Intelligent stainless steel product start-up groping wax injector
Technical Field
The invention belongs to the technical field of investment precision casting equipment, and particularly relates to an intelligent stainless steel product starting model wax injector.
Background
The investment casting is also called lost wax casting, and comprises the procedures of wax pressing, wax trimming, tree forming, slurry dipping, wax melting, molten metal casting, post-treatment and the like. Lost wax casting is a process in which a wax pattern for a part to be cast is made of wax, and then the wax pattern is coated with slurry, that is, a clay pattern. And drying the clay mold, and roasting to form the ceramic mold. Once baked, the wax pattern is completely melted and lost, and only the ceramic pattern is left. Generally, a pouring gate is left when a mud mould is manufactured, then molten metal is poured into the mud mould from the pouring gate, and after the mud mould is cooled, required parts are manufactured.
At present, the manufacture of the wax mould is an important process and is finished by adopting a wax injection machine.
But present penetrate wax machine still has the protective effect poor to cause the wax material to splash easily, and the position of unable rotation regulation product influences and penetrates the wax effect, and the wax material that drips is handled improper and is caused environmental pollution easily and condense the difficult problem that derives and cause and penetrate the wax effect poor.
Therefore, the invention of an intelligent stainless steel product starting model wax injector is very necessary.
Disclosure of Invention
In order to solve the technical problems, the invention provides an intelligent stainless steel product starting model wax injector to solve the problems that the existing wax injector has poor protection effect, wax materials are easy to splash, the position of the product cannot be rotationally adjusted to influence the wax injection effect, the dropping wax materials are easy to cause environmental pollution due to improper treatment, and the condensed wax materials are difficult to lead out to cause poor wax injection effect. An intelligent stainless steel product starting model wax injector comprises an intelligent control panel, a supporting seat, a frame, a base, a clamping, a material leakage hole, a supporting leg, a wax injection pipe, a hydraulic wax injection pump, a wax injection row, a wax injection head, a stirring type anti-solidification heating and heat preservation cylinder structure, a rotary type adjustable product clamping plate structure, a movable type anti-splash protection cover structure and a recycling wax material recovery filter box structure, wherein the intelligent control panel is longitudinally connected to the upper left side of the supporting seat through screws; one end of the support seat in the longitudinal direction is connected with the left lower side of the frame through a bolt, and the other end of the support seat is connected with the left upper side of the base through a bolt; the right ends of the frame and the base are both connected with clamps by screws; the left side and the right side of the inside of the machine base are both provided with material leaking holes; supporting legs are clamped at the four corners of the bottom of the base through bolts; one longitudinal end of the wax injection pipe is in threaded connection with an outlet at the lower end of the hydraulic wax injection pump, and the other end of the wax injection pipe is in threaded connection with an inlet at the upper part of the wax injection row; the lower surface outlet of the wax spraying row is sequentially in threaded connection with a wax spraying head from left to right; the stirring type anti-solidification heating and heat-preserving cylinder structure is connected with the rack; the rotary adjustable product clamping plate structure is connected with the base; the movable anti-splash protective cover structure is connected with the wax injection pipe; the recycling wax material recycling filter box structure is connected with the supporting legs; the stirring type anti-solidification heating and heat-preserving cylinder structure comprises a wax storage box, a box cover, a feeding hole, a stirring motor, a packing auger, a heat-preserving cylinder body, a heating sheet and a temperature sensor, wherein the upper end of the wax storage box is connected with the box cover through a bolt; the middle parts of the left side and the right side inside the box cover are provided with feed inlets; the middle part of the upper part of the box cover is connected with a stirring motor through a bolt; an output shaft of the stirring motor penetrates through the middle part of the inside of the box cover and is connected with the upper end of the packing auger through a coupler; the heat-insulating cylinder is sleeved outside the wax storage box and is connected and arranged through a screw; the left side and the right side of the interior of the heat-insulating cylinder body are both connected with heating sheets by screws; the middle parts of the left wall and the right wall in the heat-insulating cylinder body are connected with temperature sensors through screws.
Preferably, the rotary adjustable product clamping plate structure comprises a rotary motor, a rotary wax injecting table, a supporting column, a fixed pipe, an adjusting rod, a fastening bolt and a clamping plate, wherein the upper end of an output shaft of the rotary motor is connected with the middle part of the lower part of the rotary wax injecting table through a bolt; the left side and the right side of the upper part of the rotary wax injection table are both connected with supporting columns through bolts; the upper end of the supporting column is connected with a fixed pipe through a bolt; the inner part of the fixed pipe is inserted with an adjusting rod and is fastened and connected through a fastening bolt; the inner end of the adjusting rod is connected with a clamping plate through a bolt.
Preferably, the movable splash-proof protection cover structure comprises an installation sleeve, a protection cover, a connecting pipe, a movable rod, an adjusting screw and a splash-proof protection cover, wherein the protection cover is in threaded connection with the outside of the installation sleeve; the left end and the right end of the protective cover are both connected with connecting pipes through bolts; the inside of the connecting pipe is inserted with a movable rod and is fastened and connected through an adjusting screw; the lower end between the movable rods is connected with a splash-proof sheath in a shaft mode.
Preferably, the recycling wax recycling filter box structure comprises a return pipe, a circulating pump, a material collecting box, a baffle seat, a filter screen and a hollow sleeve seat, wherein the left lower end of the return pipe is in threaded connection with the right outlet of the circulating pump; the circulating pump is connected to the outlet at the right side of the bottom of the material collecting box through a bolt; the middle upper parts of the left wall and the right wall inside the material collecting box are connected with baffle seats through bolts; a filter screen is arranged at the upper part between the baffle seats; the middle parts of the left end and the right end of the material collecting box are all connected with hollow sleeve seats through bolts.
Preferably, the wax storage tank is connected to the middle part of the upper part of the frame through a bolt and is connected with a hydraulic wax injection pump pipeline.
Preferably, the rotating electrical machine is bolted to the lower middle part of the machine base, and the output shaft of the rotating electrical machine penetrates through the inner middle part of the machine base.
Preferably, the mounting sleeve is in threaded connection with the upper part of the outer wall of the wax injecting pipe.
Preferably, the splash guard adopts a rubber sleeve or an aluminum alloy sleeve and is covered on the outer part of the wax spraying row.
Preferably, the hollow sleeve seat is sleeved in the middle of the outer wall of the supporting leg and is connected with the supporting leg through a bolt.
Preferably, the left upper end of the return pipe is arranged at the upper part of the feed inlet arranged at the right side.
Compared with the prior art, the invention has the beneficial effects that:
1. in the invention, the wax storage box, the box cover, the feeding hole, the stirring motor, the auger, the heat insulation barrel, the heating plate and the temperature sensor are arranged, so that the wax material can be stirred and heated, the problem of solidification is avoided from affecting the wax injection effect, the wax material enters the inside of the wax storage box through the feeding hole in the box cover, the auger can be driven to rotate by the stirring motor, the wax material can be stirred, the wax storage box is heated by the heating plate, the wax material is in a molten state, the wax injection effect can be ensured, the heat insulation is carried out through the heat insulation barrel, and the temperature detection is carried out through the temperature sensor, so that the wax material is always in the molten state, and the wax injection efficiency is ensured.
2. According to the wax injection device, the rotary motor, the rotary wax injection table, the support column, the fixing tube, the adjusting rod, the fastening bolt and the clamping plate are arranged, so that products with different sizes can be fixed and clamped, the rotary wax injection table can rotate to ensure the wax injection uniformity, the products are placed on the upper portion of the rotary wax injection table, the fastening bolt is loosened, the position of the adjusting rod in the fixing tube is movably adjusted, the product is clamped by the clamping plate, the fastening bolt can be locked, the rotary wax injection table is driven to rotate through the rotary motor, and the product can be rotated to ensure the wax injection uniformity.
3. According to the wax injection device, the arrangement of the mounting sleeve, the protective cover, the connecting pipe, the movable rod, the adjusting screw and the anti-splashing protective sleeve is favorable for avoiding the problem of splashing of wax materials during wax injection, avoiding waste or splashing and ensuring the protection effect.
4. According to the wax injection device, the backflow pipe, the circulating pump, the material collecting box, the retaining seats, the filter screen and the hollow sleeve seat are arranged, so that the wax materials which are splashed out by filtering can be collected and prevented from being wasted, the wax materials which enter the material collecting box through the material leaking holes can be filtered through the filter screen arranged at the upper part between the retaining seats, the wax materials can be sucked out through the circulating pump, and then the wax materials are pumped into the wax storage box through the backflow pipe, so that the collecting effect is ensured, and the wax injection efficiency is ensured.
5. According to the intelligent control system, the intelligent control panel is arranged, so that intelligent control is facilitated, and convenience in control is guaranteed.
6. In the invention, the arrangement of the supporting seat, the frame and the base is favorable for playing a good role in supporting stability.
7. According to the invention, the arrangement of the clamp is beneficial to clamping the return pipe and ensuring the return stability.
8. According to the wax material leakage device, the wax material is led out by the arrangement of the material leakage holes, so that the wax material is prevented from splashing or being wasted.
9. According to the wax injection device, the wax injection pipe, the hydraulic wax injection pump, the wax injection row and the wax injection head are arranged, so that the wax injection efficiency is guaranteed, and the wax injection uniformity is further guaranteed.
10. According to the invention, the arrangement of the supporting legs is favorable for achieving good supporting stability.
Drawings
Fig. 1 is a schematic structural view of the present invention.
FIG. 2 is a schematic structural diagram of the stirring type anti-solidification heating and heat-preserving cylinder structure of the present invention.
Fig. 3 is a schematic structural view of a rotary adjustable product clamping plate structure of the present invention.
Fig. 4 is a schematic structural diagram of the movable splash guard structure of the present invention.
Fig. 5 is a schematic structural view of the recycling wax recycling filter box structure of the present invention.
In the figure:
1. an intelligent control panel; 2. a supporting seat; 3. a frame; 4. a machine base; 5. clamping; 6. a material leaking hole; 7. supporting legs; 8. a wax injection pipe; 9. a hydraulic wax injection pump; 10. wax spraying and draining; 11. a wax spray head; 12. a stirring type solidification-preventing heating and heat-preserving cylinder structure; 121. a wax storage box; 122. a box cover; 123. a feed inlet; 124. a stirring motor; 125. a packing auger; 126. a heat-insulating cylinder body; 127. a heating plate; 128. a temperature sensor; 13. a rotary adjustable product clamping plate structure; 131. a rotating electric machine; 132. rotating the wax injecting table; 133. a support pillar; 134. a fixed tube; 135. adjusting a rod; 136. fastening a bolt; 137. a clamping plate; 14. a movable splash-proof protective cover structure; 141. installing a sleeve; 142. a protective cover; 143. connecting the pipe; 144. a movable rod; 145. an adjusting screw; 146. a splash-proof jacket; 15. recycling wax materials to recover the filter box structure; 151. a return pipe; 152. a circulation pump; 153. a material collecting box; 154. a blocking seat; 155. a filter screen; 156. a hollow sleeve seat.
Detailed Description
The invention is described in detail with reference to the accompanying drawings, as shown in fig. 1 and fig. 2, an intelligent stainless steel product starting model wax injection machine comprises an intelligent control panel 1, a supporting seat 2, a frame 3, a machine base 4, a clamp 5, a material leakage hole 6, a supporting leg 7, a wax injection pipe 8, a hydraulic wax injection pump 9, a wax injection row 10, a wax injection head 11, a stirring type anti-solidification heating and heat preservation cylinder structure 12, a rotary type adjustable product clamping plate structure 13, a movable type anti-splash protection cover structure 14 and a recycling wax material recovery filter box structure 15, wherein the intelligent control panel 1 is longitudinally screwed on the upper left side of the supporting seat 2; one end of the support seat 2 in the longitudinal direction is connected with the left lower side of the frame 3 through a bolt, and the other end of the support seat is connected with the left upper side of the machine base 4 through a bolt; the right ends of the frame 3 and the base 4 are both connected with a clamp 5 through screws; the left side and the right side of the inside of the machine base 4 are both provided with material leaking holes 6; supporting legs 7 are clamped at the four corners of the bottom of the base 4 through bolts; one longitudinal end of the wax injection pipe 8 is in threaded connection with an outlet at the lower end of a hydraulic wax injection pump 9, and the other end of the wax injection pipe is in threaded connection with an inlet at the upper part of a wax injection row 10; the lower surface outlet of the wax spraying row 10 is sequentially in threaded connection with a wax spraying head 11 from left to right; the stirring type anti-solidification heating and heat-preserving cylinder structure 12 is connected with the frame 3; the rotary adjustable product clamping plate structure 13 is connected with the machine base 4; the movable anti-splash protective cover structure 14 is connected with the wax injection pipe 8; the recycling wax material recycling filter box structure 15 is connected with the supporting legs 7; the stirring type anti-solidification heating insulation cylinder structure 12 comprises a wax storage box 121, a box cover 122, a feeding hole 123, a stirring motor 124, an auger 125, an insulation cylinder 126, a heating sheet 127 and a temperature sensor 128, wherein the box cover 122 is connected to the upper end of the wax storage box 121 through a bolt; the middle parts of the left side and the right side inside the box cover 122 are both provided with feed inlets 123; the middle part of the upper part of the box cover 122 is connected with a stirring motor 124 through bolts; an output shaft of the stirring motor 124 penetrates through the middle part of the inside of the box cover 122 and is connected with the upper end of the packing auger 125 through a coupling; the heat-insulating cylinder 126 is sleeved outside the wax storage box 121 and is connected and arranged through screws; the heating sheets 127 are connected to the left side and the right side of the interior of the heat-insulating cylinder 126 through screws; the equal screwed connection of two wall middle parts has temperature sensor 128 about heat preservation barrel 126 is inside, the wax material gets into in the feed inlet 123 of case lid 122 inside and stores up inside wax case 121, accessible agitator motor 124 drives the auger 125 rotation, can stir the wax material, and heat storing up wax case 121 through heating plate 127, so that the wax material is in the molten condition, can guarantee to penetrate the wax effect, keep warm through heat preservation barrel 126, carry out temperature detection through temperature sensor 128, so as to guarantee that the wax material is in the molten condition all the time, and then guarantee to penetrate wax efficiency.
In this embodiment, referring to fig. 3, the rotary adjustable product clamping plate structure 13 includes a rotary motor 131, a rotary wax injecting table 132, a supporting column 133, a fixing tube 134, an adjusting rod 135, a fastening bolt 136 and a clamping plate 137, wherein the upper end of an output shaft of the rotary motor 131 is connected to the middle of the lower portion of the rotary wax injecting table 132 through a bolt; the left side and the right side of the upper part of the rotary wax injection platform 132 are both connected with supporting columns 133 through bolts; the upper end of the supporting column 133 is connected with a fixed pipe 134 through a bolt; an adjusting rod 135 is inserted into the fixed pipe 134 and is fastened and connected through a fastening bolt 136; the inner end of the adjusting rod 135 is connected with a clamping plate 137 through a bolt, a product is placed on the upper portion of the rotary wax injection table 132, the fastening bolt 136 is loosened, the position of the adjusting rod 135 inside the adjusting fixing tube 134 is moved and adjusted, the clamping plate 137 clamps the product, the fastening bolt 136 can be locked, the rotary wax injection table 132 is driven to rotate through the rotating motor 131, and then the product can be rotated, so that the wax injection uniformity is guaranteed.
In this embodiment, referring to fig. 4, the movable anti-splash protection cover structure 14 includes a mounting sleeve 141, a protection cover 142, a connecting tube 143, a movable rod 144, an adjusting screw 145 and an anti-splash protection cover 146, wherein the protection cover 142 is screwed to the exterior of the mounting sleeve 141; the left end and the right end of the protective cover 142 are both connected with connecting pipes 143 through bolts; a movable rod 144 is inserted into the connecting tube 143 and is fastened and connected through an adjusting screw 145; the lower end between the movable rods 144 is connected with an anti-splash sheath 146 in a shaft mode, when the wax spraying head 11 is in wax spraying work, the adjusting screw 145 can be loosened according to the protection effect, the position of the movable rod 144 inside the connecting pipe 143 can be adjusted in a moving mode, the position of the mounting sleeve 141 is changed, the protection effect can be guaranteed, the adjusting screw 145 is locked finally, the anti-splash effect can be guaranteed through the protective cover 142, and then the uniformity of wax spraying is guaranteed.
In this embodiment, referring to fig. 5, the recycling wax recycling filter tank structure 15 includes a return pipe 151, a circulation pump 152, a material collecting tank 153, a baffle seat 154, a filter screen 155 and a hollow sleeve seat 156, wherein the left lower end of the return pipe 151 is in threaded connection with the right outlet of the circulation pump 152; the circulating pump 152 is connected to the outlet at the right side of the bottom of the material collecting box 153 through a bolt; the middle upper parts of the left wall and the right wall inside the material collecting box 153 are connected with a baffle seat 154 through bolts; a filter screen 155 is arranged at the upper part between the baffle seats 154; the equal bolted connection in both ends middle part has cavity cover seat 156 about collection workbin 153, gets into the inside wax material of collection workbin 153 through leaking material hole 6, the accessible keeps off filter screen 155 on upper portion between the seat 154 and filters to can filter the wax material suction through circulating pump 152, inside rethread back flow 151 pump goes into storage wax case 121, in order to guarantee to collect the effect, guarantee to penetrate wax efficiency.
In this embodiment, specifically, the wax storage tank 121 is bolted to the middle of the upper part of the frame 3 and is connected to the hydraulic wax injection pump 9 through a pipeline.
In this embodiment, specifically, the rotating electrical machine 131 is bolted to the middle of the lower portion of the housing 4, and the output shaft of the rotating electrical machine 131 penetrates through the middle of the inside of the housing 4.
In this embodiment, specifically, the installation sleeve 141 is screwed on the upper portion of the outer wall of the wax injecting pipe 8.
In this embodiment, specifically, the splash guard 146 is made of a rubber sleeve or an aluminum alloy sleeve, and covers the outer portion of the wax spray row 10.
In this embodiment, specifically, the hollow sleeve seat 156 is sleeved in the middle of the outer wall of the support leg 7 and is connected to the support leg through a bolt.
In this embodiment, specifically, the left upper end of the return pipe 151 is disposed at the upper portion of the feed port 123 disposed at the right side.
In this embodiment, specifically, the right vertical section of the return tube 151 is clamped inside the clip 5.
In this embodiment, specifically, the lower part of the return pipe 151 is disposed at the lower part of the inner side between the support legs 7 disposed at the right side.
In this embodiment, specifically, the heat-insulating cylinder 126 is a ceramic cylinder with a built-in foam layer.
In this embodiment, specifically, the clamping plate 137 is an aluminum alloy plate having an inner surface bonded with a rubber sheet.
In this embodiment, specifically, the protective cover 142 is a trumpet-shaped stainless steel cover.
In this embodiment, specifically, the filter screen 155 is a rectangular stainless steel filter screen.
In this embodiment, specifically, the circulating pump 152, the rotating electrical machine 131, the hydraulic pressure wax injection pump 9, the stirring electrical machine 124, the heating plate 127 and the temperature sensor 128 are all connected with the intelligent control panel 1 through wires.
In this embodiment, specifically, the circulation pump 152 is a 24V small stainless steel silent suction pump.
In this embodiment, the rotating electrical machine 131 is a JM-08 type worm gear reduction motor.
In this embodiment, specifically, the hydraulic wax injection pump 9 is a 24V small hydraulic plunger pump.
In this embodiment, a 775 type motor is specifically used as the stirring motor 124.
In this embodiment, the heating plate 127 is a PTC heating plate.
In this embodiment, the temperature sensor 128 is a PT100 type temperature sensor.
In this embodiment, specifically, the intelligent control panel 1 adopts a control panel with built-in FX2N-48 PLC.
Principle of operation
In the invention, wax materials enter the wax storage box 121 through the feeding hole 123 in the box cover 122, the auger 125 can be driven to rotate by the stirring motor 124, the wax materials can be stirred, the wax storage box 121 is heated by the heating sheet 127, so that the wax materials are in a molten state, the wax injection effect can be ensured, the heat is preserved by the heat preservation cylinder 126, the temperature is detected by the temperature sensor 128, so that the wax materials are always in the molten state, and the wax injection efficiency is ensured; the product is placed on the upper part of the rotary wax injection platform 132, the fastening bolt 136 is loosened, the position of the adjusting rod 135 inside the adjusting fixing pipe 134 is moved, the clamping plate 137 clamps the product, the fastening bolt 136 can be locked, and then the rotary motor 131 drives the rotary wax injection platform 132 to rotate, so that the product can be rotated, and the uniformity of wax injection is ensured; when the wax spraying head 11 is in wax spraying work, the adjusting screw 145 can be loosened according to the protection effect, the position of the movable rod 144 in the connecting pipe 143 can be moved and adjusted, the position of the mounting sleeve 141 is changed, the protection effect can be ensured, finally, the adjusting screw 145 is locked, the anti-splash effect can be ensured through the protective cover 142, and the uniformity of wax spraying can be ensured; wax material that gets into the collection case 153 inside through leaking hole 6, the accessible keeps off filter screen 155 on upper portion between the seat 154 and filters to can be with the wax material suction through circulating pump 152, inside rethread back flow 151 pump goes into storage wax case 121, in order to guarantee the collection effect, guarantee to penetrate wax efficiency.
The technical solutions of the present invention or similar technical solutions designed by those skilled in the art based on the teachings of the technical solutions of the present invention are all within the scope of the present invention.