CN205668046U - Intelligent Web remotely controls to exempt from cylinder and penetrates wax machine - Google Patents
Intelligent Web remotely controls to exempt from cylinder and penetrates wax machine Download PDFInfo
- Publication number
- CN205668046U CN205668046U CN201620252909.0U CN201620252909U CN205668046U CN 205668046 U CN205668046 U CN 205668046U CN 201620252909 U CN201620252909 U CN 201620252909U CN 205668046 U CN205668046 U CN 205668046U
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- wax
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Abstract
This utility model relates to model casting field, and specifically a kind of intelligent Web remotely controls to exempt from cylinder and penetrates wax machine.Its technical scheme is: including body, workbench portion, wax squeezing part, penetrate wax part, wax-storing box, three layers of wax cooling line, its aid system includes wax temperature controlling system, hydraulic system, Internet of Things control system.Workbench portion is fixed in frame, and wax squeezing part is positioned at workbench rear, penetrates wax and is partially installed on the side of workbench portion, wax-storing box and three layers of wax cooling line and is positioned over below frame.This utility model uses man machine interface, PLC Based Intelligent Control, can pass through mobile phone, computer remote setup parameter, controlling equipment, thus improve work efficiency and wax pattern precision.Three layers of wax cooling line, use hot coal oil to be heated or cooled, dual numerical digit temperature control, and wax liquid cools to 55 DEG C from 85 DEG C, quickly cooling or heating and thermal insulation, controls freely, and dependable performance, temperature error controls at ± 0.5 DEG C, and shrinkage factor controls within 0.5%.
Description
Technical field
This utility model relates to a kind of intelligent Web in model casting field and remotely controls to exempt from cylinder and penetrate wax machine.
Background technology
Molding in investment casting process is an indispensable link in casting, adopts at conventional patternmaking process more
Penetrate wax machine with changing cylinder, often make several wax part and will manually take out wax cylinder, after loading wax liquid, carry out molding again, change that wax cylinder is time-consuming to be taken
Power, increases labor intensity, and molding inefficiency.This penetrate wax machine be equipped with is manually penetrate wax head more, need manual operation to penetrate
The wax mouth that enters of wax head alignment mould carries out manual penetrating wax, its die sinking, takes wax part and also needs manually to take out, because this wax machine of penetrating operated
Journey automated production loaded down with trivial details, unrealized, patternmaking process efficiency is low, it is difficult to wax temperature is penetrated in regulation at any time, and wax part quality is unstable.
Utility model content
The purpose of this utility model is to overcome above-mentioned weak point, thus provides a kind of intelligent Web remotely to control to exempt from
Wax machine penetrated by cylinder, and this utility model is penetrated wax machine and realized full automation and produce, and remote controlled, setup parameter, collection feedback set
Standby information, the regulation of wax temperature is convenient, and temperature error is little, and prepared wax-pattern precision is high, shrinkage factor is little, surface quality good.
The technical scheme provided according to this utility model, intelligent Web remotely controls to exempt from cylinder and penetrates wax machine and include wax squeezing portion
Point, penetrate wax part, three layers of wax cooling line, body, workbench portion, wax-storing box, take out wax pump, its aid system includes that wax temperature is adjusted
Joint system, hydraulic system, Internet control system.Frame remotely controls to exempt from cylinder as this intelligent Web and penetrates the main body of wax machine,
Workbench portion is arranged on body, and wax squeezing part is fixed on workbench portion rear, penetrates wax and is partially installed on workbench portion
Side, three layers of wax cooling line are placed on below body, wax-storing box with take out wax pump be arranged on body for penetrate wax machine store,
Supply wax liquid.Wax squeezing part, penetrate wax part, three layers of wax cooling line, wax-storing box and take out wax pump by thermo-insulating pipe line connect, it is achieved take out
Wax, wax squeezing, penetrate a series of actions such as wax.
Described wax-storing box is used for storing wax liquid, takes out wax pump and is fixed on wax-storing box lid, and the wax mouth that enters taking out wax pump gos deep into
Conveniently drawing wax liquid bottom wax liquid, the wax liquid taking out wax pumped first passes through thermo-insulating pipe line again through three layers of wax cooling line, finally
Enter in wax squeezing cylinder.
Described wax squeezing cylinder wax outlet is connected with penetrating wax head, and wax liquid of extruding out under wax squeezing cylinder piston when wax penetrated by needs is by protecting
Wax liquid is clamp-oned mould by temperature pipeline from penetrating wax head.
Described workbench portion is made up of working plate, workbench column, pressuring template, workbench upper plate and pressing mold oil cylinder,
Pressing mold oil cylinder drives pressuring template lifting, it is achieved matched moulds, die sinking, locked mode.
The remote controlled motor-driven work of wax of penetrating of described Internet control system, remote setting parameter, such as storage wax temperature, penetrate wax temperature
Spend, penetrate the wax time etc., the duty of wax machine can be penetrated with remote real-time monitoring, be adjusted according to the information of feedback.
This utility model changes wax cylinder without artificial, can be automatically performed and take out wax, penetrate a series of actions such as wax, matched moulds, more
Convenience and high-efficiency, saves manpower；The regulation of three layers of wax cooling line penetrates wax temperature more quickly, accurately, and wax temperature error is little, can root at any time
Penetrating wax temperature according to the quality adjustment of wax part, made wax part surface quality is good, and shrinkage factor is little；Automatic die can be coordinated, by mould
Lower part is separately fixed on workbench upper plate and working plate, it is achieved automatic die sinking, it is not necessary to artificial die sinking；This utility model
Compact conformation, each working portion is arranged rationally, and equipment occupation space is little；Internet control system contributes to realizing full automation
Produce, improve workman and work bad border, understand the working condition penetrating wax machine at any time, adjust parameters at any time.
Accompanying drawing explanation
Fig. 1 is this utility model front side structure schematic diagram.
Fig. 2 is this use novel rear structure schematic diagram.
Fig. 3 is this utility model wax squeezing part-structure schematic diagram.
Fig. 4 is this use novel worktable part-structure schematic diagram.
Fig. 5 is that this utility model penetrates wax part-structure schematic diagram.
In figure: 1 wax squeezing part, 2 penetrate wax part, 3 three layers of wax cooling line, 4 hydraulic oil containers, 5 hydraulic pumps, 6 machines
Body, 7 work platformses, 8 workbench portion, 9 distribution boxs, 10 wax-storing box, 11 hydraulic oil coolers, 12 insulation oil coolers,
13 circulating pumps, 14 take out wax pump, 15 remotely controlling computers, 1-1 wax squeezing oil cylinder, 1-2 wax squeezing support bar, 1-3 wax squeezing cylinder, 1-4 wax squeezing
Piston, 1-5 wax squeezing cylinder goes out ceratuba, 1-6 wax squeezing cylinder insulating tube, 2-1 upper support seat, and 2-2 nozzle hoist cylinder fixes seat, 2-3 cunning
Plate, 2-4 oil cylinder tunnel fixed plate, 2-5 nozzle advance and retreat oil cylinder, 2-6 connecting plate, 2-7 support bar, 2-8 oil cylinder tunnel, lower of 2-9
Support seat, 2-10 penetrates wax head, 2-11 adpting flange, 2-12 nozzle hoist cylinder, 8-1 pressing mold oil cylinder, 8-2 workbench upper plate, 8-3 work
Station column, 8-4 guide pillar, 8-5 pressuring template, 8-6 workbench lower plate, 8-7 pressing mold flange.
Detailed description of the invention
The utility model is described in further detail below in conjunction with the accompanying drawings.
With reference to Fig. 1, this utility model includes 1 wax squeezing part, 2 penetrates wax part, 3 three layers of wax cooling line, 6 bodies, 8 work
Platform part, 11 wax-storing box, 14 taking out wax pump, its aid system includes wax temperature controlling system, hydraulic system, Internet control system.
Described 1 wax squeezing part is squeezed by 1-1 wax squeezing oil cylinder, 1-2 wax squeezing support bar, 1-3 wax squeezing cylinder, 1-4 wax squeezing piston, 1-5
Wax cylinder goes out ceratuba, and 1-6 wax squeezing cylinder insulating tube forms.1-2 wax squeezing support bar plays between 1-1 wax squeezing oil cylinder and 1-3 wax squeezing cylinder
Support, interconnection function, the cylinder rod of wax squeezing oil cylinder goes out ceratuba with 1-5 wax squeezing cylinder and is connected, and 1-5 wax squeezing cylinder goes out ceratuba outer cover 1-6 and squeezes
Wax cylinder insulating tube, centre has conduction oil to play insulation effect, and 1-5 wax squeezing cylinder goes out the lower end of ceratuba and connects 1-4 wax squeezing piston.Work as 1-
Drive under 1-4 wax squeezing piston when pressing under 1 wax squeezing oil cylinder and press, the wax liquid in 1-3 wax squeezing cylinder by 1-5 wax squeezing cylinder go out ceratuba extrude into
Enter 2 and penetrate wax part.
Described 2 penetrate wax part by 2-1 upper support seat, and 2-2 nozzle hoist cylinder fixes seat, 2-3 slide plate, 2-4 oil cylinder tunnel
Fixed plate, 2-5 nozzle advance and retreat oil cylinder, 2-6 connecting plate, 2-7 support bar, 2-8 oil cylinder tunnel, support seat under 2-9,2-10 penetrates wax
Head, 2-11 adpting flange, 2-12 nozzle hoist cylinder forms.Support seat under 2-1 upper support seat and 2-9 and be separately fixed at workbench
On upper plate and working plate, 2-3 slide plate is fixed under 2-1 upper support seat and 2-9 between support seat.2-2 nozzle hoist cylinder is solid
Reservation is fixed on 2-3 slide plate, its upper-lower height manually adjustable, and 2-12 nozzle hoist cylinder is fixed on 2-2 nozzle lifting oil
Cylinder is fixed on seat, and cylinder rod is connected with 2-8 oil cylinder tunnel by 2-11 adpting flange, and 2-12 nozzle hoist cylinder can drive 2-8
Oil cylinder tunnel moves along a straight line up and down.2-5 nozzle advance and retreat oil cylinder pass 2-8 oil cylinder tunnel, cylinder rod one end by 2-6 connecting plate,
2-7 support bar is fixed on 2-8 oil cylinder tunnel, and the oil cylinder other end is fixed 2-10 and penetrated wax head, and oil cylinder can drive to be penetrated before wax head carries out
Back fed motion.
Described 8 workbench portion include 8-1 pressing mold oil cylinder, 8-2 workbench upper plate, 8-3 workbench column, 8-4 column guide
To, 8-5 pressuring template, 8-6 workbench lower plate, 8-7 pressing mold flange.8-2 workbench upper plate and 8-6 working plate rely on 8-3 work
Platform upright supports, connection, 8-1 pressing mold oil cylinder is fixed on 8-2 workbench upper plate, and 8-1 pressing mold oil cylinder rod end relies on 8-7 pressing mold
Flange is fixed on 8-5 pressuring template；Four 8-4 guide pillars on 8-5 pressuring template play the effect of guiding, 8-1 pressing mold oil cylinder
Action can drive 8-5 pressuring template knee-action.
Described wax temperature controlling system includes conduction oil, electric heater, conduction oil cooler, heat conduction oil circulating pump, insulating tube
Road, temperature sensor, overtemperature escape chopper, PLC temperature control modules composition.10 wax-storing box are three-decker, internal reservoir
Wax liquid, intermediate layer is heat conduction oil reservoir, and outermost layer is heat-insulation layer.Two electric heaters are installed, by adding in the bottom of heat conduction oil reservoir
Wax liquid in wax-storing box is incubated by the mode of thermal conductance deep fat.When needing the wax temperature heightening in wax-storing box, by temperature control mould
Block arranges temperature parameter, and electric heater work starts, and conduction oil temperature rises, when rising to the parameter set, and temperature sensing
Device feedback information, temperature control module controls electric heater and disconnects.When wax temperature turned down by needs, heat conduction oil circulating pump works wax-storing box
In conduction oil extract out after conduction oil cooler oil temperature decline, conduction oil backflow can wax-storing box heat conduction oil reservoir, through one section
Conduction oil in the circulation temperature lowering wax-storing box of time drops to uniform temperature, and heat conduction oil circulating pump quits work, and conduction oil keeps
Existing temperature.
Described hydraulic system includes that hydraulic system is by fuel tank, oil cylinder, solenoid directional control valve, vane pump, overflow valve, air relief valve
Deng.This utility model pressing mold, nozzle adjust up and down, feeding before and after nozzle, take out a series of actions such as wax, wax squeezing and be all dependent on oil cylinder
Action driven.
Described Internet control system is continued by remotely controlling computer, programmable PLC, PLC temperature control modules, centre
Electrical equipment, catalyst, thermal overload relay, overtemperature escape chopper, fuse, DC power box forms, can realize automatic temperature-controlled,
Action can realize automatically and manually two ways.Remotely controlling computer can be penetrated before wax machine needs work at this utility model, in advance
Opening wax temperature controlling system, first the wax liquid in wax-storing box being heated in case using when working.Remotely control to exempt from intelligent Web
Cylinder is penetrated in the work process of wax machine, and remotely controlling computer can monitor duty, in real time at any time according to working condition remotely modifying
Parameter.
Claims (5)
1. an intelligent Web remotely controls to exempt from cylinder and penetrates wax machine, it is characterised in that: include wax squeezing part, penetrate wax part, three layers
Wax cooling line, body, workbench portion, wax-storing box, take out wax pump, its aid system include wax temperature controlling system, hydraulic system,
Internet control system；Frame remotely controls to exempt from cylinder as this intelligent Web and penetrates the main body of wax machine, and workbench portion is arranged on
On body, wax squeezing part is fixed on workbench portion rear, penetrates wax and is partially installed on the side of workbench portion, three layers of wax cooling
Pipeline is placed on below body, and wax-storing box is arranged on body for penetrating the storage of wax machine, supply wax liquid with taking out wax pump；Wax squeezing portion
Point, penetrate wax part, three layers draw cooling line, wax-storing box and take out wax pump by thermo-insulating pipe line connect, it is achieved take out wax, wax squeezing, penetrate wax one
Action.
A kind of intelligent Web the most according to claim 1 remotely controls to exempt from cylinder and penetrates wax machine, it is characterised in that: it is provided with storage
Wax case and take out wax pump, can mend wax automatically to wax squeezing cylinder, it is not necessary to artificial change wax cylinder.
A kind of intelligent Web the most according to claim 1 remotely controls to exempt from cylinder and penetrates wax machine, it is characterised in that: below body
There are three layers of wax cooling line of regulation wax temperature.
A kind of intelligent Web the most according to claim 1 remotely controls to exempt from cylinder and penetrates wax machine, it is characterised in that: can be by mould
Two parts up and down be separately fixed on pressuring template and working plate, work process realizes automatic die assembly, automatic die sinking.
A kind of intelligent Web the most according to claim 1 remotely controls to exempt from cylinder and penetrates wax machine, it is characterised in that: this intelligent mutual
Network remote controls to exempt from cylinder and penetrates wax facility and have intelligent Web tele-control system, can the production of remote real-time monitoring production scene
Ability, potential safety hazard and equipment fault situation, remote setting penetrates wax parameter, remote control switch machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620252909.0U CN205668046U (en) | 2016-03-30 | 2016-03-30 | Intelligent Web remotely controls to exempt from cylinder and penetrates wax machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620252909.0U CN205668046U (en) | 2016-03-30 | 2016-03-30 | Intelligent Web remotely controls to exempt from cylinder and penetrates wax machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205668046U true CN205668046U (en) | 2016-11-02 |
Family
ID=57192809
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620252909.0U Expired - Fee Related CN205668046U (en) | 2016-03-30 | 2016-03-30 | Intelligent Web remotely controls to exempt from cylinder and penetrates wax machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205668046U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107442742A (en) * | 2017-09-01 | 2017-12-08 | 东营腾云精铸设备有限责任公司 | A kind of Pneumatic double-station exempts from cylinder and penetrates wax machine |
| CN107598082A (en) * | 2017-11-10 | 2018-01-19 | 江门耀兴精铸制品有限公司 | One kind penetrates wax machine |
| CN109895343A (en) * | 2019-02-28 | 2019-06-18 | 东营嘉扬精密金属有限公司 | Model casting penetrates ceroplastic monitoring system |
| CN112139447A (en) * | 2020-08-17 | 2020-12-29 | 晋江渠成机械有限公司 | Cylinder-free hydraulic wax injector for producing metal castings |
| CN112475227A (en) * | 2020-12-16 | 2021-03-12 | 滨州永泰不锈钢制品有限公司 | Intelligent stainless steel product start-up groping wax injector |
-
2016
- 2016-03-30 CN CN201620252909.0U patent/CN205668046U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107442742A (en) * | 2017-09-01 | 2017-12-08 | 东营腾云精铸设备有限责任公司 | A kind of Pneumatic double-station exempts from cylinder and penetrates wax machine |
| CN107598082A (en) * | 2017-11-10 | 2018-01-19 | 江门耀兴精铸制品有限公司 | One kind penetrates wax machine |
| CN109895343A (en) * | 2019-02-28 | 2019-06-18 | 东营嘉扬精密金属有限公司 | Model casting penetrates ceroplastic monitoring system |
| CN112139447A (en) * | 2020-08-17 | 2020-12-29 | 晋江渠成机械有限公司 | Cylinder-free hydraulic wax injector for producing metal castings |
| CN112139447B (en) * | 2020-08-17 | 2022-04-12 | 晋江渠成机械有限公司 | Cylinder-free hydraulic wax injector for producing metal castings |
| CN112475227A (en) * | 2020-12-16 | 2021-03-12 | 滨州永泰不锈钢制品有限公司 | Intelligent stainless steel product start-up groping wax injector |
| CN112475227B (en) * | 2020-12-16 | 2022-06-03 | 滨州永泰不锈钢制品有限公司 | Intelligent stainless steel product wax injection machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20161102 Termination date: 20170330 |