CN209072351U - Photovoltaic DC-to-AC converter shell - Google Patents
Photovoltaic DC-to-AC converter shell Download PDFInfo
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- CN209072351U CN209072351U CN201821762393.XU CN201821762393U CN209072351U CN 209072351 U CN209072351 U CN 209072351U CN 201821762393 U CN201821762393 U CN 201821762393U CN 209072351 U CN209072351 U CN 209072351U
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- Y02E10/50—Photovoltaic [PV] energy
- Y02E10/56—Power conversion systems, e.g. maximum power point trackers
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Abstract
Description
技术领域technical field
本实用新型涉及光伏发电技术领域,尤其涉及一种光伏逆变器壳体。The utility model relates to the technical field of photovoltaic power generation, in particular to a photovoltaic inverter casing.
背景技术Background technique
光伏发电技术作为一种清洁能源、可再生能源,已经在全球范围内得到了广泛应用。其中光伏逆变器承担将光伏板经光照转换的直流电能逆变成交流电能的作用,是光伏发电系统中的关键部件。As a clean energy and renewable energy, photovoltaic power generation technology has been widely used around the world. Among them, the photovoltaic inverter is responsible for inverting the DC power converted by the photovoltaic panels into AC power, and is a key component in the photovoltaic power generation system.
电感作为逆变电路中的重要功能器件,一直以来都存在占用空间大,散热量高,且对周边器件存在电磁干扰。由于电感自身功能限制,其体积难以缩小。因此如何提高散热效率,减少电磁干扰,进一步促进产品的小型化成为亟待解决的问题。As an important functional device in the inverter circuit, the inductor has always taken up a large space, has a high heat dissipation, and has electromagnetic interference to the surrounding devices. Due to the limitation of the function of the inductor itself, its volume is difficult to reduce. Therefore, how to improve heat dissipation efficiency, reduce electromagnetic interference, and further promote the miniaturization of products has become an urgent problem to be solved.
现有逆变器电感通常的安装方式为安装在壳体内部,占用逆变器内部空间,且电感散热效果较差,电感热量会影响内部其他器件。另外,现有的部分逆变器产品将电感放置在电感盒中,再将电感盒安装在逆变器壳体外部,其装配复杂,电感盒与机壳需要做防水处理,有失效风险。The conventional installation method of the existing inverter inductor is to install inside the housing, occupying the internal space of the inverter, and the heat dissipation effect of the inductor is poor, and the heat of the inductor will affect other internal devices. In addition, some existing inverter products place the inductor in the inductor box, and then install the inductor box outside the inverter housing. The assembly is complicated, and the inductor box and the housing need to be waterproofed, which has the risk of failure.
实用新型内容Utility model content
本实用新型的目的是提供一种光伏逆变器壳体,能优化电感的布局,且利于电感散热,有效利用整机空间,促进产品的小型化并具有更高的防护可靠性。The purpose of the utility model is to provide a photovoltaic inverter casing, which can optimize the layout of the inductor, facilitate the heat dissipation of the inductor, effectively utilize the space of the whole machine, promote the miniaturization of the product, and have higher protection reliability.
本实用新型的上述目的可采用下列技术方案来实现:Above-mentioned purpose of the present utility model can adopt following technical scheme to realize:
本实用新型提供一种光伏逆变器壳体,包括:The utility model provides a photovoltaic inverter housing, comprising:
外壳体,具有开口端,所述外壳体内形成有至少一个下沉式电感腔,至少一个所述下沉式电感腔自所述外壳体的底壁向外凸设形成至少一个电感腔体,所述外壳体的底壁外侧设有功率板散热器,所述功率板散热器位于所述至少一个电感腔体的一侧;The outer casing has an open end, at least one sunken inductance cavity is formed in the outer casing, and at least one of the sunken inductance cavity is protruded outward from the bottom wall of the outer casing to form at least one inductance cavity, so The outer side of the bottom wall of the outer casing is provided with a power board radiator, and the power board radiator is located on one side of the at least one inductor cavity;
密封盖,密封连接在所述外壳体的开口端。A sealing cover is sealingly connected to the open end of the outer casing.
在本实用新型的实施方式中,所述至少一个电感腔体并排设置在所述外壳体的一侧,所述功率板散热器位于所述外壳体的另一侧。In an embodiment of the present invention, the at least one inductor cavity is arranged side by side on one side of the outer casing, and the power board heat sink is located at the other side of the outer casing.
在本实用新型的实施方式中,所述电感腔体的底壁外侧设有多个电感散热鳍片,所述功率板散热器由多个功率板散热鳍片组成。In the embodiment of the present invention, a plurality of inductance heat dissipation fins are provided on the outer side of the bottom wall of the inductor cavity, and the power board heat sink is composed of a plurality of power board heat dissipation fins.
在本实用新型的实施方式中,所述下沉式电感腔内设有能盛托电感的电感支架。In the embodiment of the present invention, an inductor bracket capable of holding the inductor is arranged in the sunken inductor cavity.
在本实用新型的实施方式中,所述电感支架具有周侧壁架及连接在所述周侧壁架下部的底架,所述周侧壁架和所述底架上均设有多个镂空孔。In an embodiment of the present invention, the inductor bracket has a peripheral side wall frame and a bottom frame connected to the lower part of the peripheral side wall frame, and a plurality of hollows are provided on the peripheral side wall frame and the bottom frame. hole.
在本实用新型的实施方式中,所述底架的水平高度高于所述周侧壁架的底端的水平高度,在所述电感支架置入所述下沉式电感腔内的状态下,所述电感支架的底架与所述下沉式电感腔的底壁之间具有缝隙。In the embodiment of the present invention, the horizontal height of the bottom frame is higher than the horizontal height of the bottom end of the peripheral side wall frame. There is a gap between the bottom frame of the inductor support and the bottom wall of the sunken inductor cavity.
在本实用新型的实施方式中于,在盛放有所述电感的所述电感支架置入所述下沉式电感腔内的状态下,所述电感与所述下沉式电感腔之间形成有空隙,所述空隙内能填充电感灌封胶。In the embodiment of the present invention, when the inductor bracket containing the inductor is placed in the sunken inductor cavity, the inductor and the sunken inductor cavity are formed between the inductor and the sunken inductor cavity. There are voids, and the inductance potting compound can be filled in the voids.
在本实用新型的实施方式中,所述至少一个电感腔体和所述功率板散热器与所述外壳体一体成型。In an embodiment of the present invention, the at least one inductor cavity and the power board heat sink are integrally formed with the outer casing.
在本实用新型的实施方式中,所述密封盖与所述外壳体的开口端之间设有密封条。In an embodiment of the present invention, a sealing strip is provided between the sealing cover and the open end of the outer casing.
本实用新型的光伏逆变器壳体的特点及优点是:本实用新型有效解决了光伏逆变器中电感占用设备内部空间且散热效果差的问题,本实用新型的光伏逆变器壳体,具有结构紧凑、组装简单、散热效果好、可靠性高和外形美观的优点。The features and advantages of the photovoltaic inverter housing of the utility model are as follows: the utility model effectively solves the problem that the inductance in the photovoltaic inverter occupies the internal space of the equipment and the heat dissipation effect is poor. It has the advantages of compact structure, simple assembly, good heat dissipation effect, high reliability and beautiful appearance.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions in the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the description of the embodiments. Obviously, the drawings in the following description are only some implementations of the present invention. For example, for those of ordinary skill in the art, other drawings can also be obtained based on these drawings without any creative effort.
图1为本实用新型光伏逆变器壳体的结构示意图。FIG. 1 is a schematic structural diagram of a photovoltaic inverter casing of the present invention.
图2为本实用新型的光伏逆变器壳体的外壳体的仰视立体图。2 is a bottom perspective view of the outer casing of the photovoltaic inverter casing of the present invention.
图3为本实用新型的光伏逆变器壳体的电感支架的结构示意图。FIG. 3 is a schematic structural diagram of the inductance support of the photovoltaic inverter housing of the present invention.
图4为本实用新型的光伏逆变器壳体的剖视结构示意图。4 is a schematic cross-sectional structural diagram of a photovoltaic inverter casing of the present invention.
图5为本实用新型的光伏逆变器壳体的外壳体内安装有电感的结构示意图。FIG. 5 is a schematic structural diagram of an inductor installed in the outer shell of the photovoltaic inverter casing of the present invention.
附图符号说明:1、外壳体;11、开口端;111、密封条;12、电感腔体;121、下沉式电感腔;122、电感散热鳍片;13、底壁;14、功率板散热器;141、功率板散热鳍片;15、周侧壁;16、容纳腔;2、密封盖;3、电感;31、电感引线;4、电感支架;41、周侧壁架;411、镂空孔;42、底架;421、镂空孔;5、缝隙;6、电感灌封胶。Description of the drawings: 1. Outer casing; 11. Open end; 111. Sealing strip; 12. Inductance cavity; 121. Sunken inductor cavity; 122. Inductance cooling fin; radiator; 141, heat dissipation fins of power board; 15, peripheral side wall; 16, accommodating cavity; 2, sealing cover; 3, inductor; 31, inductor lead wire; 4, inductor bracket; 41, peripheral side wall frame; 411, Hollow hole; 42, chassis; 421, hollow hole; 5, gap; 6, inductance potting glue.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
需要说明的是,当元件被称为“固定于”或“设置于”另一个元件,它可以直接在另一个元件上或者可能存在居中元件。当一个元件被称为是“连接于”另一个元件,它可以是直接连接到另一个元件或者可能存在居中元件。It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or intervening elements may be present. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or intervening elements may be present.
如图1所示,本实用新型提供了一种光伏逆变器壳体,包括外壳体1和密封盖2,其中:外壳体1具有开口端11,所述外壳体1内形成有至少一个下沉式电感腔121,至少一个所述下沉式电感腔121自所述外壳体1的底壁13向外凸设形成至少一个电感腔体12,所述外壳体1的底壁13外侧设有功率板散热器14,所述功率板散热器14位于所述至少一个电感腔体12的一侧;密封盖2密封连接在所述外壳体1的开口端11。As shown in FIG. 1 , the present invention provides a photovoltaic inverter casing, comprising an outer casing 1 and a sealing cover 2 , wherein: the outer casing 1 has an open end 11 , and at least one lower part is formed in the outer casing 1 . A sink-type inductor cavity 121, at least one of the sink-type inductor cavities 121 protrudes outward from the bottom wall 13 of the outer casing 1 to form at least one inductor cavity 12, and the outer side of the bottom wall 13 of the outer casing 1 is provided with The power board heat sink 14 is located on one side of the at least one inductor cavity 12 ; the sealing cover 2 is sealed and connected to the open end 11 of the outer casing 1 .
具体是,外壳体1由铝合金材料制成,其大体呈长方体形,外壳体1的上端形成有开口端,其下端形成有底壁13,底壁13的外周缘设有呈矩形形状的周侧壁15,该周侧壁15与底壁13围设形成有容纳腔16。密封盖2大体呈长方体形,其密封连接在外壳体1的开口端11,在本实施例中,该密封盖2与外壳体1的开口端11之间设有一圈密封条111,该密封条111大体呈矩形形状,该密封盖2与外壳体1可通过螺钉或其他连接方式进行固定,密封条111被压缩在密封盖2和外壳体1的开口端11之间而实现密封容纳腔16的目的,达到防尘防水效果。Specifically, the outer casing 1 is made of an aluminum alloy material, which is generally in the shape of a rectangular parallelepiped. The upper end of the outer casing 1 is formed with an open end, and the lower end is formed with a bottom wall 13. The outer periphery of the bottom wall 13 is provided with a rectangular peripheral edge. The side wall 15 , the peripheral side wall 15 and the bottom wall 13 are surrounded by a receiving cavity 16 . The sealing cover 2 is generally in the shape of a cuboid, and is sealedly connected to the open end 11 of the outer casing 1. In this embodiment, a sealing strip 111 is provided between the sealing cover 2 and the open end 11 of the outer casing 1. The sealing strip 111 is generally rectangular in shape, the sealing cover 2 and the outer casing 1 can be fixed by screws or other connection methods, and the sealing strip 111 is compressed between the sealing cover 2 and the open end 11 of the outer casing 1 to seal the accommodating cavity 16. The purpose is to achieve dustproof and waterproof effect.
在本实施例中,在外壳体1的容纳腔16内,自底壁13的内侧向底壁13的外侧方向形成有至少一个下沉式电感腔121,每个下沉式电感腔121均与容纳腔16相连通,该下沉式电感腔121自底壁13的外侧凸出形成电感腔体12,如图2所示,也即从外壳体1的外部看,在外壳体1的底壁13上凸设有至少一个电感腔体12。本实用新型将电感腔体12设计为凸出形成于外壳体1的外部,有利于减少电感3对内部器件的电磁干扰,由于无需再单独安装电感盒,装配步骤更加简单,且具有更高的防护可靠性。In this embodiment, in the accommodating cavity 16 of the outer casing 1, at least one sunken inductance cavity 121 is formed from the inner side of the bottom wall 13 to the outer side of the bottom wall 13, and each sunken inductance cavity 121 is connected with The accommodating cavity 16 is connected to each other, and the sunken inductor cavity 121 protrudes from the outer side of the bottom wall 13 to form the inductor cavity 12 , as shown in FIG. At least one inductor cavity 12 is protruded above the 13 . In the present invention, the inductance cavity 12 is designed to protrude outside the outer casing 1, which is beneficial to reduce the electromagnetic interference of the inductance 3 to the internal devices. Since there is no need to install the inductance box separately, the assembly steps are simpler, and it has a higher efficiency. Protection reliability.
在本实用新型中,至少一个电感腔体12并排设置在外壳体1的一侧,在本实施例中,在外壳体1内共形成有四个下沉式电感腔121,四个下沉式电感腔121并排设置形成一列且布设在外壳体1的一侧,便于电感3集中布置和散热。当然,在其它的实施例中,在外壳体1内也可设有两个、三个、五个或更多个下沉式电感腔121,根据外壳体1的尺寸,可将多个下沉式电感腔121设置为多列且布设在外壳体1的一侧,在此不做限制。In the present invention, at least one inductor cavity 12 is arranged side by side on one side of the outer casing 1 . The inductor cavities 121 are arranged side by side to form a row and are arranged on one side of the outer casing 1 , which is convenient for the centralized arrangement and heat dissipation of the inductors 3 . Of course, in other embodiments, two, three, five or more submerged inductor cavities 121 may also be provided in the outer casing 1 . The inductor cavities 121 are arranged in multiple rows and are arranged on one side of the outer casing 1 , which is not limited here.
进一步的,由该些下沉式电感腔121形成的多个电感腔体12的底壁外侧设有多个电感散热鳍片122,以便帮助置入下沉式电感腔121内的电感3散热。Further, a plurality of inductance heat dissipation fins 122 are provided on the outer sides of the bottom walls of the plurality of inductance cavities 12 formed by the sunken inductance cavities 121 to help the inductors 3 placed in the sunken inductance cavities 121 to dissipate heat.
功率板散热器14设置在外壳体1的底壁13外侧,且位于至少一个电感腔体12的一侧,在本实施例中,该功率板散热器14由多个功率板散热鳍片141组成,其通过该些功率板散热鳍片141进行散热,提高了散热效果。该功率板散热器14和至少一个电感腔体12分设在外壳体1的两侧,二者分开布置,互不影响散热。The power board heat sink 14 is arranged outside the bottom wall 13 of the outer casing 1 and is located on one side of at least one inductor cavity 12 . In this embodiment, the power board heat sink 14 is composed of a plurality of power board heat sink fins 141 , which dissipates heat through the heat dissipation fins 141 of the power board, thereby improving the heat dissipation effect. The power board radiator 14 and the at least one inductor cavity 12 are respectively disposed on two sides of the outer casing 1, and the two are arranged separately and do not affect the heat dissipation of each other.
在本实用新型的一实施例中,该外壳体1、电感腔体12和功率板散热器14可一体成型,例如通过压铸工艺一体成型制造。In an embodiment of the present invention, the outer casing 1 , the inductor cavity 12 and the power board heat sink 14 can be integrally formed, for example, by a die-casting process.
根据本实用新型的一个实施方式,该下沉式电感腔121内设有能盛托电感3的电感支架4,该电感支架4能避免电感3与外壳体1直接接触。According to an embodiment of the present invention, an inductor bracket 4 capable of holding the inductor 3 is arranged in the sunken inductor cavity 121 , and the inductor bracket 4 can prevent the inductor 3 from directly contacting the outer casing 1 .
具体的,该电感支架4根据电感3的外形进行设计,本实施例中为一网状的圆筒形状,其采用绝缘材料制造,并满足耐热要求。如图3所示,该电感支架4具有周侧壁架41及连接在周侧壁架41下部的底架42,该周侧壁架41和底架42上均设有多个镂空孔411和多个镂空孔421。Specifically, the inductor bracket 4 is designed according to the shape of the inductor 3, and in this embodiment, it is a net-shaped cylindrical shape, which is made of insulating material and meets the requirements of heat resistance. As shown in FIG. 3 , the inductor bracket 4 has a peripheral side wall frame 41 and a bottom frame 42 connected to the lower part of the peripheral side wall frame 41 . The peripheral side wall frame 41 and the bottom frame 42 are both provided with a plurality of hollow holes 411 and A plurality of hollow holes 421 .
进一步的,如图4所示,该底架42的水平高度高于周侧壁架41的底端的水平高度,在电感支架4置入下沉式电感腔121内的状态下,该电感支架4的底架42与下沉式电感腔121的底壁之间具有缝隙5,也即该电感支架4的底架42呈架空状态。Further, as shown in FIG. 4 , the horizontal height of the bottom frame 42 is higher than the horizontal height of the bottom end of the peripheral side wall frame 41 . When the inductor bracket 4 is placed in the sunken inductor cavity 121 , the inductor bracket 4 There is a gap 5 between the bottom frame 42 and the bottom wall of the sunken inductor cavity 121 , that is, the bottom frame 42 of the inductor bracket 4 is in an overhead state.
当盛放有电感3的电感支架4置入下沉式电感腔121内的状态下,该电感3与下沉式电感腔121之间形成有空隙,在该空隙内能填充电感灌封胶。该电感灌封胶采用满足绝缘和耐热要求的导热硅胶,在固化前具有良好的流动性,能够穿过电感支架4上的多个镂空孔411和多个镂空孔421,而将整个下沉式电感腔121内部的空隙全部填满,并且由于电感支架4的底架42与下沉式电感腔121的底壁之间留有缝隙5,从而保证电感灌封胶将底部的缝隙5完全填充,避免了底部的电感灌封胶填充不足的情况。When the inductor bracket 4 containing the inductor 3 is placed in the sinking inductor cavity 121 , a gap is formed between the inductor 3 and the sinking inductor cavity 121 , and the inductor potting glue can be filled in the gap. The inductance potting compound adopts thermal conductive silica gel that meets the requirements of insulation and heat resistance, has good fluidity before curing, and can pass through the plurality of hollow holes 411 and the plurality of hollow holes 421 on the inductance bracket 4, and sink the whole The gaps inside the inductance cavity 121 are all filled, and there is a gap 5 between the bottom frame 42 of the inductance bracket 4 and the bottom wall of the sunken inductance cavity 121, so as to ensure that the gap 5 at the bottom is completely filled by the inductance potting glue , to avoid insufficient filling of the inductive potting compound at the bottom.
在本实用新型中,如图5所示,该电感3具有电感引线31,该电感引线31从下沉式电感腔121伸出,并与相关器件连接。In the present invention, as shown in FIG. 5 , the inductor 3 has an inductor lead 31 , and the inductor lead 31 protrudes from the sunken inductor cavity 121 and is connected with related devices.
本实用新型有效解决了光伏逆变器中电感占用设备内部空间且散热效果差的问题,本实用新型的光伏逆变器壳体,具有结构紧凑、组装简单、散热效果好、可靠性高和外形美观的优点。The utility model effectively solves the problems that the inductance in the photovoltaic inverter occupies the internal space of the equipment and the heat dissipation effect is poor. The photovoltaic inverter casing of the utility model has the advantages of compact structure, simple assembly, good heat dissipation effect, high reliability and appearance. Aesthetic advantages.
以上所述仅为本实用新型示意性的具体实施方式,并非用以限定本实用新型的范围。任何本领域的技术人员,在不脱离本实用新型的构思和原则的前提下所作出的等同变化与修改,均应属于本实用新型保护的范围。The above descriptions are only exemplary embodiments of the present invention, and are not intended to limit the scope of the present invention. Any equivalent changes and modifications made by those skilled in the art without departing from the concept and principles of the present invention shall fall within the protection scope of the present invention.
Claims (9)
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| CN201821762393.XU CN209072351U (en) | 2018-10-29 | 2018-10-29 | Photovoltaic DC-to-AC converter shell |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113107049A (en) * | 2021-04-23 | 2021-07-13 | 中国人民解放军海军工程大学 | Island reef photovoltaic water production system and water production method thereof |
| EP4560657A3 (en) * | 2023-11-25 | 2025-08-13 | Huawei Digital Power Technologies Co., Ltd. | Inverter and cable-free inductor |
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2018
- 2018-10-29 CN CN201821762393.XU patent/CN209072351U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113107049A (en) * | 2021-04-23 | 2021-07-13 | 中国人民解放军海军工程大学 | Island reef photovoltaic water production system and water production method thereof |
| EP4560657A3 (en) * | 2023-11-25 | 2025-08-13 | Huawei Digital Power Technologies Co., Ltd. | Inverter and cable-free inductor |
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Effective date of registration: 20230706 Address after: 710075 No. 2 Xifu Road, West Third Ring Road, Xi'an City, Shaanxi Province Patentee after: XI'AN XD POWER SYSTEMS Co.,Ltd. Patentee after: Xi'an Xidian Power Electronics Co.,Ltd. Patentee after: CHINA XD ELECTRIC Co.,Ltd. Address before: 710075 No. 2 Xifu Road, West Third Ring Road, Xi'an City, Shaanxi Province Patentee before: XI'AN XD POWER SYSTEMS Co.,Ltd. Patentee before: CHINA XD ELECTRIC Co.,Ltd. |