CN205673835U - A kind of motor elastic washer automatic feed dividing and detection device - Google Patents
A kind of motor elastic washer automatic feed dividing and detection device Download PDFInfo
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Abstract
本实用新型公开了一种电机用弹性垫圈自动分料及检测装置,包括机架,其特征在于:所述机架上依次设有垫圈送料机构、垫圈输送机构、垫圈检测机构及垫圈进料机构,垫圈输送机构的进口端与垫圈送料机构的出口端位置相对应。本实用新型的电机用弹性垫圈自动分料及检测装置装配准确性高、且可实现自动检测。
The utility model discloses an automatic distribution and detection device for elastic gaskets for motors, which includes a frame, and is characterized in that: a gasket feeding mechanism, a gasket conveying mechanism, a gasket detecting mechanism and a gasket feeding mechanism are sequentially arranged on the frame, The position of the inlet end of the gasket conveying mechanism corresponds to the position of the outlet end of the gasket feeding mechanism. The automatic material distribution and detection device for the elastic washer used in the motor of the utility model has high assembly accuracy and can realize automatic detection.
Description
技术领域technical field
本实用新型涉及电机的加工装配领域,具体说是涉及一种电机用弹性垫圈自动分料及检测装置。The utility model relates to the field of processing and assembly of motors, in particular to an automatic material distribution and detection device for elastic washers used in motors.
背景技术Background technique
弹性垫圈是目前电机在加工制造过程中经常使用的减震元件,其主要用于轴承的装配上。通过弹性垫圈自身的变形产生弹性回复力,以压紧轴承,减少轴承在电机运行时产生的振动及噪音。因弹性垫圈自身尺寸较小,且形状不规则,所以在电机加工时一般是利用人手装配。然而,人手装配具备两个自身不可克服的重大技术缺陷。首先,由于弹性垫圈尺寸较小,形状也不规则,且装配的位置通常处于电机壳的端部,利用人手装配的加工方式时,其装配速度很慢,导致弹性垫圈的装配效率极低。其次,弹性垫圈在装配时,受装配人员的经验影响,很容易出现多装、漏装、装偏等现象,严重影响了弹性垫圈的装配质量。因此,现有的电机用弹性垫圈的装配手段仍然有待于进一步改善。The elastic washer is a shock absorbing element that is often used in the manufacturing process of the motor at present, and it is mainly used for the assembly of the bearing. The elastic recovery force is generated by the deformation of the elastic washer itself to press the bearing and reduce the vibration and noise generated by the bearing when the motor is running. Due to the small size and irregular shape of the elastic washer itself, it is generally assembled by hand during motor processing. However, manual assembly has two major technical shortcomings that cannot be overcome by themselves. First of all, due to the small size and irregular shape of the elastic washer, and the assembly position is usually at the end of the motor casing, the assembly speed is very slow when the manual assembly is used, resulting in extremely low assembly efficiency of the elastic washer. Secondly, when the elastic gasket is assembled, affected by the experience of the assembler, it is easy to have over-installation, missing installation, and partial installation, etc., which seriously affects the assembly quality of the elastic gasket. Therefore, the assembly method of the existing elastic washer for motor still needs to be further improved.
发明内容Contents of the invention
本实用新型的目的在于克服现有技术的不足,提供一种装配准确性高、且可实现自动检测的电机用弹性垫圈自动分料及检测装置。The purpose of the utility model is to overcome the deficiencies of the prior art and provide an automatic material distribution and detection device for elastic washers for motors with high assembly accuracy and automatic detection.
本实用新型的发明目的是这样实现的:一种电机用弹性垫圈自动分料及检测装置,包括机架,其特征在于:所述机架上依次设有垫圈送料机构、垫圈输送机构、垫圈检测机构及垫圈进料机构,垫圈输送机构的进口端与垫圈送料机构的出口端位置相对应。The purpose of the invention of the utility model is achieved in the following way: a device for automatically distributing and detecting elastic gaskets for motors, including a frame, is characterized in that: the frame is sequentially provided with a gasket feeding mechanism, a gasket conveying mechanism, and a gasket detecting mechanism And the gasket feeding mechanism, the position of the inlet end of the gasket conveying mechanism corresponds to the position of the outlet end of the gasket feeding mechanism.
进一步说,垫圈送料机构包括设于机架上的振动输送盘、接料块及推料缸,推料缸的活塞杆与接料块固定连接,振动输送盘的出口端与接料块位置相对应。Furthermore, the gasket feeding mechanism includes a vibrating conveying plate, a material receiving block and a material pushing cylinder arranged on the frame. correspond.
进一步说,垫圈输送机构包括设于机架上的横向输送轨、横向输送缸及滑动连接于横向输送轨上的横向输送板,横向输送板与横向输送缸活塞杆固定连接。Furthermore, the gasket conveying mechanism includes a transverse conveying rail arranged on the frame, a transverse conveying cylinder and a transverse conveying plate slidably connected to the transverse conveying rail, and the transverse conveying plate is fixedly connected with the piston rod of the transverse conveying cylinder.
更进一步说,横向输送板上设有纵向输送缸,纵向输送缸的活塞杆上设有吸料块。Furthermore, a longitudinal conveying cylinder is arranged on the transverse conveying plate, and a suction block is arranged on the piston rod of the longitudinal conveying cylinder.
根据上述结构进行优化,所述吸料块为真空吸盘,真空吸盘与垫圈送料机构的出口端位置相对应。Optimized according to the above structure, the suction block is a vacuum suction cup, and the vacuum suction cup corresponds to the position of the outlet end of the gasket feeding mechanism.
进一步说,垫圈检测机构包括设于机架上的检测台和检测缸,检测缸的活塞杆上设有可往返滑动的检测滑板,检测滑板的一端设有可上下移动并与检测台位置相对应的检测头,另一端设有光电检测组件,检测滑板上活动铰接有检测摆杆,检测摆杆的两端分别与检测头和光电检测组件位置相对应。Furthermore, the gasket detection mechanism includes a detection platform and a detection cylinder on the frame. The piston rod of the detection cylinder is provided with a detection slide plate that can slide back and forth. The detection head is equipped with a photoelectric detection component at the other end, and a detection swing rod is movable hinged on the detection slide, and the two ends of the detection swing rod correspond to the positions of the detection head and the photoelectric detection component respectively.
更进一步说,检测头包括固定于检测滑板上的竖向检测缸,竖向检测缸上滑动连接有检测压圈,检测压圈与检测台位置相对应。Furthermore, the detection head includes a vertical detection cylinder fixed on the detection slide plate, a detection pressure ring is slidably connected to the vertical detection cylinder, and the detection pressure ring corresponds to the position of the detection platform.
根据上述结构进行优化,检测压圈的侧部设有检测凸台,检测凸台与检测摆杆的一端位置相对应。According to the optimization of the above structure, a detection boss is provided on the side of the detection pressure ring, and the detection boss corresponds to the position of one end of the detection swing rod.
进一步说,垫圈进料机构包括设于机架上的横向进料轨、横向进料缸及滑动连接于横向进料轨上的横向进料板,横向进料板与横向进料缸活塞杆固定连接。Furthermore, the gasket feeding mechanism includes a transverse feed rail arranged on the frame, a transverse feed cylinder and a transverse feed plate slidingly connected to the transverse feed rail, and the transverse feed plate is fixed to the transverse feed cylinder piston rod. connect.
更进一步说,横向进料板上设有纵向进料缸,纵向进料缸的活塞杆上设有垫圈夹爪。Furthermore, a longitudinal feeding cylinder is arranged on the transverse feeding plate, and a washer jaw is arranged on the piston rod of the longitudinal feeding cylinder.
本实用新型对现有技术的电机用弹性垫圈的装配方式进行改进,其优点如下:The utility model improves the assembly method of the elastic washer for the motor in the prior art, and its advantages are as follows:
1、本实用新型的电机用弹性垫圈自动分料及检测装置中,采用二次输送、自动进料的组合结构,实现了弹性垫圈在电机上装配的自动化。利用横向输送轨、横向输送缸、横向输送板及横向进料轨、横向进料缸、横向进料板的组合,使弹性垫圈在经检测机构检测后,能迅速进入电机的装配工位。上述结构除了可大幅改善垫圈装配的效率外,还避免了在装配过程中出现多装、漏装、装偏等现象,大大提升了弹性垫圈的装配质量。1. In the automatic distribution and detection device of elastic washers for motors of the present invention, the combined structure of secondary conveying and automatic feeding is adopted to realize the automation of the assembly of elastic washers on the motor. Utilize the combination of transverse conveying rail, transverse conveying cylinder, transverse conveying plate and transverse feeding rail, transverse feeding cylinder and transverse feeding plate, so that the elastic gasket can quickly enter the assembly station of the motor after being tested by the testing mechanism. In addition to greatly improving the assembly efficiency of the gasket, the above-mentioned structure also avoids the phenomenon of over-installation, missing assembly, and partial assembly during the assembly process, and greatly improves the assembly quality of the elastic gasket.
2、本实用新型的电机用弹性垫圈自动分料及检测装置中,采用检测摆杆的压力触发结构。检测头下压时与检测摆杆的端部接触,使检测摆杆的另一端上扬,并触发光电检测组件,以实现对弹性垫圈的弹性压力进行精确检测,从而保证了弹性垫圈的装配质量,避免出现因垫圈压力不足而导致电机不能紧密装配的现象。2. In the automatic material distribution and detection device of the elastic washer for the motor of the utility model, the pressure trigger structure of the detection pendulum is adopted. When the detection head is pressed down, it contacts with the end of the detection swing rod, so that the other end of the detection swing rod rises, and triggers the photoelectric detection component, so as to realize the accurate detection of the elastic pressure of the elastic washer, thus ensuring the assembly quality of the elastic washer. Avoid the phenomenon that the motor cannot be tightly assembled due to insufficient gasket pressure.
附图说明Description of drawings
附图1为本实用新型最佳实施例的结构示意图;Accompanying drawing 1 is the structural representation of the preferred embodiment of the present utility model;
附图2为本实用新型垫圈检测机构的结构示意图。Accompanying drawing 2 is the structure schematic diagram of the washer detection mechanism of the present invention.
图中,机架1、振动输送盘201、接料块202、推料缸203、横向输送轨204、横向输送缸205、横向输送板206、纵向输送缸207、吸料块208、检测台209、检测缸210、检测滑板211、光电检测组件212、检测摆杆213、竖向检测缸214、检测压圈215、检测凸台216、横向进料轨217、横向进料缸218、横向进料板219、纵向进料缸220、垫圈夹爪221。In the figure, frame 1, vibrating conveying plate 201, material receiving block 202, material pushing cylinder 203, transverse conveying rail 204, transverse conveying cylinder 205, transverse conveying plate 206, longitudinal conveying cylinder 207, material suction block 208, detection platform 209 , detection cylinder 210, detection slide plate 211, photoelectric detection assembly 212, detection swing rod 213, vertical detection cylinder 214, detection pressure ring 215, detection boss 216, horizontal feed rail 217, horizontal feed cylinder 218, horizontal feed Plate 219 , longitudinal feed cylinder 220 , washer jaws 221 .
具体实施方式detailed description
下面结合附图对本实用新型作进一步的描述。Below in conjunction with accompanying drawing, the utility model is further described.
根据附图1及附图2所示,本实用新型的电机用弹性垫圈自动分料及检测装置主要包括机架1、垫圈送料机构、垫圈输送机构、垫圈检测机构及垫圈进料机构。其中垫圈送料机构、垫圈输送机构、垫圈检测机构及垫圈进料机构依次设置于机架1上,且上述机构的电控部分均与电路控制器电连接,而垫圈输送机构的进口端与垫圈送料机构的出口端位置相对应。垫圈送料机构包括振动输送盘201、接料块202及推料缸203,其中振动输送盘201、接料块202及推料缸203均设于机架1上,推料缸203的活塞杆与接料块202固定连接,振动输送盘201的出口端与接料块202位置相对应。弹性垫圈经振动输送盘201输出至接料块202上,并在推料缸203的推送下向前移动至预定位置上。而垫圈输送机构包括横向输送轨204、横向输送缸205及横向输送板206,其中横向输送轨204和横向输送缸205均设置于机架1上,而横向输送板206则连接于横向输送轨204上,其与横向输送轨204滑动连接,横向输送板206与横向输送缸205活塞杆固定连接。通过横向输送缸205的带动,使横向输送板206能在横向输送轨204上往返滑动。According to accompanying drawing 1 and shown in accompanying drawing 2, the elastic washer automatic distributing and detecting device of the utility model mainly comprises frame 1, washer feeding mechanism, washer conveying mechanism, washer detecting mechanism and washer feeding mechanism. Among them, the gasket feeding mechanism, the gasket conveying mechanism, the gasket detecting mechanism and the gasket feeding mechanism are arranged on the frame 1 in sequence, and the electric control parts of the above mechanisms are all electrically connected with the circuit controller, and the inlet end of the gasket conveying mechanism is connected to the gasket feeding mechanism. The position of the outlet end of the mechanism corresponds. The washer feeding mechanism comprises a vibrating conveying plate 201, a material receiving block 202 and a material pushing cylinder 203, wherein the vibrating conveying plate 201, the material receiving block 202 and the material pushing cylinder 203 are all arranged on the frame 1, and the piston rod of the material pushing cylinder 203 and the The material receiving block 202 is fixedly connected, and the outlet end of the vibrating conveying plate 201 corresponds to the position of the material receiving block 202 . The elastic washer is output to the material receiving block 202 through the vibrating conveying plate 201 , and moved forward to a predetermined position under the push of the material pushing cylinder 203 . The gasket conveying mechanism comprises a transverse conveying rail 204, a transverse conveying cylinder 205 and a transverse conveying plate 206, wherein the transverse conveying rail 204 and the transverse conveying cylinder 205 are all arranged on the frame 1, and the transverse conveying plate 206 is then connected to the transverse conveying rail 204 Above, it is slidingly connected with the transverse conveying rail 204, and the transverse conveying plate 206 is fixedly connected with the piston rod of the transverse conveying cylinder 205. Driven by the transverse conveying cylinder 205 , the transverse conveying plate 206 can slide back and forth on the transverse conveying rail 204 .
横向输送板206上设有纵向输送缸207,纵向输送缸207的活塞杆上设有吸料块208。本实用新型的吸料块208可采用真空吸盘,真空吸盘与垫圈送料机构的出口端位置相对应。特别是针对电机用弹性垫圈,吸料块208可采用三点式真空吸盘,利用其三点式固定吸取方式,确保在吸取时不会出现垫圈重叠的现象。垫圈检测机构包括设于机架1上的检测台209和检测缸210,检测缸210的活塞杆上设有检测滑板211,检测滑板211在检测缸210的活塞杆带动下作往返滑动。检测滑板211的一端设有与检测台209位置相对应的检测头,另一端设有光电检测组件212,光电检测组件212与电路控制器电连接。检测头可相对检测滑板211作上下移动,检测滑板211上活动铰接有检测摆杆213,检测摆杆213的两端分别与检测头和光电检测组件212位置相对应。本实用新型的检测头可采用竖向检测缸214和检测压圈215的组合结构,其中竖向检测缸214固定于检测滑板211上,而检测压圈215则与竖向检测缸214的活塞杆固定连接。利用竖向检测缸214的推动作用,检测压圈215可进行上下往复滑动。此外,检测压圈215与检测台209位置相对应,便于其对检测台209上的弹性垫圈进行检测。另外,检测压圈215的侧部设有检测凸台216,检测凸台216与检测摆杆213的一端位置相对应,检测压圈215下压时,检测凸台216会触碰到检测摆杆213的一端,并使检测摆杆213的另一端上扬,根据上扬的幅度可精确检测弹性垫圈是否有重叠现象。垫圈进料机构包括横向进料轨217、横向进料缸218及横向进料板219,其中横向进料轨217和横向进料缸218均设置于机架1上,而横向进料板219则连接于横向进料轨217上,其与横向进料轨217滑动连接,横向进料板219与横向进料缸218的活塞杆固定连接。通过横向进料缸218的带动,使横向进料板219能在横向进料轨217上往返滑动。横向进料板219上设有纵向进料缸220,纵向进料缸220的活塞杆上设有垫圈夹爪221,利用垫圈夹爪221的夹持、固定作用,使弹性垫圈能顺利输送至电机的装配工位上。本实用新型中,横向输送轨204的两端分别与接料块202、检测台209位置相对应,而横向进料轨217的两端则分别与检测台209、电机装配工位位置相对应。A longitudinal conveying cylinder 207 is arranged on the transverse conveying plate 206 , and a suction block 208 is arranged on the piston rod of the longitudinal conveying cylinder 207 . The suction block 208 of the utility model can adopt a vacuum suction cup, and the position of the outlet end of the vacuum suction cup is corresponding to the washer feeding mechanism. Especially for elastic washers used in motors, the suction block 208 can adopt a three-point vacuum suction cup, and its three-point fixed suction method can ensure that the gaskets will not overlap during suction. The gasket detection mechanism includes a detection platform 209 and a detection cylinder 210 arranged on the frame 1 . The piston rod of the detection cylinder 210 is provided with a detection slide plate 211 . One end of the detection slide 211 is provided with a detection head corresponding to the position of the detection table 209, and the other end is provided with a photoelectric detection component 212, which is electrically connected to the circuit controller. The detection head can move up and down relative to the detection slide plate 211. The detection slide plate 211 is articulated with a detection pendulum 213. The two ends of the detection pendulum 213 correspond to the positions of the detection head and the photoelectric detection assembly 212 respectively. The detection head of the present utility model can adopt the combined structure of the vertical detection cylinder 214 and the detection pressure ring 215, wherein the vertical detection cylinder 214 is fixed on the detection slide plate 211, and the detection pressure ring 215 is connected with the piston rod of the vertical detection cylinder 214 Fixed connection. Utilizing the pushing action of the vertical detection cylinder 214, the detection pressure ring 215 can reciprocate up and down. In addition, the position of the testing pressure ring 215 corresponds to the testing platform 209 , which is convenient for testing the elastic washer on the testing platform 209 . In addition, a detection boss 216 is provided on the side of the detection ring 215, and the detection boss 216 corresponds to the position of one end of the detection swing rod 213. When the detection ring 215 is pressed down, the detection boss 216 will touch the detection swing rod. 213, and make the other end of detection pendulum 213 rise, according to the magnitude of rise can accurately detect whether elastic washers overlap. The washer feeding mechanism comprises a transverse feed rail 217, a transverse feed cylinder 218 and a transverse feed plate 219, wherein the transverse feed rail 217 and the transverse feed cylinder 218 are all arranged on the frame 1, and the transverse feed plate 219 is Connected to the horizontal feed rail 217, it is slidingly connected with the horizontal feed rail 217, and the horizontal feed plate 219 is fixedly connected with the piston rod of the horizontal feed cylinder 218. Driven by the transverse feed cylinder 218 , the transverse feed plate 219 can slide back and forth on the transverse feed rail 217 . The horizontal feeding plate 219 is provided with a longitudinal feeding cylinder 220, and the piston rod of the longitudinal feeding cylinder 220 is provided with a washer jaw 221, and the elastic washer can be smoothly conveyed to the motor by using the clamping and fixing function of the washer jaw 221. on the assembly station. In the utility model, the two ends of the horizontal conveying rail 204 correspond to the positions of the receiving block 202 and the detection platform 209 respectively, while the two ends of the horizontal feed rail 217 correspond to the positions of the detection platform 209 and the motor assembly station respectively.
上述具体实施例仅为本实用新型效果较好的具体实施方式,凡与本实用新型的电机用弹性垫圈自动分料及检测装置相同或等同的结构,均在本实用新型的保护范围内。The above-mentioned specific embodiments are only specific implementations with better effects of the utility model, and all structures that are the same or equivalent to the automatic material distribution and detection device for elastic washers for motors of the utility model are within the protection scope of the utility model.
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109366117A (en) * | 2018-10-19 | 2019-02-22 | 江苏中伟业通讯设备有限公司 | A kind of c-type card automatic assembling gauze pad automatic setup system |
| CN109604983A (en) * | 2018-10-19 | 2019-04-12 | 江苏中伟业通讯设备有限公司 | A kind of c-type card automatic assembling gasket feeding system |
| CN109894833A (en) * | 2018-10-19 | 2019-06-18 | 江苏中伟业通讯设备有限公司 | A kind of c-type card automatic assembling bolt automatic setup system |
| CN110883521A (en) * | 2019-12-13 | 2020-03-17 | 宁波三星智能电气有限公司 | Dust cover installation device and production equipment |
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