CN205687968U - A kind of forging line product quenches into the anti-transporter that collides with of oil - Google Patents
A kind of forging line product quenches into the anti-transporter that collides with of oil Download PDFInfo
- Publication number
- CN205687968U CN205687968U CN201620659791.3U CN201620659791U CN205687968U CN 205687968 U CN205687968 U CN 205687968U CN 201620659791 U CN201620659791 U CN 201620659791U CN 205687968 U CN205687968 U CN 205687968U
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- CN
- China
- Prior art keywords
- charging basket
- cylinder
- connecting plate
- support
- guide pillar
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn - After Issue
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- Heat Treatments In General, Especially Conveying And Cooling (AREA)
- Forging (AREA)
Abstract
nullThis utility model relates to a kind of forging line product and quenches into the anti-transporter that collides with of oil，Include charging basket and connecting plate，This device is fixed on oil-quenching tank porch by connecting plate，It is characterized in that: be provided with charging basket support，Charging basket can be articulated with on charging basket support rotatably around eccentric shaft，It is fixed with guide pin bushing on charging basket support，Charging basket support can be slided up and down along guide pillar by guide pin bushing，Guide pillar upper support connecting plate，Connecting plate is provided with the cylinder that can promote charging basket support upper and lower displacement，Cylinder is fixed on connecting plate，The piston rod of cylinder is connected through connecting plate with charging basket frame upper，Promote charging basket support、Charging basket pumps along guide pillar，The lower pan position of guide pillar bottom correspondence charging basket is provided with the switching mechanism that can promote charging basket eccentric rotary，Such design，Can effectively stop the forging knock damage before oil that quenches to occur，Improve forging surface quality，Reduce faulty goods to occur，Increase economic efficiency.
Description
Technical field
This utility model belongs to the technical field of forging product heat treatment, is particularly suitable for precision forging quenching process and produces
Product surface anti-knock damage technical field.
Technical background
In product forging and forging heat treatment production process, for saving the energy, improve production efficiency, frequently with remaining after forging
Thermal quenching technique.In forging line process equipment layout, collateral security quickly enters oil hardening, save space and cool but medium disappears
Anti-security consideration, is often arranged in below the mill floor near forging equipment by cooling medium (oily) groove and conveyer device.So
Forging molding product (temperature 800～900 DEG C) during forging equipment table vertical falls into cooling medium (oily) groove, workpiece
Being in high temperature red heat state, surface strength is relatively small, and workpiece and frock or workpiece inevitably occur in vertical landing
And knock damage between workpiece.Cause product surface quality to decline even waste product to occur, especially as tables such as electromotor forging steel pistons
The product that face prescription is high, conventional quenching enters oil technology and pattern assembly and exhibiting high surface faulty goods can be caused to occur.Therefore, existing skill
Art haves much room for improvement and improves.On the premise of not changing existing forging line total arrangement, only to quenching cooling oil groove charging
Mouth is transformed, and is technology starting point of the present utility model.
Utility model content
The purpose of this utility model is the weak point overcoming above-mentioned conventional art, proposes a kind of forging line product and quenches
Fire enters the anti-transporter that collides with of oil, can effectively stop the forging knock damage before oil that quenches and occur, improve forging surface quality, reduce
Faulty goods occurs, and increases economic efficiency.
The purpose of this utility model is achieved by the following technical solution: a kind of forging line product quenches anti-into oil
Collide with transporter, includes charging basket and connecting plate, and this device is fixed on oil-quenching tank porch by connecting plate, and its feature exists
In: being provided with charging basket support, charging basket can be articulated with on charging basket support rotatably around eccentric shaft, and charging basket support is fixed with guide pin bushing, material
Basket support can be slided up and down along guide pillar by guide pin bushing, and guide pillar upper support connecting plate, connecting plate is provided with and can promote charging basket support
The cylinder of upper and lower displacement, cylinder is fixed on connecting plate, and the piston rod of cylinder is connected through connecting plate with charging basket frame upper, pushes away
Dynamic charging basket support, charging basket pump along guide pillar, and the lower pan position of guide pillar bottom correspondence charging basket is provided with and can promote charging basket
The switching mechanism of eccentric rotary.
Further, the main body of described switching mechanism is material rotating plate, and material rotating plate top is with leading of arranging along the longitudinal direction
Rail, the guide rail of the bottom correspondence material rotating plate of charging basket and be provided with guide wheel, when charging basket is displaced downwardly to material rotating plate position, guide wheel contact material rotating plate
Forming fulcrum, and slide along the guide rail of material rotating plate, the moment of generation promotes charging basket to rotate around eccentric shaft.
It is additionally provided with the relative position to charging basket on described charging basket support and eccentric flip angle plays restriction regulation effect
Spacer pin.
Described cylinder uses the cylinder of band magnet ring, and it is automatic reciprocating to coordinate the Magnetic Induction switch of controller to carry out charging basket
Backhaul controls, and Magnetic Induction switch checks the function situation of cylinder piston, when the magnet ring of cylinder moves, switchs near Magnetic Induction
Time, the magnetic red sheet of Magnetic Induction switch will be sensed, so that contact is closed produces signal；When the magnet ring of cylinder leaves magnetic
During inductive switch region, the magnetic that magnetic red sheet loses induction, so that contact disconnects, do not produce signal, having by signal
Without the position situation of movement of cylinder piston just can be checked, thus control corresponding electromagnetic valve action, control charging basket.
Control and work process:
1, needing the workpiece product of Quenching Treatment, in slideway falls into charging basket, cylinder operates, and cylinder piston rod promotes charging basket to prop up
Frame is along product slide downward in guide pillar drive charging basket and basket.
2, when charging basket drops to close to the good height and position of the default of material rotating plate, cylinder suspends running, to delay
Punching.
3, cylinder is controlled by PLC gas circuit, again operates, and pushes down on charging basket support, until the leading of charging basket bottom
Wheel touches material rotating plate, and the guide wheel guide rail that fore-and-aft direction is arranged along material rotating plate slides, and produces pushing torque, and charging basket is with hinge
The axle at place is center of rotation, begins turning, until being poured out by product.
4, cylinder piston rod reversely operates, and drives charging basket support upward sliding, charging basket is risen to initial position, completes one
Individual workflow.
Such structure designs, and when workpiece product enters oil hardening, is substantially reduced workpiece product height of drop after discharging, effectively
Preventing from producing between red heat workpiece product knock damage, safe and reliable, device scalable, controllable property are strong.Conforming product rate is significantly
Improve, reduce production cost.
Accompanying drawing explanation
Fig. 1 is the charging basket of the present utility model front schematic view when being in upper position；
Fig. 2 is the charging basket of the present utility model schematic perspective view when being in upper position；
Fig. 3 is the charging basket of the present utility model schematic perspective view when being in lower position；
Fig. 4 is the charging basket of the present utility model schematic perspective view when being in rollover states.
Description of reference numerals: 1. cylinder 2. connecting plate 3. axle 4. charging basket 5. material rotating plate 6. nut 7. charging basket
Support 8. guide pin bushing 9. guide wheel 10. guide pillar 11. material rotating plate support 12. spacer pin.
Detailed description of the invention
With embodiment, utility model is described in further detail below in conjunction with the accompanying drawings.
Seeing Fig. 1-Fig. 4, the forging line product of the present embodiment quenches and prevents colliding with transporter mainly by cylinder into oil
1, the frame for movement such as connecting plate 2, charging basket 4, charging basket support 7, guide pin bushing 8, guide wheel 9, guide pillar 10, material rotating plate 5 is formed by connecting.
Wherein: cylinder 1: be fixed on connecting plate 2, with compressed air as power, its piston rod can promote through connecting plate 2
Charging basket support 7 and charging basket 4 pump.Connecting plate 2: this device is fixed on oil-quenching tank porch.Axle 3 and axle
Hold: charging basket 4 is articulated with on charging basket support 7, as the center of rotation of the eccentric upset of charging basket 4.Bearing block is welded on charging basket 4,
Axle 3 is fixed on charging basket support 7.Charging basket 4: be used for transmitting forging products, workpiece product to be quenched.Solid by axle 3 and spacer pin 12
It is scheduled on charging basket support 7.Material rotating plate 5: which is provided with the guide rail arranged along the longitudinal direction, guide rail can be the most horizontally disposed to making
Or be in tilted layout, for coordinating with the guide wheel 9 of charging basket 4 bottom, produce pushing torque by contacting friction with guide wheel 9, make charging basket 4
Overturn around axle 3, draw off the workpiece product in charging basket 4.Material rotating plate 5 is directly weldingly fixed on bottom of device support.Nut 6: use
In locking guide pillar 10.Charging basket support 7: connecting charging basket 4 and cylinder 1 respectively, charging basket support 7 both sides are fixed with guide pin bushing 8.Guide pin bushing 8: interior
The outer steel construction of copper, is welded on charging basket support 7, does along guide pillar 10 and up and down reciprocatingly slide.Guide wheel 9: be located at the bottom of charging basket 4, material
Basket 4, close to playing guiding, rolling friction effect during material rotating plate 5, reduces frictional force, and produces pushing torque, it is achieved charging basket 4 is around axle 3
Make bias upset.Guide pillar 10: ensure that upper and lower straight-line displacement made by charging basket support 7.Material rotating plate support 11: connect and fix two guide pillars 10
With material rotating plate 5.Spacer pin 12: be fixed on charging basket support 7, relative position and flip angle to charging basket 4 are played regulation and are limited work
With.
Work and the process of control:
1, workpiece product to be quenched is in slideway falls into charging basket 4, and operator touch switch connection circuit, and cylinder 1 is opened
Begin running, the piston rod of cylinder 1 promote charging basket support 7 and guide pin bushing 8 to drive charging basket 4 and basket along guide pillar 10 in product to downslide
Dynamic.
2, when charging basket 4 drops to close to the good height and position of the default of material rotating plate 5, cylinder 1 suspends running, rises slow
Punching effect.
3, cylinder 1 controlled device PLC gas circuit controls, and again operates, continues to push down on charging basket support 7 and charging basket 4, until
The guide wheel 9 of charging basket 4 bottom touches material rotating plate 5, and guide wheel 9 slides along the guide rail of material rotating plate 5, forms charging basket 4 at hinge
Axle 3 is the deflection torque of center of rotation, makes charging basket 4 overturn around axle 3, until being poured out by workpiece product in basket.
4, afterwards, cylinder 1 reversely operates, and piston rod drives charging basket support 4 upward sliding again, at the beginning of being risen to by charging basket 4
Beginning position, completes a workflow.
5, use the cylinder of band magnet ring, utilize the magnetic principles of cylinder, use a Magnetic Induction switch to carry out charging basket automatic
Backhaul controls so that the system failure rate of controller is low, and spaces compact is easy to maintenance.The effect of Magnetic Induction switch is examined exactly
Look into the function situation of cylinder piston.When the magnet ring of cylinder moves, when Magnetic Induction switchs, the magnetic red sheet of Magnetic Induction switch
Will be sensed, so that contact is closed produces signal；When the magnet ring of cylinder leaves inductive switch region time, magnetic red sheet loses
The magnetic of sensing, so that contact disconnects, would not produce signal, thus can check that feelings are moved in the position of cylinder piston
Condition, thus control corresponding electromagnetic valve action, control charging basket.In order to reduce mechanical impact energy, by control realization charging basket two
Level declines, and buffer mechanism clashes into, and reduces loss, with Air Valve Control cylinder piston: the action declining-stopping-rising-stop is suitable
Sequence.When not producing quenching product, third gear switch carry out translation function, control conductor by clamp and switch, inoperative at cylinder
In the case of count.
This device frock is with the SMC cylinder of 100mm cylinder diameter as aggressive device, with 0.7Mpa compressed air as power, promotes
Charging basket moves up and down along guide pillar, and automatic turning discharging after contact material rotating plate, workpiece product enters oil hardening.It is substantially reduced and unloads
The height that after material, workpiece product falls, effectively prevents from producing between red heat workpiece product knock damage, safe and reliable.
In the present embodiment, use cylinder as actuating unit, use top turning over horizontal or diagonally disposed guide rail
Flitch is as switching mechanism, it is true that these mechanisms can use other similar or similar mechanical mechanism or drive mechanism replace
In generation, have no effect on the use of this device.Certainly, the most only enumerating some preferably embodiments, the technical program can make other
Equivalent or similar change, repeat no more here, but they should belong to the protection domain of this patent.
Claims (4)
1. forging line product quenches into the anti-transporter that collides with of oil, includes charging basket and connecting plate, and connecting plate incite somebody to action this
Device is fixed on oil-quenching tank porch, it is characterised in that: being provided with charging basket support, charging basket can be articulated with material rotatably around eccentric shaft
On basket support, charging basket support being fixed with guide pin bushing, charging basket support can be slided up and down along guide pillar by guide pin bushing, and guide pillar upper support is even
Fishplate bar, connecting plate is provided with the cylinder that can promote charging basket support upper and lower displacement, and cylinder is fixed on connecting plate, the piston rod of cylinder
It is connected with charging basket frame upper through connecting plate, promotes charging basket support, charging basket to pump along guide pillar, guide pillar bottom pair
The lower pan position answering charging basket is provided with the switching mechanism that can promote charging basket eccentric rotary.
Transporter the most according to claim 1, is characterized in that, the main body of described switching mechanism is material rotating plate, material rotating plate
Top with the guide rail arranged along the longitudinal direction, the guide rail of the bottom correspondence material rotating plate of charging basket and be provided with guide wheel, charging basket is displaced downwardly to
During material rotating plate position, guide wheel contact material rotating plate forms fulcrum, and slides along the guide rail of material rotating plate, the moment of generation promote charging basket around
Eccentric shaft rotates.
Transporter the most according to claim 1 and 2, is characterized in that, described charging basket support is additionally provided with charging basket
Position and eccentric flip angle relatively acts the spacer pin limiting regulation effect.
Transporter the most according to claim 1 and 2, is characterized in that, described cylinder uses the cylinder of band magnet ring, and joins
The Magnetic Induction switch of hop controller carries out the automatic reciprocating backhaul of charging basket and controls, and Magnetic Induction switch checks the running of cylinder piston
Situation, when the magnet ring of cylinder moves, when Magnetic Induction switchs, the magnetic red sheet of Magnetic Induction switch will be sensed, makes to touch
Point is closed and is produced signal；When the magnet ring of cylinder leaves Magnetic Induction switch region, the magnetic that magnetic red sheet loses induction, make contact
Disconnect, do not produce signal, just can be checked the position situation of movement of cylinder piston by the presence or absence of signal, control corresponding electromagnetism
Valve events, controls charging basket.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620659791.3U CN205687968U (en) | 2016-06-29 | 2016-06-29 | A kind of forging line product quenches into the anti-transporter that collides with of oil |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620659791.3U CN205687968U (en) | 2016-06-29 | 2016-06-29 | A kind of forging line product quenches into the anti-transporter that collides with of oil |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205687968U true CN205687968U (en) | 2016-11-16 |
Family
ID=57425810
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620659791.3U Withdrawn - After Issue CN205687968U (en) | 2016-06-29 | 2016-06-29 | A kind of forging line product quenches into the anti-transporter that collides with of oil |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205687968U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105936958A (en) * | 2016-06-29 | 2016-09-14 | 安徽安簧机械股份有限公司 | Conveying device for preventing bumping before quenching oil inlet process of products on forging line |
| CN107794354A (en) * | 2017-12-07 | 2018-03-13 | 安徽吉思特智能装备有限公司 | A kind of forging line product is quenched into the anti-conveyer that collides with of oil |
| CN113322367A (en) * | 2021-06-02 | 2021-08-31 | 荆江半轴（湖北）有限公司 | Quenching and tempering line discharge apparatus |
-
2016
- 2016-06-29 CN CN201620659791.3U patent/CN205687968U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105936958A (en) * | 2016-06-29 | 2016-09-14 | 安徽安簧机械股份有限公司 | Conveying device for preventing bumping before quenching oil inlet process of products on forging line |
| CN107794354A (en) * | 2017-12-07 | 2018-03-13 | 安徽吉思特智能装备有限公司 | A kind of forging line product is quenched into the anti-conveyer that collides with of oil |
| CN113322367A (en) * | 2021-06-02 | 2021-08-31 | 荆江半轴（湖北）有限公司 | Quenching and tempering line discharge apparatus |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20161116 Effective date of abandoning: 20171215 |