CN205673785U - A kind of vertical butt weld gasket support bracket - Google Patents
A kind of vertical butt weld gasket support bracket Download PDFInfo
- Publication number
- CN205673785U CN205673785U CN201620580409.XU CN201620580409U CN205673785U CN 205673785 U CN205673785 U CN 205673785U CN 201620580409 U CN201620580409 U CN 201620580409U CN 205673785 U CN205673785 U CN 205673785U
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- China
- Prior art keywords
- weld seam
- support bracket
- vertical butt
- rack body
- support
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Abstract
The vertical butt weld gasket support bracket of the open one of this utility model, including some hinged support modules, each support module includes rack body, the two ends of rack body are respectively provided with an electric magnet, pad groove is offered near the side of weld seam and along fusion length direction at rack body, the width of pad groove, more than the width of weld seam, arranges liner in pad groove.By several support modules are utilized chain connection, and it is respectively provided with electric magnet at the two ends of the rack body of each support module, can be when carrying out facing limit and standing butt welding operation, this support is put into face avris correspondence position while welding at the non-avris that faces by operator, it is then electrified to make support module be fixed on commissure closely by electric magnet, make further liner firm be arranged on commissure, now from the non-avris that faces, this weld seam is welded, also welding quality can be effectively ensured, reduce operation easier, improve operating efficiency.
Description
Technical field
This utility model relates to welding technology field, particularly relates to a kind of vertical butt weld gasket support bracket.
Background technology
In boats and ships and steel construction production process, there is more limit of facing stand butt welding operation.These face limit and found butt welding work
Industry construction time due to face avris cannot go up people construction, often to expend bigger engineering time and cost.
Standing butt weld for facing limit, prior art mainly reaches weld seam by the method that workmen delivers to face avris
The purpose can constructed in both sides.Concrete operational approach has: set up scaffold construction, uses loop wheel machine to hang people's construction, uses high-altitude
People's construction on work car.And the problem that aforesaid operations method is primarily present has: it is long that (1) sets up the scaffold time, face limit scaffold
Set up, to remove difficulty big, and face limit scaffold and typically require for setting up and face the avris interim frock of welding in structure, adds weldering
Connect, remove and recoat ETL estimated time of loading and cost；(2) using loop wheel machine to hang people's construction on people and use aloft work car is all to use lifting
Equipment makes people's approach construction position, all can take crane gear, increases cost and crane gear coordinated management difficulty.
Utility model content
The purpose of this utility model is to provide one vertical butt weld gasket support bracket, and it need not set up scaffold and rise
The cooperation of heavy-duty machine also can effectively realize facing limit butt welding operation, reduces construction cost and time.
For reaching above-mentioned purpose, this utility model by the following technical solutions:
There is provided one vertical butt weld gasket support bracket, including some along fusion length direction spaced support module,
Being connected through the hinge between adjacent described support module, each described support module includes rack body, described rack body
Two ends are also positioned at the both sides of described weld seam and are respectively provided with an electric magnet, at described rack body near the side of described weld seam also
Offering pad groove along described fusion length direction, the width of described pad groove is more than the width of described weld seam, at described liner
Liner is set in groove.
As a kind of preferred version of vertical butt weld gasket support bracket, the described support module that end is arranged is provided with and leads
Drawing portion, described tractive unit connects pull rope.
Connect pull rope by the support module of the end by being arranged on whole support, operator can be easily facilitated non-
Face avris to be put into by whole support and face avris, and also can be by convenient support is entered of this pull rope after welding terminates
Row reclaims, and simplifies operating procedure, reduces operation easier.
As a kind of preferred version of vertical butt weld gasket support bracket, the total length of several hinged described support modules
Length more than described weld seam.
In order to ensure the quality of welding, the length (i.e. the total length of several hinged support modules) of whole support can not
Length less than weld seam.
As a kind of preferred version of vertical butt weld gasket support bracket, described rack body has along described fusion length side
To the first end arranged and the second end, wherein, it is set at described first end at least two coordinating with described hinge in interval
Pan, arranges described hinge in the position of the corresponding described pan of described second end.
As a kind of preferred version of vertical butt weld gasket support bracket, described first end of described rack body has first
Inclined plane, described second end has the second inclined plane, described first inclined plane of adjacent two described support modules and described the
Forming slot to make way between two inclined planes, the opening of described slot to make way is directed away from the side of described weld seam.
By arranging two inclined planes, and the opening utilizing adjacent two inclined planes to be formed is directed away from the allowing of side of weld seam
Position groove, can make support when installing or reclaim, and adjacent support module does not disturbs.
As a kind of preferred version of vertical butt weld gasket support bracket, along the length direction of described weld seam, described liner
Length is more than the length of described rack body, and, the gap between adjacent two described liners is not more than 1mm.
By the gap between adjacent two liners is set to no more than 1mm, can effectively prevent weld seam welding time,
Solder flux enters in support module by the gap between two liners, it is ensured that the welding quality of weld seam, and also can extend whole
The service life of frame.
As a kind of preferred version of vertical butt weld gasket support bracket, described liner is ceramic substrate.
As a kind of preferred version of vertical butt weld gasket support bracket, described liner is dismountable is arranged on described pad groove
In.
By being arranged on dismountable for liner in pad groove, installation and the replacing of liner can be easy to.
As a kind of preferred version of vertical butt weld gasket support bracket, described electric magnet near described weld seam one side with
Described rack body flushes near the one side of described weld seam.
By being set to flush state near the one side of weld seam with rack body by electric magnet, whole can be made
What frame was more fitted is fixed on steel plate to be welded.
The beneficial effects of the utility model: the vertical butt weld gasket support bracket that this utility model provides is by by several
Frame module utilizes chain connection, and is respectively provided with electric magnet at the two ends of the rack body of each support module, can face
During while stand butt welding operation, this support is put into face avris correspondence position while welding at the non-avris that faces by operator, is then electrified to make
Support module is fixed on commissure closely by electric magnet, make further liner firm be arranged on commissure, now from non-
Face avris this weld seam is welded, welding quality also can be effectively ensured, reduce operation easier, improve operating efficiency.
Accompanying drawing explanation
Fig. 1 is the structural representation of the vertical butt weld gasket support bracket described in this utility model embodiment.
Fig. 2 is the structural representation of the support module of the vertical butt weld gasket support bracket described in this utility model embodiment.
Fig. 3 is the A-A cross-sectional schematic of Fig. 2.
Fig. 4 is the use state diagram of the vertical butt weld gasket support bracket described in this utility model embodiment.
Fig. 5 is the B-B cross-sectional schematic of Fig. 4.
In Fig. 1 to 5:
1, support module；11, rack body；111, the first inclined plane；112, the second inclined plane；12, electric magnet；13, lining
Pad groove；14, liner；15, pan；16, slot to make way；2, hinge；3, pull rope；4, weld seam；5, steel plate to be welded；51, limit is faced
Side；52, non-avris is faced；6, upper people's platform.
Detailed description of the invention
Further illustrate the technical solution of the utility model below in conjunction with the accompanying drawings and by detailed description of the invention.
As Fig. 1 is to shown in 5, and the vertical butt weld gasket support bracket that this utility model embodiment provides, including some along weld seam 4
Length direction spaced support module 1, is connected by hinge 2 between adjacent described support module 1, each described support mould
Group 1 includes rack body 11, and the two ends of described rack body 11 are also positioned at the both sides of described weld seam 4 and are respectively provided with an electric magnet
12, offer pad groove 13, institute at described rack body 11 near the side of described weld seam 4 and along described weld seam 4 length direction
State the width width more than described weld seam 4 of pad groove 13, liner 14 is set in described pad groove 13.By by several
Frame module 1 utilizes hinge 2 to connect, and is respectively provided with electric magnet 12, Ke Yi at the two ends of the rack body 11 of each support module 1
Carrying out facing limit when standing butt welding operation, operator faces avris 52 steel plate to be welded 5 non-and is put into by this support and face avris 51
Corresponding weld seam 4 position, is then electrified to make support module 1 be fixed at weld seam 4 closely by electric magnet 12, makes liner further
14 firm are arranged at weld seam 4, now weld this weld seam 4 from the non-avris 52 that faces, welding quality also can be effectively ensured,
Reduce operation easier, improve operating efficiency.
Concrete, in the present embodiment, support includes the most hinged 31 support module 1, the number of support module 1
Amount is not limited to above-mentioned quantity, and it mainly sets according to the length of weld seam 4.
In a preferred embodiment of the present utility model, the described support module 1 that end is arranged is provided with traction
Portion, described tractive unit connects pull rope 3.Pull rope 3 is connected by the support module 1 of the end by being arranged on whole support,
Operator can be easily facilitated put into by whole support face avris 51 at the non-avris 52 that faces, and also can pass through after welding terminates
This convenient reclaims support of pull rope 3, simplifies operating procedure, reduces operation easier.
The position that arranges of tractive unit is not limited on the support module 1 of the end of whole support, it is also possible to set as required
Putting on the support module 1 at the middle part of support, tractive unit is mainly used for connecting pull rope 3 and support, facilitate support installation,
Reclaim and the adjustment of position.
The total length of several hinged described support modules 1 is more than the length of described weld seam 4.In order to ensure the matter of welding
Amount, the length (i.e. the total length of several hinged support modules 1) of whole support can not be less than the length of weld seam 4.
Concrete, described rack body 11 has the first end and the second end arranged along described weld seam 4 length direction, its
In, at described first end, at least two pan 15 coordinated with described hinge 2 in interval is set, corresponding at described second end
The position of described pan 15 arranges described hinge 2.
In a preferred embodiment of the present utility model, described first end of described rack body 11 has first and inclines
Inclined-plane 111, described second end has the second inclined plane 112, described first inclined plane 111 of adjacent two described support modules 1
And forming slot to make way 16 between described second inclined plane 112, the opening of described slot to make way 16 is directed away from the one of described weld seam 4
Side.By arranging two inclined planes, and the opening utilizing adjacent two inclined planes to be formed is directed away from the slot to make way of side of weld seam 4
16, support can be made when installing or reclaim, adjacent support module 1 does not disturbs.
In another preferred embodiment of the present utility model, along the length direction of described weld seam 4, described liner 14
Length is more than the length of described rack body 11, and, the gap between adjacent two described liners 14 is not more than 1mm.By inciting somebody to action
Gap between adjacent two liners 14 is set to no more than 1mm, can effectively prevent weld seam 4 when welding, and solder flux passes through two
Gap between liner 14 enters in support module 1, it is ensured that the welding quality of weld seam 4, and also can extend making of whole support
Use the life-span.
In the present embodiment, described liner 14 is ceramic substrate, and described liner 14 is dismountable is arranged on described pad groove
In 13.By being arranged on dismountable for liner 14 in pad groove 13, installation and the replacing of liner 14 can be easy to.Concrete, can
To utilize bolt to be fixed in pad groove 13 by liner 14, it would however also be possible to employ liner 14 is pasted onto in pad groove 13 by adhesive,
Or use clip assembly to be connected in pad groove 13 by liner 14.
Described electric magnet 12 near one side and the described rack body 11 of described weld seam 4 near the side of described weld seam 4
Face flushes.By being set to flush state near the one side of weld seam 4 with both rack bodies 11 by electric magnet 12, can make whole
What individual support was more fitted is fixed on steel plate to be welded 5.
Embodiment of the present utility model additionally provides a kind of welding method, uses vertical butt weld liner as above to prop up
Frame, comprises the steps:
Step S100, offer one side double V-groove at the non-avris 52 that faces of steel plate to be welded 5；
Step S200, by the top spot welding of vertical butt weld gasket support bracket at the top being positioned at described steel plate to be welded 5；
Step S300, draw that the end of described vertical butt weld gasket support bracket puts it into steel plate to be welded 5 face limit
Side 51, adjusts position, makes the pad groove 13 of the described vertical butt weld gasket support bracket bottom just to described double V-groove, to electromagnetism
Ferrum 12 is energized, and makes what described vertical butt weld gasket support bracket was fixed on described steel plate to be welded 5 to face avris 51；
Step S400, at the non-avris 52 that faces, described steel plate to be welded 5 is welded；
Step S500, to the power-off of described electric magnet 12, draw the end of described vertical butt weld gasket support bracket and reclaim institute
State vertical butt weld gasket support bracket.
Concrete, after steel plate to be welded 5 ends double V-groove, the head-end of vertical butt weld gasket support bracket is welded in and treats
On upper people's platform 6 that welding steel 5 top is arranged, then pass through pull rope 3 by the end of support slowly by steel plate to be welded 5
Top put into and face avris 51, the position of adjusting pole, make the pad groove 13 of each support module 1 bottom just to double V-groove,
I.e. liner 14 is just to double V-groove, is then energized electric magnet 12, makes the fixing position after the adjustment of support, and Welder faces non-
Steel plate to be welded 5 is welded by avris 52, after having welded, to electric magnet 12 power-off, utilizes pull rope 3 to be reclaimed i.e. by support
Can.
The beneficial effect of vertical butt weld gasket support bracket of the present utility model:
(1) reduce scaffold building cost, reduce the construction cooperation time；
Assuming a length of 5m of vertical butt weld to be welded, the scaffold building number of plies is 3 layers, every layer of scaffold area 3m2, supply
Need to set up scaffold is 9m2If setting up English mark scaffold, about 200 yuan/m of scaffold unit price2, the scaffold of this vertical butt weld is joined
Synthesizing these about 1800 yuan, the time setting up this scaffold is about 6 hours；
(2) reduce crane gear and coordinate cost；
Assume that a length of 5m of vertical butt weld to be welded and position are the highest, it is difficult to use high-altitude operation vehicle to complete to face limit and execute
Work, it is necessary to use high-altitude loop wheel machine to hang people and construct.Consider the activity durations such as loop wheel machine preparation, construction operation, suspension hook dismounting,
Need about 1 hour altogether.32t high-altitude gantry crane unit use cost about 5000 yuan/hour, the wherein cooperation of this vertical butt weld
Cost about 5000 yuan.
Use vertical butt weld gasket support bracket described in the utility model to coordinate and carry out vertical butt welding operation, owing to growing
Time is used for multiple times, and the process of use is easy, rapid, and be effectively reduced construction must coordinate the time, improves to a certain extent
Efficiency of construction, and this equipment can be independently operated, from welding personnel and need not, with other work posts personnel, decrease construction management
Co-ordination.
In description of the present utility model, it is to be understood that term " first ", " second ", it is used only on describing
It is distinguish between, the most special implication.
It is to be understood that, above-mentioned detailed description of the invention is only preferred embodiment of the present utility model and institute's application technology
Principle, in technical scope disclosed in the utility model, any those familiar with the art is readily apparent that
Change or replacement, all should contain in protection domain of the present utility model.
Claims (9)
1. a vertical butt weld gasket support bracket, it is characterised in that include some along the spaced support in fusion length direction
Module, is connected through the hinge between adjacent described support module, and each described support module includes rack body, and described support is originally
The two ends of body are also positioned at the both sides of described weld seam and are respectively provided with an electric magnet, at described rack body near the one of described weld seam
Side also offers pad groove along described fusion length direction, and the width of described pad groove is more than the width of described weld seam, described
Liner is set in pad groove.
Vertical butt weld gasket support bracket the most according to claim 1, it is characterised in that the described support module that end is arranged
On be provided with tractive unit, described tractive unit connects pull rope.
Vertical butt weld gasket support bracket the most according to claim 1, it is characterised in that several hinged described support moulds
The total length of group is more than the length of described weld seam.
Vertical butt weld gasket support bracket the most according to claim 1, it is characterised in that described rack body has along described
Fusion length direction arrange the first end and the second end, wherein, described first end arrange at least two in interval with described
The pan that hinge coordinates, arranges described hinge in the position of the corresponding described pan of described second end.
Vertical butt weld gasket support bracket the most according to claim 4, it is characterised in that described the first of described rack body
End has the first inclined plane, and described second end has the second inclined plane, and described the first of adjacent two described support modules tilts
Forming slot to make way between face and described second inclined plane, the opening of described slot to make way is directed away from the side of described weld seam.
Vertical butt weld gasket support bracket the most according to claim 1, it is characterised in that along the length direction of described weld seam,
The length of described liner is more than the length of described rack body, and, the gap between adjacent two described liners is not more than 1mm.
7. according to the vertical butt weld gasket support bracket described in any one of claim 1 to 6, it is characterised in that described liner is pottery
Ceramic liner pad.
8. according to the vertical butt weld gasket support bracket described in any one of claim 1 to 6, it is characterised in that described liner is removable
That unloads is arranged in described pad groove.
9. according to the vertical butt weld gasket support bracket described in any one of claim 1 to 6, it is characterised in that described electric magnet leans on
The one side of nearly described weld seam flushes near the one side of described weld seam with described rack body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620580409.XU CN205673785U (en) | 2016-06-15 | 2016-06-15 | A kind of vertical butt weld gasket support bracket |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620580409.XU CN205673785U (en) | 2016-06-15 | 2016-06-15 | A kind of vertical butt weld gasket support bracket |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205673785U true CN205673785U (en) | 2016-11-09 |
Family
ID=57432349
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620580409.XU Withdrawn - After Issue CN205673785U (en) | 2016-06-15 | 2016-06-15 | A kind of vertical butt weld gasket support bracket |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205673785U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105834626A (en) * | 2016-06-15 | 2016-08-10 | 广船国际有限公司 | Vertical butt welding seam liner support and welding method |
-
2016
- 2016-06-15 CN CN201620580409.XU patent/CN205673785U/en not_active Withdrawn - After Issue
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105834626A (en) * | 2016-06-15 | 2016-08-10 | 广船国际有限公司 | Vertical butt welding seam liner support and welding method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20161109 Effective date of abandoning: 20180112 |