CN205007598U - A system for anti-fouling and enhanced cleaning applied to evaporators - Google Patents
A system for anti-fouling and enhanced cleaning applied to evaporators Download PDFInfo
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- CN205007598U CN205007598U CN201520546907.8U CN201520546907U CN205007598U CN 205007598 U CN205007598 U CN 205007598U CN 201520546907 U CN201520546907 U CN 201520546907U CN 205007598 U CN205007598 U CN 205007598U
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Abstract
Description
技术领域technical field
本实用新型涉及一种应用于蒸发器的防积垢及强化清洗的系统。The utility model relates to a system for preventing fouling and strengthening cleaning applied to evaporators.
背景技术Background technique
一般蒸发器应用于高含盐高结构率废水处理或其他易结垢物料蒸发时,在蒸发体内换热管内经过蒸汽加热,废水喷晒在换热管表面进行蒸发处理,经过一定时间的不断蒸发,在换热管表面会产生许多难溶、坚硬的污垢,并且在很多情况下,单独依靠化学清洗的方式很难将蒸发器换热表面的积垢清洗干净,许多蒸发器在长时间运行后需要打开蒸发体,人工将每一条换热管进行清垢,并且清垢难度巨大,不容易全面清垢,要想清洗彻底往往需要很长人工清垢,这样无疑大大减少了蒸发器使用效率,也浪费人力物力。Generally, when the evaporator is used to treat waste water with high salt content and high structure rate or evaporate other materials that are prone to fouling, the heat exchange tube in the evaporator is heated by steam, and the waste water is sprayed on the surface of the heat exchange tube for evaporation treatment. After a certain period of continuous evaporation , there will be a lot of insoluble and hard dirt on the surface of the heat exchange tube, and in many cases, it is difficult to clean the scale on the heat exchange surface of the evaporator by relying on chemical cleaning alone. After a long time of operation, many evaporators It is necessary to open the evaporator, manually clean each heat exchange tube, and it is very difficult to clean the scale, and it is not easy to clean the scale completely. It often takes a long time to clean the scale manually, which undoubtedly greatly reduces the efficiency of the evaporator. It also wastes manpower and material resources.
实用新型内容Utility model content
本实用新型的目的是为了克服现有技术中的不足之处,提供一种结构简单,能有效减少蒸发器运行时积垢产生,蒸发器清洗方便、有效的应用于蒸发器的防积垢及强化清洗的系统;The purpose of this utility model is to overcome the deficiencies in the prior art, to provide a simple structure, which can effectively reduce the generation of fouling when the evaporator is running, the evaporator is easy to clean, and is effectively applied to the anti-fouling and anti-fouling of the evaporator. Enhanced cleaning system;
本实用新型另一个目的是提供一种采用上述系统对蒸发器进行预防积垢和强化清洗的工艺。Another object of the utility model is to provide a process for preventing fouling and strengthening cleaning of the evaporator by using the above system.
为了达到上述目的,本实用新型采用以下方案:In order to achieve the above object, the utility model adopts the following scheme:
一种应用于蒸发器的防积垢及强化清洗的系统,其特征在于:包括有蒸发器,在蒸发器内的中部设有换热管束,在所述换热管束下方设有能减少换热管束外壁积垢或加强换热管束外壁清洗摩擦力的曝气装置。A system for anti-fouling and enhanced cleaning applied to evaporators, characterized in that: it includes an evaporator, a heat exchange tube bundle is arranged in the middle of the evaporator, and a heat exchange tube bundle is installed below the heat exchange tube bundle to reduce heat exchange. An aeration device for fouling on the outer wall of the tube bundle or enhancing the cleaning friction of the outer wall of the heat exchange tube bundle.
如上所述的曝气装置包括有曝气管,在所述曝气管上设有若干曝气孔,所述曝气管一端伸出蒸发器并与蒸汽源或空气源相连接。The above-mentioned aeration device includes an aeration tube, on which a number of aeration holes are arranged, and one end of the aeration tube extends out of the evaporator and is connected with a steam source or an air source.
如上在所述蒸发器1上部设有蒸汽收集管,所述蒸汽收集管与抽蒸汽设备相连接,在所述抽蒸汽设备出气端连接有蒸汽储存罐,在所述蒸汽储存罐的出气口上连接有蒸汽压缩机,所述蒸汽压缩机的出气管与曝气管相连接。As above, a steam collecting pipe is provided on the top of the evaporator 1, and the steam collecting pipe is connected with the steam extraction equipment, and a steam storage tank is connected at the outlet end of the steam extraction equipment, and on the gas outlet of the steam storage tank A steam compressor is connected, and the outlet pipe of the steam compressor is connected with the aeration pipe.
一种应用于蒸发器的防积垢及强化清洗的工艺,其特征在于包括以下步骤:A process for anti-fouling and enhanced cleaning applied to evaporators, characterized in that it comprises the following steps:
A、蒸发器运行时,向曝气管输入空气或蒸汽,使换热管束下发产生大量气泡群,利用气泡爆破产生的张力和爆破力冲刷换热管束外壁;A. When the evaporator is running, air or steam is input into the aeration tube, so that a large number of bubble groups are generated under the heat exchange tube bundle, and the outer wall of the heat exchange tube bundle is scoured by the tension and blasting force generated by the bubble explosion;
B、蒸发器清洗时,向蒸发器内添加清洗药剂,向曝气管输入空气或蒸汽,使换热管束下发产生大量气泡群,利用气泡爆破产生的张力和爆破力加大清洗药剂与换热管束外壁之间的摩擦,使垢片脱离。B. When cleaning the evaporator, add cleaning agent to the evaporator, input air or steam into the aeration tube, so that a large number of air bubbles will be generated from the heat exchange tube bundle, and the tension and blasting force generated by the bubble explosion will be used to increase the cleaning agent. The friction between the outer walls of the heat pipe bundle makes the scale flakes detach.
综上所述,本实用新型相对于现有技术其有益效果是:In summary, the utility model has the beneficial effects relative to the prior art as follows:
一、本实用新型中在蒸发器的换热管束底部设有曝气装置,在设备运行时曝气装置内的蒸汽或空气能对蒸发器外壁进行嚗气式冲刷,有效减少积垢产生;1. In the utility model, an aeration device is installed at the bottom of the heat exchange tube bundle of the evaporator. When the equipment is running, the steam or air in the aeration device can flush the outer wall of the evaporator, effectively reducing the generation of fouling;
二、本实用新型中蒸发器在清洗的时候,曝气装置中的蒸汽或空气能增强清洗剂与污垢之间的摩擦力,增加了清洗效率,降低了清洗时间和药耗。2. When the evaporator in the utility model is being cleaned, the steam or air in the aeration device can enhance the friction between the cleaning agent and the dirt, increase the cleaning efficiency, and reduce the cleaning time and chemical consumption.
附图说明Description of drawings
图1为本实用新型的示意图;Fig. 1 is the schematic diagram of the utility model;
图2为本实用新型的剖面示意图;Fig. 2 is the schematic sectional view of the utility model;
图3为本实用新型的另一种实施方法的示意图。Fig. 3 is a schematic diagram of another implementation method of the present invention.
具体实施方式detailed description
下面结合附图说明和具体实施方式对本实用新型作进一步描述:The utility model will be further described below in conjunction with the accompanying drawings and specific embodiments:
如图1至3所示的一种应用于蒸发器的防积垢及强化清洗的系统,包括有蒸发器1,在蒸发器1内的中部设有换热管束2,在所述换热管束2下方设有能减少换热管束2外壁积垢或加强换热管束2外壁清洗摩擦力的曝气装置3。As shown in Figures 1 to 3, a system for anti-fouling and enhanced cleaning applied to evaporators includes an evaporator 1, and a heat exchange tube bundle 2 is arranged in the middle of the evaporator 1, and the heat exchange tube bundle 2 is provided with an aeration device 3 that can reduce fouling on the outer wall of the heat exchange tube bundle 2 or enhance the cleaning friction of the outer wall of the heat exchange tube bundle 2 .
本实用新型中所述的曝气装置3包括有曝气管31,在所述曝气管31上设有若干曝气孔,所述曝气管31一端伸出蒸发器1并与蒸汽源或空气源相连接。The aeration device 3 described in the utility model includes an aeration tube 31, on which a number of aeration holes are arranged, and one end of the aeration tube 31 stretches out from the evaporator 1 and is connected with a steam source or Air source connected.
本实用新型的另一种实施方式在所述蒸发器1上部设有蒸汽收集管4,所述蒸汽收集管4与抽蒸汽设备5相连接,在所述抽蒸汽设备5出气端连接有蒸汽储存罐6,在所述蒸汽储存罐6的出气口上连接有蒸汽压缩机7,所述蒸汽压缩机7的出气管与曝气管31相连接。Another embodiment of the present utility model is provided with a steam collecting pipe 4 on the upper part of the evaporator 1, and the steam collecting pipe 4 is connected with a steam extraction device 5, and a steam storage device is connected to the outlet end of the steam extraction device 5. Tank 6 , a steam compressor 7 is connected to the gas outlet of the steam storage tank 6 , and the gas outlet pipe of the steam compressor 7 is connected to an aeration pipe 31 .
一种应用于蒸发器的防积垢及强化清洗的工艺,其特征在于包括以下步骤:A process for anti-fouling and enhanced cleaning applied to evaporators, characterized in that it comprises the following steps:
A、蒸发器1运行时,向曝气管31输入空气或蒸汽,使换热管束2下发产生大量气泡群,利用气泡爆破产生的张力和爆破力冲刷换热管束2外壁;A. When the evaporator 1 is running, air or steam is input into the aeration tube 31, so that the heat exchange tube bundle 2 is lowered to generate a large number of bubble groups, and the outer wall of the heat exchange tube bundle 2 is scoured by the tension and blasting force generated by the bubble explosion;
B、蒸发器清洗时,向蒸发器1内添加清洗药剂,向曝气管31输入空气或蒸汽,使换热管束2下发产生大量气泡群,利用气泡爆破产生的张力和爆破力加大清洗药剂与换热管束2外壁之间的摩擦,使垢片脱离。B. When cleaning the evaporator, add cleaning agents to the evaporator 1, and input air or steam into the aeration tube 31, so that the heat exchange tube bundle 2 is lowered to generate a large number of bubble groups, and the tension and blasting force generated by the bubble explosion are used to increase the cleaning The friction between the medicament and the outer wall of the heat exchange tube bundle 2 makes the scale flakes break away.
本实用新型在蒸发器换热管束底部装置嚗气管31,通过蒸汽或空气在设备运行时或设备清洗时进行嚗气式清洗。由于蒸发体内管束被液体浸泡,曝气冲洗管含许多气孔可以形成大量气泡群,气泡群不断对浸泡的换热管束进行冲刷,由于气泡爆破产生一定的张力和爆破力,能有效将换热管束表面的积垢冲刷,然而由于是在浸泡的环境里面,不会因气泡爆破而损坏换热管束表面。The utility model installs an air pipe 31 at the bottom of the heat exchange tube bundle of the evaporator, and performs air cleaning by steam or air when the equipment is in operation or when the equipment is cleaned. Because the tube bundles in the evaporator body are soaked by liquid, the aeration flushing tube contains many pores, which can form a large number of air bubble groups, and the bubble groups continuously wash the soaked heat exchange tube bundles. Due to the certain tension and blasting force generated by the bubble explosion, the heat exchange tube bundles can be effectively The fouling on the surface is washed away, but because it is immersed in the environment, the surface of the heat exchange tube bundle will not be damaged by the explosion of bubbles.
当设备运行时,也可利用蒸汽嚗气,蒸汽在上升的过程当中与换热管表面接触碰撞,增加了蒸发物料在换热表面的湍流运动,降低了易结垢物质在换热面沉积结垢的可能性,延缓了蒸发体的结垢情况,与此同时,由于蒸汽上升提高了换热表面物料的湍流流动,也强还了蒸发器的传热情况,蒸发器的传热效率大大提高。When the equipment is running, steam can also be used to blow air. The steam contacts and collides with the surface of the heat exchange tube during the rising process, which increases the turbulent movement of the evaporated material on the heat exchange surface and reduces the deposition of easily scaling substances on the heat exchange surface. The possibility of fouling delays the fouling of the evaporator. At the same time, because the steam rises and improves the turbulent flow of the material on the heat exchange surface, it also strengthens the heat transfer of the evaporator, and the heat transfer efficiency of the evaporator is greatly improved. .
本实用新型蒸发器进行化学清洗时,通过嚗气冲洗,空气在上升过程中与换热管面接触摩擦,增加了清洗剂与垢片的接触,加速清洗药剂与垢片的反应,同时空气的碰撞摩擦也可使大部分垢片脱落,增加了清洗效率,降低了清洗时间和药耗。When the evaporator of the utility model is chemically cleaned, the air is flushed by air, and the air contacts and rubs with the surface of the heat exchange tube during the rising process, which increases the contact between the cleaning agent and the scale sheet, accelerates the reaction between the cleaning agent and the scale sheet, and at the same time the air Collision and friction can also make most scales fall off, which increases cleaning efficiency and reduces cleaning time and chemical consumption.
以上显示和描述了本实用新型的基本原理和主要特征以及本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The basic principles and main features of the utility model and the advantages of the utility model have been shown and described above. Those skilled in the art should understand that the utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model The new model also has various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The scope of protection required by the utility model is defined by the appended claims and their equivalents.
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| CN201520546907.8U CN205007598U (en) | 2015-07-24 | 2015-07-24 | A system for anti-fouling and enhanced cleaning applied to evaporators |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105056557A (en) * | 2015-07-24 | 2015-11-18 | 中山沃尔威多水处理设备有限公司 | A system and process for anti-fouling and enhanced cleaning applied to evaporators |
| CN106111639A (en) * | 2016-06-13 | 2016-11-16 | 天津亿利科能源科技发展股份有限公司 | A kind of chemical agent tank automatic clearing apparatus and method thereof |
| RU2775695C1 (en) * | 2018-02-12 | 2022-07-06 | Общество с ограниченной ответственностью "Баромембранная технология" | Method for washing tubes in film evaporator from sediments formed as a result of water evaporation from saline solution |
-
2015
- 2015-07-24 CN CN201520546907.8U patent/CN205007598U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105056557A (en) * | 2015-07-24 | 2015-11-18 | 中山沃尔威多水处理设备有限公司 | A system and process for anti-fouling and enhanced cleaning applied to evaporators |
| CN106111639A (en) * | 2016-06-13 | 2016-11-16 | 天津亿利科能源科技发展股份有限公司 | A kind of chemical agent tank automatic clearing apparatus and method thereof |
| CN106111639B (en) * | 2016-06-13 | 2018-05-25 | 天津亿利科能源科技发展股份有限公司 | A kind of chemical agent tank automatic flushing device and its method |
| RU2775695C1 (en) * | 2018-02-12 | 2022-07-06 | Общество с ограниченной ответственностью "Баромембранная технология" | Method for washing tubes in film evaporator from sediments formed as a result of water evaporation from saline solution |
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Effective date of registration: 20170712 Address after: Beijing Village third industrial zone Chashan town Guangdong city of Dongguan Province Yu Lu Wen 523378 Patentee after: GUANGDONG WENYANG ENVIRONMENTAL TECHNOLOGY Co.,Ltd. Address before: 528400, Guangdong, Zhongshan Province three towns East Village East Road Patentee before: ZHONGSHAN WOERWEIDUO WATER TREATMENT EQUIPMENT Co.,Ltd. |
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Granted publication date: 20160203 |