CN205690962U - The system of ultrasonic cleaning heat exchanger Jiao dirt - Google Patents
The system of ultrasonic cleaning heat exchanger Jiao dirt Download PDFInfo
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- CN205690962U CN205690962U CN201620540850.5U CN201620540850U CN205690962U CN 205690962 U CN205690962 U CN 205690962U CN 201620540850 U CN201620540850 U CN 201620540850U CN 205690962 U CN205690962 U CN 205690962U
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- heat exchanger
- ultrasonic
- cleaning
- dirt
- jiao
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Abstract
The system of a kind of ultrasonic cleaning heat exchanger Jiao of the present utility model dirt, including blood circulation, ultrasonic system, heating system, clear water rinse-system and Mead-Bauer recovery system, wherein, heat exchanger (1) one end is connected with abluent groove (2), the other end is connected with ultrasonic generator (6), abluent groove (2) is connected with water circulating pump (3), and water circulating pump (3) is connected with devil liquor recovery groove (4) and heating furnace (5) respectively, and heating furnace (5) is connected with ultrasonic generator (6) again.This utility model is incorporated into ultrasonic assistive technologies in the burnt dirt cleaning of heat exchanger etc., pollution environment caused due to Chemical cleaning or other cleaning method can not only be significantly reduced and to being cleaned by the corrosion that part is caused, the consumption of chemical drugs can also be reduced, reduce labor intensity, shorten scavenging period, improve cleaning efficiency, on-line cleaning can be passed through simultaneously, avoid heat exchanger loose core, the process such as lifting, there is simple feature.
Description
Technical field
This utility model belongs to Environment protection cleaning equipment technical field, more particularly to a kind of ultrasonic cleaning heat exchanger Jiao dirt
System.
Background technology
Coking phenomenon is prevalent in chemical industry equipment, especially the compression section of ammonia synthesis process, outside exchanger tube wall
Being adhered to by coking material, have a strong impact on its heat transfer effect and service life, cleaning during shutdown causes production efficiency to decline frequently, with
Time frequent start-stop car cause power consumption to increase, increase the cost of production.The cleaning method of coking heat exchanger is also had a lot, such as shovel
Strike, beat, high pressure water cleaning, acid-base reagent cleaning etc., the removing of this type of method focusing dirt all has certain effect, but the most also
There is a lot of drawback, cause equipment corrosion to scrap the most in advance.It is now widely used for industrial still clear for water under high pressure
Washing, the method coke cleaning effect is not thorough, and after coke cleaning, equipment cycle of operation is shorter, and time and effort consuming, and research therefore is a kind of efficiently
Coke cleaning method imperative.At present, the burnt dirt of the device such as the pipeline of the numerous industry of China 80%, container, boiler, heat exchanger
Clean and all use chemical method to carry out, namely soak with soda acid or the way of flow circuit is first dissolved fouling,
Being then discharged out outside pipeline or container, there is high expensive in this method, and labor intensity is relatively big, and easy polluted water resources needs to stop
Produce construction, operating procedure is numerous and diverse, waste time and energy wait many shortcomings.
Ultrasonic cleaning is to utilize ultrasound wave cavitation effect in a liquid to act on band cleaning equipment, makes the dirt of equipment surface
Nitride layer dispersion, emulsifying, stripping are to reach the purpose cleaned.On-line cleaning can be on the premise of not dismounting, moving equipment, to existing
Pipeline slightly adjusts, and according to hydromechanical character, utilizes circulating of cleanout fluid, reaches to clean the effect of fouling.Will be super
Sound wave combines with on-line cleaning technology, not only increases cleaning performance, also saves the dismounting of original cleaning method simultaneously, looses core
Operation, substantially increases cleaning efficiency.
Prior art is cleaned in the method for burnt dirt, and majority is to use abluent high pressure water cleaning,
Have that water waste is big, abluent is serious to equipment corrosion and cleaning performance is bad causes the cleaning frequency shorter etc. lacking
Point.It is because common abluent to be all made up of various acid, alkali liquor, metallic wall is had corrosiveness.
Summary of the invention
The purpose of this utility model is to provide a kind of ultrasonic cleaning heat exchanger Jiao the system of dirt, and this device changes for various
In the coking cleaning process of hot device, introduce ultrasonic assistant, optimize the technological parameter of ultrasonic cleaning, reduce or avoid various acid
The use of alkaline cleaner, improves cleaning performance, extends the cleaning frequency.
The purpose of this utility model and solve its technical problem underlying and realize by the following technical solutions: Yi Zhongchao
Sound cleans the system of heat exchanger Jiao dirt, includes blood circulation, ultrasonic system, heating system on the basis of original purging system
System, clear water rinse-system and Mead-Bauer recovery system, wherein, heat exchanger one end is connected with abluent groove, the other end and ultrasonic
Raw device connects, and abluent groove is connected with water circulating pump, and water circulating pump is connected with devil liquor recovery groove and heating furnace respectively, and heating furnace is again
It is connected with ultrasonic generator.
Described ultrasonic system is to add supersonic generator and heat exchanger in former purging system, and supersonic generator will
Produce the signal of a characteristic frequency after city is electrically amplified, work for heat exchanger；Heat exchanger passes through inverse piezoelectric effect by its turn
It is changed to the mechanical vibrational energy of high frequency, is applied to ultrasonic cleaning.
Described heating system is one heating furnace of addition in former purging system, and its design temperature is at 50 DEG C.
Described Mead-Bauer recovery system is to add a devil liquor recovery groove, waste liquid emulsifying is settled by Coagulation Method.
Described clear water rinse-system is to be filled with clear water in system and abluent groove by water circulating pump, then is entered by waste liquid useless
Liquid accumulator tank.
This utility model ultrasonic circulating cleaning process is simple, and only need to change a little in original flow process and pipeline can be real
Existing, this purging system mainly has five systems to constitute: blood circulation, ultrasonic system, heating system, clear water rinse-system and
Mead-Bauer recovery system, is provided power by water circulating pump, makes detergent solution circulate in systems.
During use, first, before the ultrasonic on-line cleaning under carrying out actual condition, the pipeline that will flow through according to abluent and
Cleaning dosage needed for equipment calculating.According to actual cleaning performance, the method that can select repeatedly to add abluent, to reach
Optimal cleaning performance, and according to the turbidity of waste liquid, further determine that optimal scavenging period.
Secondly, after heat exchanger cleans, whole system is purged by the most handy nitrogen, and equipment carries out pressurization survey
Examination, gets rid of heat exchanger tube and there is the probability of corrosion leak source, it is ensured that equipment is used safely.
This utility model compared with prior art has clear advantage and beneficial effect.From above technical scheme,
This utility model is incorporated into ultrasonic assistive technologies in the burnt dirt cleaning of heat exchanger etc., can not only greatly detract from owing to changing
Learn and clean or other cleaning method pollution that environment is caused and to being cleaned by the corrosion that part is caused, additionally it is possible to reduce chemistry
The consumption of medicine, reduces labor intensity, shortens scavenging period, improves cleaning efficiency, can pass through on-line cleaning simultaneously, it is to avoid
The processes such as heat exchanger is loosed core, lifting, have simple feature.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model,
Labelling in figure: 1, heat exchanger, 2, abluent groove, 3, water circulating pump, 4, waste liquid returns
Receive groove, 5, heating furnace, 6, ultrasonic generator.
Detailed description of the invention
Below in conjunction with accompanying drawing and preferred embodiment, to according to the ultrasonic cleaning heat exchanger Jiao dirt that the utility model proposes being
System detailed description of the invention, structure, feature and effect thereof, after describing in detail such as.
See Fig. 1, the system of a kind of ultrasonic cleaning heat exchanger Jiao dirt, on the basis of original purging system, include cyclic system
System, ultrasonic system, heating system, clear water rinse-system and Mead-Bauer recovery system, wherein, heat exchanger 1 one end and abluent
Groove 2 connects, and the other end is connected with ultrasonic generator 6, and abluent groove 2 is connected with water circulating pump 3, water circulating pump 3 respectively with waste liquid
Accumulator tank 4 and heating furnace 5 connect, and heating furnace 5 is connected with ultrasonic generator 6 again.
Described ultrasonic system is to add supersonic generator 6 and heat exchanger 1, supersonic generator in former purging system
6, by electrically amplified for the city rear signal producing a characteristic frequency, work for heat exchanger；Heat exchanger 1 will by inverse piezoelectric effect
It is converted to the mechanical vibrational energy of high frequency, is applied to ultrasonic cleaning.
Described heating system is one heating furnace 5 of addition in former purging system, it be heated to set by detergent solution
Sending into purging system again after fixed temperature, its design temperature is when 50 DEG C, and cleaning performance is optimal.
Described Mead-Bauer recovery system is to add a devil liquor recovery groove 4, after waste collection, is emulsified by Coagulation Method
Sedimentation.
Described clear water rinse-system is to be filled with clear water in system and abluent groove 2 by water circulating pump 3, rinses to effluent
Middle without obvious dirt till, discharge it into devil liquor recovery groove 4.
This utility model ultrasonic circulating cleaning process is simple, and only need to change a little in original flow process and pipeline can be real
Existing, this purging system mainly has five systems to constitute: blood circulation, ultrasonic system, heating system, clear water rinse-system and
Mead-Bauer recovery system, is provided power by water circulating pump, makes detergent solution circulate in systems.
During use, first, before the ultrasonic on-line cleaning under carrying out actual condition, the pipeline that will flow through according to abluent and
Cleaning dosage needed for equipment calculating.According to actual cleaning performance, the method that can select repeatedly to add abluent, to reach
Optimal cleaning performance, and according to the turbidity of waste liquid, further determine that optimal scavenging period.
Secondly, after heat exchanger cleans, whole system is purged by the most handy nitrogen, and equipment carries out pressurization survey
Examination, gets rid of heat exchanger tube and there is the probability of corrosion leak source, it is ensured that equipment is used safely.
This utility model is incorporated into ultrasonic assistive technologies in the burnt dirt cleaning of heat exchanger etc., can not only drop greatly
Low pollution environment caused due to Chemical cleaning or other cleaning method and to being cleaned by the corrosion that part is caused, additionally it is possible to
Reduce the consumption of chemical drugs, reduce labor intensity, shorten scavenging period, improve cleaning efficiency, simultaneously can be by online clear
Wash, it is to avoid the process such as heat exchanger is loosed core, lifting, there is simple feature.
The above, be only preferred embodiment of the present utility model, not this utility model is made any in form
Restriction, any without departing from technical solutions of the utility model content, according to technical spirit of the present utility model to above example
Any simple modification, equivalent variations and the modification made, all still falls within the range of technical solutions of the utility model.
Claims (5)
1. the system of ultrasonic cleaning heat exchanger Jiao dirt, it is characterised in that: on the basis of original purging system, include circulation
System, ultrasonic system, heating system, clear water rinse-system and Mead-Bauer recovery system, wherein, heat exchanger (1) one end is with clear
Lotion groove (2) connects, and the other end is connected with ultrasonic generator (6), and abluent groove (2) is connected with water circulating pump (3), water circulating pump
(3) being connected with devil liquor recovery groove (4) and heating furnace (5) respectively, heating furnace (5) is connected with ultrasonic generator (6) again.
2. the system of ultrasonic cleaning heat exchanger Jiao dirt as claimed in claim 1, it is characterised in that: described ultrasonic system be
Adding supersonic generator (6) and heat exchanger (1) in former purging system, supersonic generator (6) produces one after electrically amplified for city
The signal of individual characteristic frequency, works for heat exchanger；Heat exchanger (1) is converted into the machinery of high frequency by inverse piezoelectric effect
Vibrational energy, is applied to ultrasonic cleaning.
3. the system of ultrasonic cleaning heat exchanger Jiao dirt as claimed in claim 1, it is characterised in that: described heating system is former
Adding a heating furnace (5) in purging system, its design temperature is at 50 DEG C.
4. the system of ultrasonic cleaning heat exchanger Jiao dirt as claimed in claim 1, it is characterised in that: described Mead-Bauer recovery system is
Add a devil liquor recovery groove (4), by Coagulation Method, waste liquid emulsifying is settled.
5. the system of ultrasonic cleaning heat exchanger Jiao dirt as claimed in claim 1, it is characterised in that: described clear water rinse-system is
In system and abluent groove (2), it is filled with clear water by water circulating pump (3), then waste liquid is entered devil liquor recovery groove (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620540850.5U CN205690962U (en) | 2016-06-07 | 2016-06-07 | The system of ultrasonic cleaning heat exchanger Jiao dirt |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620540850.5U CN205690962U (en) | 2016-06-07 | 2016-06-07 | The system of ultrasonic cleaning heat exchanger Jiao dirt |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205690962U true CN205690962U (en) | 2016-11-16 |
Family
ID=57259889
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620540850.5U Expired - Fee Related CN205690962U (en) | 2016-06-07 | 2016-06-07 | The system of ultrasonic cleaning heat exchanger Jiao dirt |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205690962U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108195223A (en) * | 2018-03-29 | 2018-06-22 | 中国矿业大学 | A kind of offline pickling descaling system of heat exchanger and technique |
| CN109186317A (en) * | 2018-08-28 | 2019-01-11 | 王伟 | A kind of condenser cleaning equipment |
| CN109405632A (en) * | 2018-12-04 | 2019-03-01 | 张富阳 | Single-chip Microprocessor Auto music scale cleaning machine |
| CN113446895A (en) * | 2021-07-28 | 2021-09-28 | 西安热工研究院有限公司 | Mixed washing of printed circuit board formula heat exchanger and maintenance device |
| CN114951158A (en) * | 2022-05-31 | 2022-08-30 | 佛山市海天(宿迁)调味食品有限公司 | Method for reducing coking and scaling of soy sauce sterilization equipment |
-
2016
- 2016-06-07 CN CN201620540850.5U patent/CN205690962U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108195223A (en) * | 2018-03-29 | 2018-06-22 | 中国矿业大学 | A kind of offline pickling descaling system of heat exchanger and technique |
| CN109186317A (en) * | 2018-08-28 | 2019-01-11 | 王伟 | A kind of condenser cleaning equipment |
| CN109405632A (en) * | 2018-12-04 | 2019-03-01 | 张富阳 | Single-chip Microprocessor Auto music scale cleaning machine |
| CN113446895A (en) * | 2021-07-28 | 2021-09-28 | 西安热工研究院有限公司 | Mixed washing of printed circuit board formula heat exchanger and maintenance device |
| CN114951158A (en) * | 2022-05-31 | 2022-08-30 | 佛山市海天(宿迁)调味食品有限公司 | Method for reducing coking and scaling of soy sauce sterilization equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20161116 Termination date: 20170607 |