Described automatic suction soup machine, wherein, described lowering or hoisting gear includes that the installation being fixedly installed is fixed
Seat, line slideway, electricity cylinder (electric cylinder) and lifting pedestal；Described line slideway is fixed
It is arranged on mounting-fixing base；Described lifting pedestal is arranged on line slideway, with electricity cylinder transmission
Connect, electricity cylinder drive lifting pedestal to slide up and down；Described rocker arrangement include to soup arm,
Rotate main shaft, drive sprocket, driven sprocket, synchronization mandrel and electric motor units；Described give
One end of soup arm is connected with inhaling kettle by driven sprocket, and the other end is connected with rotating main shaft；Institute
State drive sprocket to be arranged on synchronization mandrel, be connected with driven sprocket by chain, drive driven
Sprocket wheel rotates；Described electric motor units is fixedly installed on lifting pedestal, electrically connects with control unit,
The outfan of electric motor units is in transmission connection with rotation main shaft and Tong Bu mandrel respectively, drives respectively and gives
Soup arm and drive sprocket rotate.
Described automatic suction soup machine, wherein, described suction soup machine also includes for the detection of liquid level degree of depth
Level probe；Described level probe is vertically arranged on suction kettle, electrically connects with control unit.
Described automatic suction soup machine, wherein, described level probe is set to three.
Described automatic suction soup machine, wherein, described drive sprocket, driven sprocket and chain are all arranged
To in soup arm.
The described suction soup method automatically inhaling soup machine, wherein, comprises the steps:
Step S1: inhale kettle and move downward, make under spout immersed in liquid level, and detect current depth；
Step S2: form negative pressure in making suction kettle, draws liquid, and kettle weight is inhaled in detection simultaneously；
Step S3: drive suction kettle to move upward, drives suction kettle to swing backward, and keeps suction kettle to erect
Straight downward；
Step S4: driving suction kettle to move downward, recover to inhale kettle air pressure inside, in kettle, liquid is because of certainly
Heavily fall.
In sum, automatic suction soup machine provided by the utility model uses high temperature resistant, heat resistanceheat resistant punching
Hit, the suction kettle of the non-sticky metal liquid of inwall and insulation to transport high temperature metal liquid, its spout is opened
Mouth is little, both can reduce thermal loss, liquid can be avoided again to flow backwards out.It addition, inhaling
Kettle and the weight sensor arranged to the junction of soup arm can monitor suction kettle weight in real time,
It is effectively improved the quantitative accuracy inhaling soup machine.Solve existing high temperature metal liquid well in insulation
Present in transport process, temperature declines inaccuracy fast, quantitative, easily brings oxide into die cavity
Interior technical problem.
Accompanying drawing explanation
Fig. 1 is the front view of automatic suction soup machine provided by the utility model.
Fig. 2 is the left view of automatic suction soup machine provided by the utility model.
Fig. 3 is the top view of automatic suction soup machine provided by the utility model.
Fig. 4 is the front view of lowering or hoisting gear provided by the utility model.
Fig. 5 is the partial sectional view of rocker arrangement provided by the utility model.
Fig. 6 is the structural representation of suction kettle provided by the utility model.
Fig. 7 is the sectional view of suction kettle provided by the utility model.
Detailed description of the invention
For making the purpose of this utility model, technical scheme and advantage clearer, clear and definite, below
The utility model is described in further detail for the embodiment that develops simultaneously referring to the drawings.
Shown in Fig. 1, Fig. 2 and Fig. 3, the utility model discloses a kind of suction soup machine automatically,
This suction soup machine uses the mode drawn to be transported to, in the middle of mould, be used for from holding furnace by metal liquid
Metal casting industry, in the castings such as aluminium alloy, kirsite, magnesium alloy, copper alloy.Wherein,
This suction soup machine includes drawing the suction soup structure of metal liquid, driving and inhale removing of soup structure swing
Fortune structure and the control unit electrically connected with suction soup structure and carrier structure.Described carrying knot
One end of structure is fixed, and the other end is connected with inhaling soup structure driven, control unit control carrying knot
Structure, suction soup structure are inhaled in tandem and are put metal liquid.Of the present utility model for the ease of understanding
Know-why, the present embodiment will be described in detail using aluminum water as the object drawn, carry.
Concrete, as shown in Fig. 1, Fig. 6 and Fig. 7, described suction soup structure is set to inhale kettle, should
Inhale kettle transport aluminum liquid time good leak tightness, aluminum liquid hardly with air contact, reduce aluminum liquid fortune
Thermal loss during sending and the generation of oxide.Described suction kettle utilizes evacuation mode to inhale
Take metal liquid, and the spout 111 inhaling kettle keeps straight down during suction, blowing.
Preferably, described suction kettle includes that the kettle body 110, cylinder 120 and the imbibition that are vertically arranged are logical
Road 130.The two ends of described kettle body 110 are provided with opening, and the opening of lower end is less, is set to spout
111, the opening of upper end connects imbibition passage 130, and kettle body 110 is arranged on rocker arrangement,
Can rotate relative to rocker arrangement.Described imbibition passage 130 one end connects with kettle body 110 upper end,
The other end connects with vacuum generator；When vacuum generator works, in extraction kettle body 110
Gas, produces negative pressure in making kettle, and the aluminum water in holding furnace enters kettle body under atmospheric pressure
110.Described control unit electrically connects with cylinder 120, drives cylinder 120 to open or close suction
Liquid passage 130, concrete, the piston rod of cylinder 120 is provided with and can clog imbibition passage 130
Piston head 121, by the driving of cylinder 120, make piston head 121 clog or open imbibition
Passage 130.
Concrete, such as Fig. 2, described carrier structure includes lowering or hoisting gear and is arranged on lifting
Rocker arrangement on device.Described lowering or hoisting gear is in transmission connection with rocker arrangement, drives rocking arm dress
Putting up and down motion, described rocker arrangement is in transmission connection with inhaling kettle, drives and inhales kettle swing.Institute
State and on rocker arrangement, be additionally provided with the weight sensor 370 electrically connected with control unit.Described suction kettle
It is pressed on weight sensor 370, weight sensor 370 Real-time Feedback detects signal.Due to
Weight sensor 370 is used to go to detect the weight inhaling kettle in real time, so inhale the amount that kettle is drawn every time
The most exactly accurate (deviation within 1%).
Concrete, as shown in Figure 1 and Figure 4, described lowering or hoisting gear includes the installation being fixedly installed
Fixing seat 210, line slideway 220, electricity cylinder 230 and lifting pedestal 240.Described straight line
Guide rail 220 is fixedly installed on mounting-fixing base 210.Described lifting pedestal 240 is arranged on directly
On line guide rail 220, it is in transmission connection with electricity cylinder 230, electricity cylinder 230 drives lifting pedestal 240
Sliding up and down, concrete, lifting pedestal 240 is arranged on the slide block of line slideway 220, electricity
Cylinder 230 is connected with lifting pedestal 240 or slide block, drives lifting pedestal 240 at line slideway
Slide on 220.
As shown in Figure 1 and Figure 5, described rocker arrangement includes to soup arm 310, rotates main shaft
320, drive sprocket 330, driven sprocket 340, synchronization mandrel 350 and electric motor units 360.
Described one end to soup arm 310 is connected with inhaling kettle by driven sprocket 340, the other end and rotation
Turn main shaft 320 to connect.Described drive sprocket 330 is arranged on synchronization mandrel 350, passes through chain
Bar is connected with driven sprocket 340, drives driven sprocket 340 to rotate.Described electric motor units 360
It is fixedly installed on lifting pedestal 240, electrically connects with control unit.Electric motor units 360 defeated
Go out end to be in transmission connection with rotation main shaft 320 and Tong Bu mandrel 350 respectively, drive respectively to soup hands
Arm 310 and drive sprocket 330 rotate.
Preferably, as shown in figure 5 and figure 7, described electric motor units 360 includes motor and deceleration
Device, the outfan of motor is connected with the input of decelerator, and the outfan of decelerator is main with rotation
Axle 320 connects, with to soup arm 310 swing；Meanwhile, the outfan of decelerator is also
Connect with Tong Bu mandrel 350, rotate with drive sprocket 330 and driven sprocket 340, thus
Drive and inhale kettle rotation, remain spout 111 state straight down.
Preferably, as shown in Figure 1 and Figure 7, in order to be able to realize inhaling kettle according to soup arm 310
Swing synchronization control spout 111 towards, described rotation main shaft 320 and Tong Bu mandrel 350
Rotating ratio be 1:1, i.e. motor after decelerator slows down the power of output is evenly distributed to
Rotate main shaft 320 and synchronize, on mandrel 350, to make synchronization mandrel 350 rotate against main shaft 320
Static, it is achieved inhale kettle with the swing to soup arm 310 from Row sum-equal matrix with to soup arm 310 it
Between angle, make suction kettle remain spout 111 state the most down in the course of the work,
So can ensure that the aluminum water inhaled in kettle is stable during transporting, will not flow backwards out.
Further, as shown in figures 1 to 6, reasonable in order to spout 111 being inserted under liquid level
The degree of depth, described suction soup machine also includes the level probe 140 for the detection of liquid level degree of depth.Described
Level probe 140 is vertically arranged on suction kettle, electrically connects with control unit.When electricity cylinder 230 drives
When dynamic suction kettle is downwardly into liquid level, level probe 140 sends depth information to control in real time
Unit.Preferably, described level probe 140 is set to three.Wherein, one is common wire,
Other two form loop, owing to aluminum liquid is conductor, when the first two root probe connects with common wire respectively
For determining liquid level when contacting aluminum liquid, the 3rd shields, when touching aluminum liquid for the 3rd
For inhaling the lower limit that kettle moves downward, inhale soup machine automatic fine tuning and rise, it is to avoid whole suction kettle immerses liquid
Face.
Preferably, shown in Fig. 1 and Fig. 5, it is operated in the environment of high temperature owing to inhaling soup machine,
In order to extend drive sprocket 330 and the service life of driven sprocket 340, minimizing is broken down
Probability.Drive sprocket 330, driven sprocket 340 and chain in the present embodiment be all disposed within to
In soup arm 310, it is hedged off from the outer world, reduces outside air, dust and high temperature to drive sprocket
330 and the impact of driven sprocket 340.
Work process of the present utility model is, first lowering or hoisting gear action, drives suction kettle to transport downwards
Dynamic, until entering below aluminum liquid liquid level；Then vacuum generator work, inhales kettle and draws aluminum liquid；
Then lowering or hoisting gear drives and inhales kettle rising, and swinging arm device drives suction kettle to swing backward, meanwhile, with
Step mandrel 350 drives suction kettle to rotate with swinging arm device, makes suction kettle remain spout 111 court
Under；Last lowering or hoisting gear action, drives suction kettle to move downward above arrival Casting Equipment sprue gate,
And the aluminum liquid drawn that spues, complete once to transport process.
The invention also discloses a kind of suction soup method based on suction soup machine automatically, wherein, be somebody's turn to do
Inhale soup method and specifically include following steps:
Step S1: inhale kettle and move downward, make under spout 111 immersed in liquid level, and detect current deep
Degree, just stops downwards when arriving below the liquid level reasonably degree of depth.
Step S2: use vacuum generator to take away inhaling the air within kettle, formed in making suction kettle
Negative pressure, aluminum liquid enters in kettle body 110 from spout 111 under the pressure of atmospheric pressure.Now, weight
Quantity sensor 370 sends the weight information inhaling kettle to control unit in real time.
Step S3: after control unit detects that suction kettle reaches setting weight, close vacuum generator,
Making suction kettle completely cut off with outside air, the aluminum liquid entered in kettle body 110 will not flow backwards out.Now,
Drive suction kettle to move upward, drive suction kettle to swing the sprue gate arriving Casting Equipment backward, this
During, spout 111 is the most down.
Step S4: controller drives suction kettle to move downward, and recover to inhale kettle and extraneous connection,
Making kettle internal gas pressure identical with atmospheric pressure, in kettle, aluminum liquid falls in sprue gate because of deadweight.
In sum, automatic suction soup machine provided by the utility model uses high temperature resistant, heat resistanceheat resistant punching
Hit, the suction kettle of the non-sticky metal liquid of inwall and insulation to transport high temperature metal liquid, its spout
111 openings are little, both can reduce thermal loss, and liquid can be avoided again to flow backwards out.It addition,
Can supervise in real time with the weight sensor 370 arranged to the junction of soup arm 310 inhaling kettle
Kettle weight is inhaled in control, is effectively improved the quantitative accuracy inhaling soup machine.Solve existing high temperature gold well
Belong to liquid temperature present in the insulation transport process and decline inaccuracy fast, quantitative, easily by oxygen
Compound brings the technical problem in die cavity into.
It should be appreciated that application of the present utility model is not limited to above-mentioned citing, to this area
For those of ordinary skill, can be improved according to the above description or be converted, such as, to this
Common/usual replacement etc. of each component in utility model, all these modifications and variations are all
The protection domain of this utility model claims should be belonged to.
Claims (6)
1. an automatic suction soup machine, it is characterised in that include draw metal liquid suction soup structure,
Drive and inhale the carrier structure of soup structure swing and be electrically connected with suction soup structure and carrier structure
The control unit connect；Described carrier structure one end is fixed, and the other end is connected with inhaling soup structure driven,
Inhale before and after being controlled carrier structure by control unit, inhaled soup structure and put metal liquid；
Described suction soup structure is set to inhale kettle, and described suction kettle utilizes evacuation mode to draw metal liquid,
And the spout inhaling kettle keeps straight down during suction, blowing；
Described carrier structure includes lowering or hoisting gear and the rocker arrangement being arranged on lowering or hoisting gear；
Described lowering or hoisting gear is in transmission connection with rocker arrangement, drive rocker arrangement move up and down, described in shake
Arm assembly is in transmission connection with inhaling kettle, drives and inhales kettle swing；It is additionally provided with on described rocker arrangement
The weight sensor electrically connected with control unit；Described suction kettle is pressed on weight sensor, by weight
Quantity sensor Real-time Feedback detection signal.
The most automatically soup machine is inhaled, it is characterised in that described suction kettle includes
Kettle body, cylinder and the imbibition passage being vertically arranged；Described kettle body is arranged on rocker arrangement,
Can rotate relative to rocker arrangement；Described imbibition passage end connects with kettle body upper end, the other end with
Vacuum generator connects, and extracts liquid；Described control unit electrically connects with cylinder, drives cylinder
Open or close imbibition passage.
The most automatically soup machine is inhaled, it is characterised in that described lowering or hoisting gear
Including the mounting-fixing base being fixedly installed, line slideway, electricity cylinder and lifting pedestal；Described
Line slideway is fixedly installed on mounting-fixing base；Described lifting pedestal is arranged on line slideway
On, it is in transmission connection with electricity cylinder, electricity cylinder drives lifting pedestal to slide up and down；Described rocker arrangement
Including to soup arm, rotation main shaft, drive sprocket, driven sprocket, synchronization mandrel, Yi Ji electricity
Machine unit；Described one end to soup arm is connected with inhaling kettle by driven sprocket, the other end and rotation
Turn main shaft to connect；Described drive sprocket is arranged on synchronization mandrel, by chain and driven sprocket
Connect, drive driven sprocket to rotate；Described electric motor units is fixedly installed on lifting pedestal, with
Control unit electrically connects, the outfan of electric motor units respectively with rotate main shaft and Tong Bu mandrel transmission
Connect, drive respectively and rotate to soup arm and drive sprocket.
The most automatically soup machine is inhaled, it is characterised in that described suction soup machine is also
Including the level probe for the detection of liquid level degree of depth；Described level probe is vertically arranged in suction kettle
On, electrically connect with control unit.
The most automatically soup machine is inhaled, it is characterised in that described level probe
It is set to three.
The most automatically soup machine is inhaled, it is characterised in that described drive sprocket,
Driven sprocket and chain are all disposed within soup arm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620359653.3U CN205702413U (en) | 2016-04-25 | 2016-04-25 | A kind of suction soup machine automatically |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620359653.3U CN205702413U (en) | 2016-04-25 | 2016-04-25 | A kind of suction soup machine automatically |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205702413U true CN205702413U (en) | 2016-11-23 |
Family
ID=57294395
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620359653.3U Expired - Fee Related CN205702413U (en) | 2016-04-25 | 2016-04-25 | A kind of suction soup machine automatically |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205702413U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105817612A (en) * | 2016-04-25 | 2016-08-03 | 陈友乾 | Automatic soup sucking machine and soup sucking method |
| CN108580863A (en) * | 2018-07-18 | 2018-09-28 | 浙江鼎立实业有限公司 | A kind of automatic aluminum water casting machine |
| CN110170632A (en) * | 2019-06-06 | 2019-08-27 | 昆山美和机械有限公司 | A kind of magnesium alloy gives soup device |
-
2016
- 2016-04-25 CN CN201620359653.3U patent/CN205702413U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105817612A (en) * | 2016-04-25 | 2016-08-03 | 陈友乾 | Automatic soup sucking machine and soup sucking method |
| CN108580863A (en) * | 2018-07-18 | 2018-09-28 | 浙江鼎立实业有限公司 | A kind of automatic aluminum water casting machine |
| CN110170632A (en) * | 2019-06-06 | 2019-08-27 | 昆山美和机械有限公司 | A kind of magnesium alloy gives soup device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20161123 Termination date: 20200425 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |