CN205661323U - A liquid cooling controller for electric automobile - Google Patents

A liquid cooling controller for electric automobile Download PDF

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Publication number
CN205661323U
CN205661323U CN201620539363.7U CN201620539363U CN205661323U CN 205661323 U CN205661323 U CN 205661323U CN 201620539363 U CN201620539363 U CN 201620539363U CN 205661323 U CN205661323 U CN 205661323U
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CN
China
Prior art keywords
electric automobile
liquid cold
cold control
water channel
housing
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Application number
CN201620539363.7U
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Chinese (zh)
Inventor
张保仓
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Beijing Hengyuan New Power Technology Co Ltd
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Beijing Hengyuan New Power Technology Co Ltd
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Priority to CN201620539363.7U priority Critical patent/CN205661323U/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/72Electric energy management in electromobility

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  • Connector Housings Or Holding Contact Members (AREA)

Abstract

The utility model discloses a liquid cooling controller for electric automobile, include: a housing, the casing bottom is provided with the cooling water course, the cooling water course includes the water course apron, and its mode welding that adopts friction stir welding is on the casing, IGBT circuit board, IGBT drive plate, shield plate and main control board has set gradually in the casing from bottom to top. The utility model discloses a machine controller has fully considered the convenience of installation, use, maintenance, change in the design, the compatibility of the required controller of different motor system has fully been considered, machine controller's self electromagnetic compatibility has fully been considered.

Description

A kind of liquid cold control for electric automobile
Technical field
This utility model relates to automobile controller technical field, particularly to a kind of liquid cold control for electric automobile.
Background technology
Along with resource is increasingly deficient and the deterioration of current environment, automobile is wanted by consumer at aspect energy-conservation, safe and environment-friendly Ask and increasingly improve.Under the background of sustainable development, electric automobile becomes a Main Trends of The Development of current automotive industry.Electricity Machine controller is as the core component of electric automobile electric-control system, and its work stable, reliable, efficient is stable for electric automobile Work most important.The internal reasonable Arrangement of main topological loop of controller, the optimization of heat radiation, to outer control/power connectors Friendly is the most particularly important for the steady operation of electric machine controller.The structure of traditional controller includes casing, case lid and casing Interior assembly, installs, uses, safeguards that friendly is poor.
At present Motor for Electric Automobile main flow has permagnetic synchronous motor and asynchronous machine, part low-speed vehicle use permanent magnetism without Brush motor, in traditional design, a kind of motor needs corresponding a kind of controller, compatible poor.
Utility model content
This utility model has designed and developed a kind of liquid cold control for electric automobile, overcomes existing controller cooling Water channel sealing is poor, easily leaks, the defect of radiating effect difference.
What another purpose of the present utility model was overcomes existing controller easily to receive electromagnetic interference, and electromagnetic compatibility Property difference defect.
The technical scheme that this utility model provides is:
A kind of liquid cold control for electric automobile, including:
Housing, its bottom surface has opening;And
Cooling water channel, it is arranged on described housing bottom, the cooling water channel described in described open communication;
Water channel cover plate, it covers fixes over said opening, is used for sealing described opening.
Preferably, described housing also includes upper cover, is formed on above-mentioned cooling water channel top, between housing and upper cover and accommodates Space.
Preferably, described housing surrounding is provided with reinforcement.
Preferably, described housing sidewall is provided with vent.
Preferably, described on cover and be provided with connection jaws, at described connection jaws, be provided with wiring cover plate.
Preferably, be disposed with IGBT circuit board in described receiving space from bottom to top, IGBT drives plate, barricade And master control borad.
Preferably, described IGBT drives plate to be welded on described IGBT circuit board.
Preferably, described water channel cover plate welds over said opening by the way of agitating friction welds.
Preferably, described housing sidewall is provided with jack, at described jack, Waterproof lock is installed, be used for installing Power cable.
Preferably, described Waterproof lock rear is connected with exchange bracer and AC copper-line in turn.
The beneficial effects of the utility model are: this utility model devises a kind of electric machine controller, takes into full account in design The convenience installing, use, safeguard, change;Take into full account the compatibility of controller needed for different electric system;Fully examine Consider the Electro Magnetic Compatibility of electric machine controller self.
Accompanying drawing explanation
Fig. 1 is liquid cold control population structure schematic diagram used for electric vehicle described in the utility model.
Fig. 2 is the water channel cover plate schematic diagram using conventional seals mode.
Fig. 3 uses the water channel cover plate schematic diagram that agitating friction welds.
Fig. 4 is liquid cold control decomposition view used for electric vehicle described in the utility model.
Detailed description of the invention
Below in conjunction with the accompanying drawings this utility model is described in further detail, to make those skilled in the art with reference to explanation Book word can be implemented according to this.
As it is shown in figure 1, this utility model provides a kind of liquid cold control used for electric vehicle, including casing, described housing Lower house 110 and the upper cover 120 covered on lower house 110 by upper opening form.It is provided with in the bottom of lower box 110 Cooling water channel.
As shown in Figure 2 and Figure 3, described cooling water channel is an entirety from processing technique and actual condition with housing design, makes Controller entirety is the compactest;Water channel cover plate 130 design is different from the mode of general sealing strip sealing means or argon arc welding, water Road cover plate 130 uses the welding manner that agitating friction welds, and is welded on the bottom of lower house 110, high degree ensure that sealing Reliability, do not have the thinnest leakage caused of solder in tradition argon arc welding simultaneously yet or solder too much penetrate into the feelings of water channel Condition.
Remainder on described housing devises air channel, on the one hand can alleviate controller weight, also enhance simultaneously The cooling of controller.
As shown in Figure 4, according to housing bottom zones of different can groove depth, the region beyond water channel is according to enclosure interior The position of screw hole is sat and is dodged fluting accordingly;The jack position of power connectors in housing lateral layout, power connectors Compact Layout makes controller overall width diminish, and improves power density;Waterproof lock 240 is installed at jack position. Upper cover 120 is fixed the sinking design of screw and is made whole controller marginal surface smooth.Upper cover 120 is provided with openable Wiring cover plate 140, the design of wiring cover plate 140 makes to need not open whole upper cover 120 can complete power line wiring.Shell The design of body surrounding reinforcement adds the intensity of controller housing.
Be disposed with IGBT circuit board 150 in housing from top to bottom, IGBT drives plate 160, barricade 170 and master control Plate 180.Also include DC-Link electric capacity 190, current sensor 210, exchange bracer 220 and AC copper-line 230.
This utility model is optimized design from the angle of compatible different electric systems to master control borad, it is ensured that right Various electric systems are the most compatible.The double-core that have employed DSP+CPLD on plate processes framework, and this framework make use of DSP High-speed figure processes and motor controls advantage, make use of CPLD real-time on fail-safe design, extending out I/O interface Customizability on interrelated logic, the motility in bus time-sharing reuse plan, ensure that the real-time of control greatly, carry The high reliability of error protection, makes to be possibly realized multiple electric system compatibility simultaneously.
Controller has been carried out designing targetedly by this utility model from the angle of electromagnetic compatibility.Main topological loop uses thin Membrane capacitance is as DC-Link, it is provided that ripple current required under each operating mode of controller, for extending battery on electric automobile Life-span has great benefit;The stack bus bar being connected by between direct current lead-in wire terminal and thin-film capacitor can be to a certain extent Reduce the stray inductance of commutation circuit;The low sense design of thin-film capacitor and and IGBT between the distance that shortens as far as possible of terminal can So that stray parameter reduces as far as possible on whole commutation circuit.In addition, Y is devised targetedly at DC-Link end Electric capacity, devises Absorption Capacitance between DC+, the DC-at IGBT.It is minimum that global design makes stray parameter in loop be down to, The EMI that the reduction of stray parameter makes electric machine controller overall reduces.The most also reserve at direct current lead-in wire terminal and exchange leading-out terminal Can install the position of magnet ring, installing additional of magnet ring can make system entirety EMS performance improve.
This utility model makes same master control borad be applicable to the full extent not by rationally and cleverly circuit design Same electric system;Designed by the optimization of main topological loop, the screening of key components, improve motor control as far as possible The Electro Magnetic Compatibility of device.
Although embodiment of the present utility model is disclosed as above, but it is not restricted in description and embodiment Listed utilization, it can be applied to various applicable field of the present utility model completely, for those skilled in the art, It is easily achieved other amendment, therefore under the general concept limited without departing substantially from claim and equivalency range, this reality It is not limited to specific details and shown here as the legend with description with novel.

Claims (10)

1. the liquid cold control for electric automobile, it is characterised in that including:
Housing, its bottom surface has opening;And
Cooling water channel, it is arranged on described housing bottom, the cooling water channel described in described open communication;
Water channel cover plate, it covers fixes over said opening, is used for sealing described opening.
Liquid cold control for electric automobile the most according to claim 1, it is characterised in that described housing also includes Lid, is formed on above-mentioned cooling water channel top, between housing and upper cover and accommodates space.
Liquid cold control for electric automobile the most according to claim 2, it is characterised in that described housing surrounding is arranged There is reinforcement.
Liquid cold control for electric automobile the most according to claim 3, it is characterised in that set in described housing sidewall It is equipped with vent.
Liquid cold control for electric automobile the most according to claim 4, it is characterised in that cover on described and be provided with Connection jaws, is provided with wiring cover plate at described connection jaws.
Liquid cold control for electric automobile the most according to claim 2, it is characterised in that in described receiving space certainly Lower and on be disposed with IGBT circuit board, IGBT drives plate, barricade and master control borad.
Liquid cold control for electric automobile the most according to claim 6, it is characterised in that described IGBT drives plate weldering It is connected on described IGBT circuit board.
Liquid cold control for electric automobile the most according to claim 1, it is characterised in that described water channel cover plate passes through The mode of agitating friction weldering is welded over said opening.
Liquid cold control for electric automobile the most according to claim 8, it is characterised in that set in described housing sidewall It is equipped with jack, at described jack, Waterproof lock is installed, be used for power cable is installed.
Liquid cold control for electric automobile the most according to claim 9, it is characterised in that after described Waterproof lock Side is connected with exchange bracer and AC copper-line in turn.
CN201620539363.7U 2016-06-06 2016-06-06 A liquid cooling controller for electric automobile Active CN205661323U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201620539363.7U CN205661323U (en) 2016-06-06 2016-06-06 A liquid cooling controller for electric automobile

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201620539363.7U CN205661323U (en) 2016-06-06 2016-06-06 A liquid cooling controller for electric automobile

Publications (1)

Publication Number Publication Date
CN205661323U true CN205661323U (en) 2016-10-26

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201620539363.7U Active CN205661323U (en) 2016-06-06 2016-06-06 A liquid cooling controller for electric automobile

Country Status (1)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106654645A (en) * 2016-12-30 2017-05-10 上海航天科工电器研究院有限公司 Interconnected commutated board card integration and heat dissipation integrated control box

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106654645A (en) * 2016-12-30 2017-05-10 上海航天科工电器研究院有限公司 Interconnected commutated board card integration and heat dissipation integrated control box

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