CN205668337U - Intelligence makita 4100NH - Google Patents
Intelligence makita 4100NH Download PDFInfo
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- CN205668337U CN205668337U CN201620489782.4U CN201620489782U CN205668337U CN 205668337 U CN205668337 U CN 205668337U CN 201620489782 U CN201620489782 U CN 201620489782U CN 205668337 U CN205668337 U CN 205668337U
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Abstract
This utility model relates to intelligence makita 4100NH, and it includes two bracing frames, the crossbeam being set up in two bracing frame tops, is arranged at cutter that cutter cutting drive mechanism, cutter lift drive mechanism and cutter cutting drive mechanism and the cutter lift drive mechanism of crossbeam be connected, is arranged between two bracing frames and is positioned at worktable lifting drive mechanism, video camera and host computer that the cutting working platform below crossbeam is connected with cutting working platform.Described video camera is arranged on the knife rest of cutter, and it is positioned at directly over cutter, and sends the work sheet picture photographed to host computer;Described host computer is according to described work image control cutter cutting drive mechanism and the duty of cutter lift drive mechanism.Thus this utility model can realize automatically identifying stone material image and realizing surface trimming, improve productivity effect, lifting production security, equipment ease for operation and device intelligence in cutting process, it is not necessary to cutting work is operated, is easy to learn and use by specific operator.
Description
Technical field
This utility model relates to makita 4100NH field, high, raw based on machine vision, safety in production property particularly to one
Produce high efficiency, can the intelligent makita 4100NH of surface trimming.
Background technology
At present, the general cutting realized by infrared ray bridge type stone cutting machine stone material, refer to Fig. 1, existing infrared ray bridge
Formula stonecutter generally comprises left support frame x1 and right support frame x2 of left and right setting, is set up in left support frame x1 and right support frame x2
The crossbeam x3 at top, be arranged at the cutter cutting drive mechanism of crossbeam x3, cutter lift drive mechanism cutter lift drive mechanism,
Cut drive mechanism and the cutter x4 of cutter lift drive mechanism drive connection with cutter, be arranged at left support frame x1 and right support
Cutting working platform x5 between frame x2, controlling cutting working platform x5 can be at horizontal plane maximum half-twist or control cutter x4 at water
In plane can maximum half-twist 90 ° of cutting steering mechanism and for controlling the electrical control of above-mentioned all arrangement works
Case x6 and man machine operation interface x7.Existing infrared ray bridge type stone cutting machine operationally, is intended to by operator in electrical control
The operation interface of case x6 carries out people's hand control, it is achieved the cutting work of stonecutter.But, due to nonmetallic materials such as lithotomes
Will there is the situations such as broken edge, gradient edge, mottle, pothole, crack, crackle, operator must cut in mental arithmetic
Must avoid again these defective regions during typesetting, operation easier is very big, has a strong impact on volume recovery and production efficiency, and to operation
The requirement of personnel is high must be by not only having higher equipment operating technology but also have the highest mathematics and geometry mental arithmetic energy
The operator of power realize the operation to stonecutter.
Utility model content
The purpose of this utility model is that the shortcoming overcoming prior art is with not enough, it is provided that a kind of intelligence makita 4100NH,
Can realize automatically identifying in cutting process stone material image and realize surface trimming, improve production security, equipment easily operates
Property and device intelligence, it is not necessary to skilled industrial worker to cutting work operate, be easy to learn and use.
This utility model is achieved through the following technical solutions: a kind of intelligence makita 4100NH, arranges including left and right
Two bracing frames, be set up in two bracing frame tops crossbeam, be arranged at crossbeam cutter cutting drive mechanism, cutter elevator drive machine
Cutter that structure and cutter cutting drive mechanism and cutter lift drive mechanism are connected, it is arranged between two bracing frames and is positioned at horizontal stroke
Worktable lifting drive mechanism, video camera and the host computer that cutting working platform below beam is connected with cutting working platform.Described take the photograph
Camera is arranged on the knife rest of cutter, and it is positioned at directly over cutter, and sends the work sheet picture photographed to host computer;Described
Host computer is according to described work image control cutter cutting drive mechanism and the duty of cutter lift drive mechanism.
By the video camera in technique scheme, it is achieved that this utility model intelligence makita 4100NH is in cutting process
The cut state of stone material can be constantly monitored, and be analyzed processing according to the work sheet picture that video camera shoots by host computer,
Realize the automatic identification to stone material image, to complete the Automatic Typesetting to stone material and surface trimming, it is not necessary to by high level
Technical staff carries out operation can complete the cutting work to stone material, also will the skilled industrial worker needed for existing stonecutter reduce into
Common laborer, reduces recruitment cost, it is achieved that makita 4100NH is easy to learn easy-to-use, reduces the impact that flow of personnel causes,
And solve stonecutter staff and advertise for workers the problem of difficulty, which thereby enhance ease for operation and the intellectuality of equipment, reduce error
Occur, be simultaneously also beneficial to improve the safety produced and production efficiency.
As further improvement of the utility model, also include that pickup-light source, described pickup-light source are arranged on video camera
Side or be arranged at outside video camera, and pickup-light source is the most down.By setting up pickup-light source, advantageously ensure that video camera shoots
Work picture quality, improve cutting accuracy rate.
As further improvement of the utility model, described intelligence makita 4100NH also includes by host computer according to described work
Make image realize the transverse shifting drive mechanism of control and vertically move drive mechanism;Described transverse shifting drive mechanism is with described
Cutter cutting drive mechanism connects, and described cutter cutting drive mechanism band cutter can be driven laterally to transport toward cutting working platform
Dynamic;Described two bracing frame tops are respectively equipped with two guide rails that are longitudinally disposed and that be parallel to each other;Bottom described crossbeam two ends respectively
It is provided with movable pulley, and crossbeam is connected with the described drive mechanism that vertically moves, and edge can be driven by the described drive mechanism that vertically moves
Described two guide rails are toward cutting working platform lengthwise movement.
As further improvement of the utility model, described intelligence makita 4100NH also includes for positioning workpiece respectively horizontal
To X-axis measurement and positioning mechanism and the Y-axis measurement and positioning mechanism of position and lengthwise position;Described X-axis measurement and positioning mechanism is arranged at
In cutter cutting drive mechanism, and can be with cutter cutting drive mechanism along cutting working platform transverse movement, and measurement is obtained by it
Workpiece lateral attitude send to host computer;Described Y-axis measurement and positioning mechanism is arranged at outside described crossbeam one end, and can be with horizontal stroke
Beam is along cutting working platform lengthwise movement, and its workpiece lengthwise position measurement obtained sends to host computer;Described host computer root
Cutter cutting drive mechanism, cutter elevator drive machine is controlled according to described work sheet picture, workpiece lateral attitude and workpiece lengthwise position
Structure, transverse shifting drive mechanism and vertically move the duty of drive mechanism.Measured by X-axis measurement and positioning mechanism and Y-axis
Detent mechanism realizes the horizontal and vertical measurement and positioning to work piece cut position, is the guarantee of surface trimming precision.
As further improvement of the utility model, described intelligence makita 4100NH also includes being respectively arranged at workbench phase
To two light curtain groups outside two;Each light curtain group all includes just to two light curtains arranged, and two light curtain places of each light curtain group
Plane parallel with the plane at described two bracing frame places;Detection signal is sent to described host computer by described two light curtain groups;Institute
State host computer and control continuation or the stopping of cutting work according to detection signal.By the setting of light curtain group, be conducive to protecting further
Demonstrate,prove the safety of cutting work, that is, when there being people to rush in the cutting working range of cutting machine by mistake, at once pass through light curtain
Group detection signal realize to cutting work stopping, having thereby ensured that people by mistake swarm into cutting working range in time, it is possible to and
Time stop cutting work, it is to avoid accident occur;Equipment and ambient conditions are depended in the setting of described two light curtain groups, can increase and add deduct
Few, but be essentially and the region at cutting work place is configured, to form the physics or photosensitive region closed, in close proximity to wall
In the case of wall, at least need an above light curtain group.
As further improvement of the utility model, described intelligence makita 4100NH also includes machine talk unit;Described
Machine talk unit is connected with described host computer, and by described host computer according to self running status and described detection signal
State controls its duty.In this utility model, the running status of cutting machine has host computer to refer to the work manually assigned
Make, surface trimming carries out situation, occur emergency alarm, operation to make mistakes, then host computer will control machine according to above-mentioned running status
Device voice unit exports corresponding voice.Wherein, intrusion event during cutting (when having foreign object to swarm in cutting working region)
Belong to " generation emergency alarm ", described host computer and light curtain group jointly cooperating, it is defeated to realize the alarm voice of machine talk unit
Go out, and make brake hard measure, it is ensured that safety in production.
As further improvement of the utility model, described intelligence makita 4100NH also includes for driving cutter in level
The cutter rotary drive mechanism rotated on face and the cutter roll angle inspection being used for monitoring the anglec of rotation of cutter rotary drive mechanism
Device;Described cutter rotary drive mechanism is connected with cutter drives, and described cutter rotation angle detecting apparatus is installed on the rotation of described cutter
Turn drive mechanism.Improve is the improvement carried out for Contiuum type makita 4100NH herein, by cutting at existing Contiuum type stone material
Set up cutter rotation angle detecting apparatus on the cutter rotating mechanism of machine the anglec of rotation of cutter is monitored, desirably prevent because of machine
Tool fault causes the situation of batch defective products to occur.
As further improvement of the utility model, described intelligence makita 4100NH also includes for driving cutting working platform
The worktable rotary drive mechanism that rotates in the horizontal plane and for monitoring the work of the anglec of rotation of worktable rotary drive mechanism
Station rotation angle detecting apparatus;Described worktable rotary drive mechanism and cutting working platform drive connection, described workbench corner is examined
Survey device and be installed on described worktable rotary drive mechanism.Improve is the improvement carried out for Split stone cutter herein,
By setting up workbench rotation angle detecting apparatus on the Worktable rotation mechanism of existing Split stone cutter to cutting work
The anglec of rotation of platform is monitored, and desirably prevents because mechanical breakdown causes the situation of batch defective products to occur.
As further improvement of the utility model, described intelligence makita 4100NH also includes for representing current cutting machine
The instruction lamp stand of duty, described instruction lamp stand is controlled according to the running status of self and detection signal by described host computer
Its duty.The running status of this utility model cutting machine is grasped in time, as certainly by instruction lamp stand, beneficially staff
Dynamic cutting carries out, occur emergency alarm, run make mistakes and the state, the most beneficially cutting machine such as standby everything goes well with your work carry out and
The staff's timely understanding to cutting machine duty, in order to subsequent operation or control.
As further improvement of the utility model, described intelligence makita 4100NH also includes the bar code being connected with host computer
Printer and fingerprint/work card induction installation;And the display screen of described host computer is waterproof touch screen, and described host computer is provided with
USB interface.By setting up bar code printer, it is provided that the function of bar code printing, it is achieved cutting machine can be by after waterproof bar code printing
It is affixed on the sheet material of well cutting, it is simple to identify the information such as the title material of sheet material, order number and sequence number;By setting up fingerprint/work
Card induction installation, it is provided that work attendance or the rights management of different operating personnel, and can conveniently add up labor content;By arranging
The display screen of host computer is waterproof touch screen, it is not necessary to keyboard or mouse device, simplifies the external structure of host computer, and host computer leads to
Cross touch interface and retain the original manipulation function of cutting operation manually;By the USB interface of host computer, it is advantageously used for making
Use when the USB flash disk importing of industry task or system maintenance, thus host computer can programming count volume recovery, production efficiency, pieceworker
The report datas such as money, improve operating capability and the efficiency of processing space.
By technique scheme, the beneficial effects of the utility model are: the post of skilled industrial worker is reduced into unskilled labor
People post, reduces recruitment cost;The impact that easy-to-use reduction flow of personnel easy to learn causes, solves the difficult problem of recruitment;Computer is certainly
Dynamic typesetting, surface trimming, be greatly improved stone sheet material volume recovery and production efficiency;Change job task one hand biography, written notes, hands
Calculate, it is achieved informationalized job task list is assigned, reduce error and occur;Programming count volume recovery, production efficiency, piece-rate wage,
Improve operating capability and the efficiency of processing space;Limited input, it is achieved novel stone sheet cutting machine, have summary, from
Dynamicization, informationization, intelligence manufacture, simple to operate being easy to learn and use, keep the safety in production, the feature that production efficiency is high, tool becomes more meticulous pipe again
Reason, has the most wide application prospect.This utility model also can promote transformation and upgrade in other industry.
In order to be more fully understood that and implement, describe this utility model below in conjunction with the accompanying drawings in detail.
Accompanying drawing explanation
Fig. 1 is the structural representation of existing infrared bridge stonecutter;
Fig. 2 is the structural representation of this utility model intelligence makita 4100NH;
Fig. 3 is the structural representation after the intelligent makita 4100NH in Fig. 2 optimizes further;
Fig. 4 is the structural representation after the intelligent makita 4100NH in Fig. 3 optimizes further;
Fig. 5 is the structural representation after the intelligent makita 4100NH in Fig. 4 optimizes further;
Fig. 6 is the structural representation after the intelligent makita 4100NH in Fig. 5 optimizes further;
Fig. 7 is this utility model structural representation improved further based on Contiuum type makita 4100NH;
Fig. 8 is this utility model structural representation improved further based on Split stone cutter;
Fig. 9 is the structural representation after the intelligent makita 4100NH in Fig. 6 optimizes further;
Figure 10 is the structural representation after the intelligent makita 4100NH in Fig. 9 optimizes further.
Detailed description of the invention
Referring to Fig. 2, this utility model intelligence makita 4100NH includes two bracing frames (11 and 12), crossbeam 2, vertically moves
Drive mechanism 3, cutter cutting drive mechanism, cutter lift drive mechanism 4, cutter 5, transverse shifting drive mechanism 6, cutting work
Platform 7, worktable lifting drive mechanism, workbench turnover drive mechanism, video camera 9 and host computer 10.
Described two bracing frames (11 and 12) left and right is arranged, and its top is respectively equipped with longitudinally disposed and two leading of being parallel to each other
Rail.
Described crossbeam 2 is set up in two bracing frames (11 and 12) top, is respectively equipped with movable pulley, and crossbeam 2 bottom its two ends
It is connected with the described drive mechanism 3 that vertically moves, and can be driven along described two guide rails toward cutting from the described drive mechanism 3 that vertically moves
Workbench 7 lengthwise movement.
Described cutter cutting drive mechanism is arranged at crossbeam 2, and specifically, described cutter cutting drive mechanism is by cutter liter
Fall drive mechanism 4 is arranged at described crossbeam 2, and cutter cuts drive end and cutter 5 drive connection of drive mechanism.
Described transverse shifting drive mechanism 6 cuts drive mechanism by described cutter lift drive mechanism 4 with described cutter
Connect, and described cutter cutting drive mechanism band cutter 5 can be driven toward cutting work by described cutter lift drive mechanism 4
Platform 7 transverse movement.
In the present embodiment, transverse shifting drive mechanism 6, cutter lift drive mechanism 4, cutter cutting drive mechanism and cutter
Annexation between 5 and attachment structure and transverse shifting drive mechanism, cutter lift drive mechanism, cutter in existing stonecutter
Annexation between cutting drive mechanism and cutter is identical with attachment structure, therefore is no longer described in detail at this.
Described cutting working platform 7 is arranged between two bracing frames (11 and 12) and is positioned at below crossbeam 2.
Described worktable lifting drive mechanism is connected with cutting working platform, in the present embodiment, and worktable lifting drive mechanism
Same as the prior art with the attachment structure of cutting working platform 7, therefore do not repeat them here.
Described workbench turnover drive mechanism be connected with cutting working platform 7, in the present embodiment, workbench turnover mechanism with cut
The attachment structure cutting workbench 7 is same as the prior art, therefore does not repeats them here.
Described video camera 9 is arranged on the knife rest of cutter 5, and it is positioned at directly over cutter 5, and the work sheet picture that will photograph
Send to host computer 10.In the present embodiment, by arranging the support realization installation to video camera 9 on knife rest.Real at other
Execute in example, it is possible to by support, video camera 9 is installed on cutter cutting drive mechanism or cutter lift drive mechanism 4, specifically
Installation site can adjust according to actual needs.
Described host computer 10 is according to work image control cutter cutting drive mechanism, the cutter lift drive mechanism received
4, transverse shifting drive mechanism 6 and vertically move the duty of drive mechanism 3.Specifically, when the work that host computer 10 receives
When industry image is not aligned with stone sheet material, host computer 10 is by control transverse shifting drive mechanism and vertically moves drive mechanism work
Make, it is achieved video camera 9 is moved to together with cutter 5 crossbeam 2 center Alignment stage center, after alignment, video camera 9
Once photo taking obtains industrial picture;Or, (i.e. host computer 10 controls transverse shifting drive mechanism work to the mode of employing transversal scanning
Make, make video camera 9 follow cutter 5 and moved to crossbeam 2 other end by crossbeam 2 one end) or mode (the i.e. host computer 10 of longitudinal scanning
Control to vertically move drive mechanism work, make video camera 9 follow cutter 5 and moved to bracing frame 11 by one end of bracing frame 11 and 12
With 12 other ends), thus in the way of scanning, obtain industrial picture.After obtaining industrial picture, industrial picture is entered by host computer 10
Row identifies and analyzes, and completes Automatic Typesetting, the most at once controls each mechanism and be operated, makes cutter 5 carry out stone sheet material
Surface trimming.
Refer to Fig. 3, for ensureing the work picture quality of video camera 9 shooting, improve the accuracy rate of cutting, as one more
Excellent technical scheme, this utility model intelligence makita 4100NH also includes pickup-light source 13.Described pickup-light source 13 is arranged to be taken the photograph
Above camera 9 or be arranged at outside video camera 9, and pickup-light source 13 is the most down.In other variant embodiment, pickup-light source
The quantity of 13 can be increased or decreased according to actual environment, to meet the brightness demand of current camera 9 camera work.
Referring to Fig. 4, for realizing the surface trimming to workpiece, cutter needs accurate lateral attitude and lengthwise position, this
Utility model, except intelligence makita 4100NH is in addition to including Y-axis measurement and positioning mechanism 15, also includes X-axis measurement and positioning mechanism 14.Institute
ShuXZhou measurement and positioning mechanism 14 is arranged in cutter cutting drive mechanism, and can be driven with cutter by transverse shifting drive mechanism 6
Cutting drive mechanism is along cutting working platform 7 transverse movement, and it measures the lateral attitude at the workpiece place obtained by electrical control
Case 8 sends to host computer 10.
It addition, Y-axis measurement and positioning mechanism 15 is arranged at crossbeam 2 side, and can be driven with horizontal stroke by vertically moving drive mechanism 3
Beam is along cutting working platform 7 lengthwise movement, and its lengthwise position measuring the workpiece place obtained is sent supreme by electric control box 8
Position machine 10.
In the present embodiment, described X-axis measurement and positioning mechanism can be encoder or magnetic railings ruler or grating scale etc..
Now, described host computer, also can be according to workpiece lateral attitude and workpiece longitudinal direction position not only according to described work sheet picture
Put control cutter cutting drive mechanism, cutter lift drive mechanism, transverse shifting drive mechanism and vertically move drive mechanism
Duty.
Refer to Fig. 5, for being further ensured that the safety of cutting work, i.e. having people, animal or object to rush/invade by mistake
Time in the cutting working range of entrance cutting machine, at once stop cutting work, to ensure to have people to swarm in cutting working range by mistake
Time, it is possible to stop cutting work in time, it is to avoid accident occurs, as a kind of more excellent technical scheme, described intelligence stone material cutting
Machine also includes the two light curtain groups (16 and 17) being respectively arranged at workbench two opposite outer.Each light curtain group all includes just to setting
Two light curtains, and the plane at two light curtain places of each light curtain group is parallel with the plane at described two bracing frame places (11 and 12).
Detection signal is sent to described host computer 10 by described two light curtain groups (16 and 17);Described host computer 10 controls according to detection signal
The continuation of cutting work or stopping.That is, the result that the detection signal working as two light curtain groups (16 and 17) arbitrary light curtain group shows is
When having foreign object to enter in cutting working range, host computer 10 controls cutter at once and cuts drive mechanism and quit work, and controls it
Its mechanism quits work, and is achieved in cutting the stopping of work, it is to avoid accident occurs.Otherwise, appoint when two light curtain groups (16 and 17)
The result that the detection signal of one light curtain group shows is for without time in foreign object entrance cutting working range, and host computer 10 then continues to allow institute
Mechanism is had to carry out cutting work.
It addition, equipment and ambient conditions are depended in the setting of described two light curtain groups, can be increased or decreased, but be essentially by
The region at cutting work place configures, to form the physics or photosensitive region closed, in the case of wall, at least
Need an above light curtain group.
Referring to Fig. 6, for the benefit of staff grasps the fortune of this utility model makita 4100NH in time from the approach of sound
Row state, as the host computer work order to manually assigning, surface trimming carry out situation, emergency alarm occurs, run and make mistakes
Needing, as a kind of more excellent technical scheme, described intelligence makita 4100NH also includes machine talk unit 18.Wherein, cutting
During occur intrusion event (i.e. have people, animal or object to rush by mistake/invade and enter in the cutting working range of cutting machine
Event), the voice that machine talk unit sends belongs to generation emergency alarm type, now by host computer 10 and two light curtain groups 16/
17 common cooperations realize machine talk unit and intrusion event are sent alarm.
Refer to Fig. 7, for Contiuum type makita 4100NH, for the anglec of rotation of cutter 5 is monitored, to prevent
Because mechanical breakdown causes the situation of batch defective products to occur, as a kind of more excellent technical scheme, this utility model intelligence stone material
Cutting machine has been also carried out improving, that is, this utility model makita 4100NH exists for the drawbacks described above of Contiuum type makita 4100NH
Also it is additionally arranged on the basis of Contiuum type makita 4100NH for monitoring cutter rotary drive mechanism (namely 90 ° of cutting steering mechanism)
The cutter rotation angle detecting apparatus 51 of the anglec of rotation;Described cutter rotation angle detecting apparatus 51 is installed on cutter rotary drive mechanism.
Refer to Fig. 8, for Split stone cutter, for the anglec of rotation of cutting working platform 7 is monitored,
To prevent the situation causing batch defective products because of mechanical breakdown from occurring, as a kind of more excellent technical scheme, this utility model
Intelligence makita 4100NH is also directed to the drawbacks described above of Split stone cutter and is improved, that is, this utility model stone material
Cutting machine is also additionally arranged on the basis of Split stone cutter for monitoring worktable rotary drive mechanism that (namely 90 ° cut
Cut steering mechanism) the workbench rotation angle detecting apparatus 71 of the anglec of rotation;Described workbench rotation angle detecting apparatus 71 is installed on work
Station rotating mechanism.
Referring to Fig. 9, for the benefit of staff grasps the operation shape of this utility model cutting machine in time from the approach that light is interrogated
State such as surface trimming carries out, emergency alarm occurs, run and make mistakes and the state such as standby, suitable to be further ensured that the work of cutting machine
Profit carries out understanding the timely of cutting machine duty with staff, in order to subsequent operation or control, as a kind of more excellent
Technical scheme, this utility model intelligence makita 4100NH also includes the instruction lamp stand of the duty for representing current cutting machine
19, described instruction lamp stand 19 is controlled according to work its duty of image control by host computer 10.In the present embodiment, by referring to
Show that the display lamp of lamp stand 19 different colours represents that the surface trimming of cutting machine carries out state, emergency alarm state, fortune occur respectively
Row error status and holding state etc., light corresponding display lamp from there through host computer 10 and i.e. may know that the work of current cutting machine
Make state.
Referring to Figure 10, further, as a kind of more excellent technical scheme, described intelligence makita 4100NH also includes with upper
The bar code printer 101 of position machine 10 connection and fingerprint/work card induction installation 102.From there through setting up bar code printer 101, carry
Supply the function of bar code printing, it is achieved cutting machine can be affixed on after waterproof bar code printing on the sheet material of well cutting, it is simple to identify plate
The information such as the title material of material, order number and sequence number.And by setting up fingerprint/work card induction installation 102, it is provided that work attendance or not
With the rights management of staff, and can conveniently add up labor content.
Further, as a kind of more excellent technical scheme, the display screen of described host computer 10 is waterproof touch screen, and described
Host computer 10 is provided with USB interface.It is waterproof touch screen from there through the display screen arranging host computer 10, it is not necessary to keyboard or mouse set
Standby, simplify the external structure of host computer 10.And by the USB interface of host computer 10, the USB flash disk being advantageously used for job task is led
Enter or use during system maintenance.Thus host computer 10 can the form number such as programming count volume recovery, production efficiency, piece-rate wage
According to, improve operating capability and the efficiency of processing space.
The work process of the intelligence makita 4100NH of this utility model once described briefly below:
First, host computer 10 receives and is ordered by the cutting of the network terminal, USB flash disk or the button from host computer or screen input
Single.Then by operator, sheet material is loaded on cutting working platform 7.Subsequently, host computer 10 controls video camera 9 and takes pictures, and
The industrial picture sent after taking pictures video camera 9 processes and identifies, identifies that current raw-material edge, bad point are believed
Breath, calculates current raw material area and counts on the information processing works such as the raw material gross area.Then, host computer 10 is according in advance
The mode set carries out Automatic Typesetting, and typesetting controls slave computer after completing (i.e. cut drive mechanism by cutter, cutter lifting drives
Mechanism 4, cutter rotary drive mechanism, transverse shifting drive mechanism 6 and vertically move the controlled mechanism of the composition such as drive mechanism 3)
Carry out surface trimming work.After cutting work completes or is partially completed, the platelet that cutting is completed by operator is from cutting working platform 7
Take off, and defective products is reported.Secondly, host computer 10 judges to cut whether order completes, if it is not complete, then repeat above-mentioned
Operation is till all cutting orders complete;If cutting order is complete, then host computer statistics volume recovery, operator cut
Cut reckon by the piece, production efficiencies calculated, generation form be to the most locally stored or be uploaded to business administration end.Thus achieve operator only to need
In process portion, to participate in work, it is not necessary to all necessarily participate in work at whole cutting process, decrease cutting work
Intervene, decrease operator's workload during basis and number demand, and be effectively improved cutting efficiency.
Relative to prior art, this utility model intelligence makita 4100NH achieves this utility model intelligence makita 4100NH
Host computer is used to be analyzed processing according to the work sheet picture that video camera shoots, it is achieved the automatic identification to stone material image, with complete
The Automatic Typesetting of paired stone material and surface trimming, it is not necessary to carry out operation by the technical staff of high level and can complete stone material
Cutting work, also the skilled industrial worker needed for existing stonecutter will reduce into common laborer, reduce recruitment cost, it is achieved that
Makita 4100NH is easy to learn easy-to-use, reduces the impact that causes of flow of personnel, and solves stonecutter staff and advertise for workers difficulty
Problem, which thereby enhances ease for operation and the intellectuality of equipment, reduces error and occurs, and is simultaneously also beneficial to improve the safety produced
Property and production efficiency.
This utility model is not limited to above-mentioned embodiment, if do not taken off various changes of the present utility model or deformation
From spirit and scope of the present utility model, if these are changed and deformation belongs to claim of the present utility model and equivalent technologies
Within the scope of, then this utility model is also intended to comprise these changes and deformation.
Claims (10)
1. an intelligent makita 4100NH, including left and right arrange two bracing frames, be set up in the crossbeam at two bracing frame tops, setting
Cutter in crossbeam cuts drive mechanism, cutter lift drive mechanism and cutter cutting drive mechanism and cutter elevator drive machine
Cutter that structure connects, it is arranged between two bracing frames and is positioned at the cutting working platform below crossbeam and with cutting working platform even
The worktable lifting drive mechanism connect;It is characterized in that: also include video camera and host computer;Described video camera is arranged at cutter
On knife rest, it is positioned at directly over cutter, and sends the work sheet picture photographed to host computer;Described host computer is according to described work
Make image control cutter cutting drive mechanism and the duty of cutter lift drive mechanism.
Intelligence makita 4100NH the most according to claim 1, it is characterised in that: also include pickup-light source, described shooting light
Source is arranged at above video camera or is arranged at outside video camera, and pickup-light source is the most down.
Intelligence makita 4100NH the most according to claim 1, it is characterised in that: also include by host computer according to described work
Image realizes the transverse shifting drive mechanism of control and vertically moves drive mechanism;Described transverse shifting drive mechanism and described cutter
Tool cutting drive mechanism connects, and described cutter cutting drive mechanism band cutter can be driven toward cutting working platform transverse movement;
Described two bracing frame tops are respectively equipped with two guide rails that are longitudinally disposed and that be parallel to each other;It is respectively equipped with bottom described crossbeam two ends
Movable pulley, and crossbeam is connected with the described drive mechanism that vertically moves, and can be driven along described by the described drive mechanism that vertically move
Two guide rails are toward cutting working platform lengthwise movement.
Intelligence makita 4100NH the most according to claim 3, it is characterised in that: also include for positioning workpiece respectively horizontal
The X-axis measurement and positioning mechanism of position and lengthwise position and Y-axis measurement and positioning mechanism;Described X-axis measurement and positioning mechanism is arranged at cutter
In tool cutting drive mechanism, and can be with cutter cutting drive mechanism along cutting working platform transverse movement, and measurement is obtained by it
Workpiece lateral attitude sends to host computer;Described Y-axis measurement and positioning mechanism is arranged at outside described crossbeam one end, and can be with crossbeam
Along cutting working platform lengthwise movement, and its workpiece lengthwise position measurement obtained sends to host computer;Described host computer according to
Described work sheet picture, workpiece lateral attitude and workpiece lengthwise position control cutter cutting drive mechanism, cutter lift drive mechanism,
Transverse shifting drive mechanism and the duty vertically moving drive mechanism.
Intelligence makita 4100NH the most according to claim 1, it is characterised in that: also include being respectively arranged at workbench relative
Two light curtain groups outside two;Each light curtain group all includes just to two light curtains arranged, and two light curtain places of each light curtain group
Plane is parallel with the plane at described two bracing frame places;Detection signal is sent to described host computer by described two light curtain groups;Described
Host computer controls continuation or the stopping of cutting work according to detection signal.
Intelligence makita 4100NH the most according to claim 5, it is characterised in that: also include machine talk unit;Described machine
Device voice unit is connected with described host computer, and is controlled according to self running status and described detection signal by described host computer
Its duty.
7. according to the intelligent makita 4100NH described in any one of claim 1~6, it is characterised in that: also include for driving cutter
Has the cutter rotary drive mechanism rotated in the horizontal plane and for monitoring the cutter of the anglec of rotation of cutter rotary drive mechanism
Rotation angle detecting apparatus;Described cutter rotary drive mechanism is connected with cutter drives, and described cutter rotation angle detecting apparatus is installed on institute
State cutter rotary drive mechanism.
8. according to the intelligent makita 4100NH described in any one of claim 1~6, it is characterised in that: also include cutting for driving
Cut worktable rotary drive mechanism that workbench rotates in the horizontal plane and for monitoring the rotation of worktable rotary drive mechanism
The workbench rotation angle detecting apparatus of angle;Described worktable rotary drive mechanism and cutting working platform drive connection, described work
Platform rotation angle detecting apparatus is installed on described worktable rotary drive mechanism.
Intelligence makita 4100NH the most according to claim 1, it is characterised in that: also include for representing current cutting machine
The instruction lamp stand of duty, described instruction lamp stand is controlled it by described host computer according to the running status of self and detection signal
Duty.
Intelligence makita 4100NH the most according to claim 1, it is characterised in that: also include the bar code being connected with host computer
Printer and/or fingerprint/work card induction installation;And the display screen of described host computer is waterproof touch screen, and described host computer sets
There is USB interface.
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CN107464011A (en) * | 2017-07-04 | 2017-12-12 | 林聪发 | A kind of slabstone composition method, device, terminal device and readable storage medium storing program for executing |
CN107662290A (en) * | 2017-09-30 | 2018-02-06 | 福建巨邦机械有限公司 | Visual identity slab cutting machine and the method that processing of stone is carried out using the slab cutting machine |
CN107755811A (en) * | 2017-11-20 | 2018-03-06 | 无锡华联科技集团有限公司 | Steel pipe bundle end automatic sawing machine |
CN108161134A (en) * | 2018-01-23 | 2018-06-15 | 杭州爱科科技股份有限公司 | A kind of three crossbeams cutting scanning platform |
CN109808082A (en) * | 2019-03-27 | 2019-05-28 | 福建盛达机器股份公司 | A kind of bridge type stone cutting machine |
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CN110861217A (en) * | 2019-11-26 | 2020-03-06 | 聊城大学 | Free typesetting and cutting method of stone cutting robot |
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CN115157463A (en) * | 2022-07-12 | 2022-10-11 | 东莞市微格能自动化设备有限公司 | Ceramic material sheet cutting machine |
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Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107464011A (en) * | 2017-07-04 | 2017-12-12 | 林聪发 | A kind of slabstone composition method, device, terminal device and readable storage medium storing program for executing |
CN107662290A (en) * | 2017-09-30 | 2018-02-06 | 福建巨邦机械有限公司 | Visual identity slab cutting machine and the method that processing of stone is carried out using the slab cutting machine |
CN107755811A (en) * | 2017-11-20 | 2018-03-06 | 无锡华联科技集团有限公司 | Steel pipe bundle end automatic sawing machine |
CN108161134A (en) * | 2018-01-23 | 2018-06-15 | 杭州爱科科技股份有限公司 | A kind of three crossbeams cutting scanning platform |
CN108161134B (en) * | 2018-01-23 | 2023-11-10 | 杭州爱科科技股份有限公司 | Three-beam cutting scanning platform |
CN109808082A (en) * | 2019-03-27 | 2019-05-28 | 福建盛达机器股份公司 | A kind of bridge type stone cutting machine |
CN110039374A (en) * | 2019-05-07 | 2019-07-23 | 上海智共荟智能科技有限公司 | A kind of visual identity guidance system, apparatus and method |
CN110861217A (en) * | 2019-11-26 | 2020-03-06 | 聊城大学 | Free typesetting and cutting method of stone cutting robot |
CN111070422A (en) * | 2019-12-31 | 2020-04-28 | 厦门庚华机械有限公司 | Automatic profiling saw |
CN115157463A (en) * | 2022-07-12 | 2022-10-11 | 东莞市微格能自动化设备有限公司 | Ceramic material sheet cutting machine |
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