CN107528482A - A kind of design method for optimizing inverter internal layout - Google Patents

A kind of design method for optimizing inverter internal layout Download PDF

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Publication number
CN107528482A
CN107528482A CN201710173455.7A CN201710173455A CN107528482A CN 107528482 A CN107528482 A CN 107528482A CN 201710173455 A CN201710173455 A CN 201710173455A CN 107528482 A CN107528482 A CN 107528482A
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CN
China
Prior art keywords
cabling
layout
plate
design
power
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710173455.7A
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Chinese (zh)
Inventor
刘少朋
蔡守平
庄飞
张宇
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Acrel Co Ltd
Jiangsu Acrel Electrical Manufacturing Co Ltd
Original Assignee
Acrel Co Ltd
Jiangsu Acrel Electrical Manufacturing Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Acrel Co Ltd, Jiangsu Acrel Electrical Manufacturing Co Ltd filed Critical Acrel Co Ltd
Priority to CN201710173455.7A priority Critical patent/CN107528482A/en
Publication of CN107528482A publication Critical patent/CN107528482A/en
Pending legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02MAPPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M7/00Conversion of ac power input into dc power output; Conversion of dc power input into ac power output
    • H02M7/003Constructional details, e.g. physical layout, assembly, wiring or busbar connections

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Inverter Devices (AREA)

Abstract

The present invention relates to a kind of design method for optimizing inverter internal layout, including structure design, component placement, board layout and cabling layout;Described structure design is designed including full aluminium fuselage, and fuselage is divided into upper lid, housing and radiator;Described component placement uses layout designs that are compact and being easy to wiring;Described wiring board design is that wiring board is divided into power cell, control unit, display unit and power subsystem;Described cabling layout avoids the cabling design of power device using connecting nearby.Compared with prior art, the present invention is laid out using brand-new internal structure, the advantages that making the maintenance in later stage more convenient.

Description

A kind of design method for optimizing inverter internal layout
Technical field
The present invention relates to inverter topology, more particularly, to a kind of design method for optimizing inverter internal layout.
Background technology
Inverter is the equipment for direct current being transformed into alternating current, and inverter internal layout is divided into two on the market at present Kind design, one kind is to be divided into two layers of design in casing, but this design make it that wiring technics comparing is complicated in production process, after Phase safeguards also relatively difficult, but in order to reduce volume and improve power density, most of producer is still with this design.It is a kind of It is single layer designs in casing, this design is more convenient in later maintenance, but internal cabling technics comparing is complicated, production Process can be comparatively laborious, and for inverter in the running in later stage, it is cumbersome that the power device of heating can influence inverter internal Cabling, make aging circuit, and then influence the life-span of inverter, the result of the fault rate increase of machine can make the O&M cost in later stage Increase.Thus if inverter will produce very big without the interior layout design of maturation to the safe and stable operation of inverter Obstacle.
The content of the invention
It is an object of the present invention to overcome the above-mentioned drawbacks of the prior art and provide in one kind optimization inverter The design method of portion's layout.
The purpose of the present invention can be achieved through the following technical solutions:
A kind of design method for optimizing inverter internal layout, including structure design, component placement, board layout and walk Line is laid out;Described structure design is designed including full aluminium fuselage, and fuselage is divided into upper lid, housing and radiator;Described member Part layout uses layout designs that are compact and being easy to wiring;Described wiring board design be by wiring board be divided into power cell, Control unit, display unit and power subsystem;Using connecting nearby, the cabling for avoiding power device is set described cabling layout Meter.
The assembling process of described structure design is as follows:First radiator and housing screw connection, work as internal circuit board Connected with after the completion of cabling scheduling and planning with lid and housing on key screw.
Described power cell includes direct current component, Converting Unit and AC portion, and the effect of described direct current component is DC voltage is increased to busbar voltage, DC voltage sampling and DC current sampling;The effect of described Converting Unit is handle Direct current is converted into exchange and busbar voltage sampling, and the effect of described AC portion is ac filter, alternating voltage sampling, exchange Current sample, leakage current test and Control.
The effect of described control unit is responsible for the sampling of various signals and sending for drive signal;Described power supply Part is responsible for the power supply of control unit, relay and fan;Described display unit is the display and communication of inverter.
Described cabling layout is divided into three kinds of cabling layouts, respectively power line cabling layout, power line cabling layout and letter Number line cabling layout;
Wherein the cabling of power line is that two-way direct current accesses direct current plate, access boost inductance output busbar voltage, positive and negative mother Line voltage accesses inversion plate, and AC inductance is output to after inversion plate incoming transport inductance, by exchanging plate output;
The cabling of power line is that power panel output is connected to control panel, and relay is connected to the power supply output of fan and exchanged Plate;
The cabling of signal wire is DC voltage and current sample is connected to control panel, and boosting driving is connected to control with winding displacement Plate, the driving of inversion plate divide three-phase drive Access Control plate, and exchange plate then all signal is connected to control by a winding displacement Making sheet, display board are arranged on upper lid, introduced with winding displacement, communication interface connects out also by terminal.
Compared with prior art, the present invention has advantages below:
1st, it is laid out using brand-new internal structure, makes the maintenance in later stage more convenient;
2nd, using the board layout of modular, make internal structure more compact, the wiring board of modular is also later maintenance Provide convenience;
3rd, using new wiring technique, combined circuit board design so that wiring is simple, avoids power device, reduces inversion Device fault rate, improve the life-span of inverter.
Brief description of the drawings
Fig. 1 is the schematic diagram for the aluminium shell structure that the present invention designs;
Fig. 2 is the schematic diagram for the internal functional elements structure that the present invention designs.
In wherein Fig. 1 shown in label:
1st, upper cover plate, 2, middle casing, 3, radiator, 4, display board.
In Fig. 2 shown in label:
5th, inversion plate, 6, control panel, 7, exchange plate, 8, direct current plate, 9 power panels.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete Site preparation describes, it is clear that described embodiment is the part of the embodiment of the present invention, rather than whole embodiments.Based on this hair Embodiment in bright, the every other reality that those of ordinary skill in the art are obtained on the premise of creative work is not made Example is applied, should all belong to the scope of protection of the invention.
A kind of design for optimizing inverter internal layout, including the design of full aluminium fuselage and internal functional elements are including following Several parts:
1) structure design;The structure design of the design is full aluminium fuselage, is divided into lid, housing and radiator, the mistake of assembling Cheng Zhongxian is radiator and housing screw connection, when internal circuit board and cabling scheduling and planning are completed, with lid on key screw and Housing connects, and installation is simple, small volume, full aluminium fuselage, and body weight is light.
2) component placement;The components' placement of the design is using compact layout designs and is easy to the layout of wiring to set Meter.
3) board layout;The wiring board design of the design is divided into power cell, control unit, display unit and power supply list Member.Power cell includes direct current plate, inversion plate and exchanges plate.The such maintenance being designed with beneficial to the later stage and the analysis of problem.
4);Cabling is laid out;The cabling of the design avoids the cabling design of power device using connecting nearby.It is such Design is readily produced installation, also strengthens the stability and reliability of inverter.
The design principle of the present invention is specific as follows:
Inverter is the equipment for direct current being transformed into alternating current, is divided into direct current component, Converting Unit with exchange portion Point, the design is divided into power cell, control unit, power subsystem and display unit according to this division wiring board design, wiring board. Power cell is divided into direct current component, Converting Unit and AC portion, and the effect of direct current component is that DC voltage is increased to bus Voltage, DC voltage sampling and DC current sampling.The effect of Converting Unit is that direct current is converted into exchange and busbar voltage to adopt Sample.The effect of AC portion is ac filter, alternating voltage sampling, alternating current sampling, leakage current test and Control. The effect of control unit is responsible for the sampling of various signals and sending for drive signal.Power unit be responsible for control unit, The power supply of relay and fan.Display unit is the display and communication of inverter.Such layout designs make the layout of inside more What is added is compact, and the maintenance for later stage inverter provides facility.
The layout of cabling is divided into three kinds of cablings, power line, power line and signal wire.
The cabling two-way direct current access direct current plate of power line, access boost inductance output busbar voltage, positive and negative busbar voltage Inversion plate is accessed, AC inductance is output to after inversion plate incoming transport inductance, by exchanging plate output.
The cabling of power line is that power panel output is connected to control panel, and relay is connected to the power supply output of fan and exchanged Plate
The cabling DC voltage and current sample of signal wire are connected to control panel, and boosting driving is connected to control with winding displacement Plate, the driving of inversion plate divide three-phase drive Access Control plate, and exchange plate then all signal is connected to control by a winding displacement Making sheet, display board are arranged on upper lid, introduced with winding displacement, communication interface connects out also by terminal.
Such interior layout design ensures the cooling requirements of inverter, also can guarantee that winding displacement away from heater element, reduces Fault of converter rate, improve the life-span of inverter.
The present invention aluminium shell structure and internal functional elements structure as depicted in figs. 1 and 2, all aluminums and function list Member is effectively assembled by screw.Device is molded side by the aluminum of radiator 3 and carried.
Four road direct currents are electrically connected to dc switch, and two-way is synthesized through dc switch, are connected to direct current plate 8, and boost inductance connects Direct current plate 8 is connected to, the bus of DC voltage is connected to inversion plate 5, and inversion plate 5 is connected to exchange plate 7, exchange by inversion inductor Plate 7 exports.Sampled signal is connected to control panel 6 by winding displacement, and power panel 9 is that control panel 6 provides power supply with plate 7 is exchanged.
Direct current plate 8, inversion plate 5, plate 7, boost inductance and ac filter inductance held against heat sink layout are exchanged, it is so favourable In the radiating of power device, and control panel 6 and power panel 9 are on the electric capacity of direct current plate 8 and inversion plate 5, so that mould The wiring board line of block formula is most short, and line also avoids power device, avoids the later stage from causing winding displacement with the operation of inverter Aging.
The foregoing is only a specific embodiment of the invention, but protection scope of the present invention is not limited thereto, any Those familiar with the art the invention discloses technical scope in, various equivalent modifications can be readily occurred in or replaced Change, these modifications or substitutions should be all included within the scope of the present invention.Therefore, protection scope of the present invention should be with right It is required that protection domain be defined.

Claims (5)

1. a kind of design method for optimizing inverter internal layout, it is characterised in that including structure design, component placement, circuit Plate is laid out and cabling layout;Described structure design is designed including full aluminium fuselage, and fuselage is divided into upper lid, housing and radiating Device;Described component placement uses layout designs that are compact and being easy to wiring;Described wiring board design is by wiring board point Success rate unit, control unit, display unit and power subsystem;Described cabling layout avoids power device using connecting nearby The cabling design of part.
A kind of 2. design method for optimizing inverter internal layout according to claim 1, it is characterised in that described knot The assembling process of structure design is as follows:First radiator and housing screw connection, when internal circuit board and cabling scheduling and planning are complete Lid and housing connect on Cheng Houyong key screws.
A kind of 3. design method for optimizing inverter internal layout according to claim 1, it is characterised in that described work( Rate unit includes direct current component, Converting Unit and AC portion, and the effect of described direct current component is that DC voltage is increased to Busbar voltage, DC voltage sampling and DC current sampling;The effect of described Converting Unit be direct current be converted into exchange and Busbar voltage samples, and the effect of described AC portion is ac filter, alternating voltage sampling, alternating current sampling, leakage current Detection and Control.
A kind of 4. design method for optimizing inverter internal layout according to claim 1, it is characterised in that described control The effect of unit processed is responsible for the sampling of various signals and sending for drive signal;It is single that described power unit is responsible for control The power supply of member, relay and fan;Described display unit is the display and communication of inverter.
5. a kind of design method for optimizing inverter internal layout according to claim 1, it is characterised in that described walks Line layout is divided into three kinds of cabling layouts, respectively power line cabling layout, power line cabling layout and signal wire cabling layout;
Wherein the cabling of power line is that two-way direct current accesses direct current plate, access boost inductance output busbar voltage, positive and negative busbar electricity Crimp into inversion plate, AC inductance is output to after inversion plate incoming transport inductance, by exchanging plate output;
The cabling of power line is that power panel output is connected to control panel, and relay is connected to the power supply output of fan and exchanges plate;
The cabling of signal wire is DC voltage and current sample is connected to control panel, and boosting driving is connected to control panel with winding displacement, The driving of inversion plate divides three-phase drive Access Control plate, and exchanges plate then all signal is connected to control by a winding displacement Plate, display board are arranged on upper lid, introduced with winding displacement, communication interface connects out also by terminal.
CN201710173455.7A 2017-03-22 2017-03-22 A kind of design method for optimizing inverter internal layout Pending CN107528482A (en)

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Application Number Priority Date Filing Date Title
CN201710173455.7A CN107528482A (en) 2017-03-22 2017-03-22 A kind of design method for optimizing inverter internal layout

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710173455.7A CN107528482A (en) 2017-03-22 2017-03-22 A kind of design method for optimizing inverter internal layout

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109962481A (en) * 2019-04-09 2019-07-02 深圳市恩玖科技有限公司 A kind of free-standing three level parallel type active power quality devices of three-phase
CN110048620A (en) * 2019-05-14 2019-07-23 王文龙 One kind being based on modular power assembly sub-module assemblies

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN204145312U (en) * 2014-10-11 2015-02-04 广州三晶电气有限公司 A kind of three-phase photovoltaic grid-connected inverting device
CN205407618U (en) * 2016-03-02 2016-07-27 广州三晶电气股份有限公司 Serial type three -phase photovoltaic inverter of intelligence group
CN106300432A (en) * 2016-11-08 2017-01-04 中国东方电气集团有限公司 A kind of Modular photovoltaic combining inverter of integrated DC distribution

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN204145312U (en) * 2014-10-11 2015-02-04 广州三晶电气有限公司 A kind of three-phase photovoltaic grid-connected inverting device
CN205407618U (en) * 2016-03-02 2016-07-27 广州三晶电气股份有限公司 Serial type three -phase photovoltaic inverter of intelligence group
CN106300432A (en) * 2016-11-08 2017-01-04 中国东方电气集团有限公司 A kind of Modular photovoltaic combining inverter of integrated DC distribution

Non-Patent Citations (1)

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Title
王港元: "电子设计制作基础", vol. 1, 30 September 2011, 江西科学技术出版社, pages: 5 - 10 *

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109962481A (en) * 2019-04-09 2019-07-02 深圳市恩玖科技有限公司 A kind of free-standing three level parallel type active power quality devices of three-phase
CN109962481B (en) * 2019-04-09 2023-04-14 深圳市恩玖科技有限公司 Three-phase independent three-level parallel active power quality device
CN110048620A (en) * 2019-05-14 2019-07-23 王文龙 One kind being based on modular power assembly sub-module assemblies

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