CN205634770U - Special cable spool loading and unloading car hopper - Google Patents

Abstract

The utility model relates to a special cable spool loading and unloading car hopper. It is including erecting the gusset, the chain link plate, triangular ribbed slab, the bottom plate, the posterior lateral plate, little triangle muscle, the spindle nose, a bearing, circlip is used to the axle, triangular ribbed slab is equipped with to both sides above the characterized by bottom plate, triangular ribbed slab and the rear end of the bottom plate are equipped with the posterior lateral plate, perpendicular gusset respectively is equipped with to the both sides position above the posterior lateral plate rear side, there is chain link plate dress between two perpendicular gussets in the middle of the posterior lateral plate, it is equipped with the spindle nose to erect the gusset outside, be equipped with the bearing on the spindle nose and fix the bearing on the spindle nose through circlip for the axle, it is inboard through little triangle muscle fixed connection posterior lateral plate to erect the gusset. The advantage is the reasonable compactness of structural design, and to cable spool's handling operation convenient and fast, factor of safety is high in the use, low in labor strength, and its appearance is pleasing to the eye, light in weight, low in manufacturing cost.

Description

Private cable drum loading-unloading vehicle hopper

Technical field

This utility model relates to loading-unloading vehicle field, is specifically related to a kind of private cable drum loading-unloading vehicle hopper.

Background technology

At present at cable industry, the special-purpose vehicle that cable disk is loaded and unloaded by needleless, existing traditional wire & cable factory's frame type stranding machine handling cable disk all uses electric single beam crane to carry out lifting operation, recruitment is many, the longest, and labor intensity is big, inefficiency, seriously restricts enterprise development.

And the electronic bracket stacker with secondary batteries hoisted of existing manual walking is with manually walking, accumulator, as the power source hoisted, hoists with the on-off control on control chamber, and handspike controls carrying, the handling facilities turned to.

But the electronic bracket stacker with secondary batteries hoisted of this manual walking is mainly used in factory floor, pallet unit load is torn open by merchandise warehouse, piling and short-distance transport operation, as used the electronic bracket stacker with secondary batteries hoisted of existing manual walking when loading and unloading cable disk, itself configuration is pallet fork form, and cable disk is cylinder, it is unfavorable for the handling of cable disk.Make troubles to operation, there is potential safety hazard, and work efficiency can not improve.

Summary of the invention

In order to solve foregoing invention problem, the utility model proposes employing DC control system, adapted bucket special, carry infrared illumination to show, Electronic control hoists, Non-follow control is walked, it is achieved a brand-new direct current private cable drum loading-unloading vehicle easy to operate, safety coefficient is high, low cost of manufacture, steering behaviour are good, labor intensity is low.

In order to reach foregoing invention purpose, the utility model proposes techniques below scheme:

nullPrivate cable drum loading-unloading vehicle，It includes frame system and frame 1、Hoisting system 2、Steering 3、Hydraulic system 4、Electric control system 5 and brakes 6，Described frame system and frame 1 includes door frame、Entablature、Middle cross beam、Lower channel-section steel、Rectangular tube、Deflecting roller fixed plate、Upper sealing plate、Left side plate、Casing 11、Straddle 12、Rear shrouding、Triangle gusset、End connector 13、Manumotive armrest 14，Two door frame upper ends are connected by entablature，Centre is connected by middle cross beam，Lower end is connected by lower channel-section steel，Both sides, front, door frame lower end are respectively equipped with a straddle 12，Rear, both sides, door frame lower end is equipped with rectangular tube，Rectangular tube upper end is equipped with upper sealing plate，Rectangular tube rear end is equipped with rear shrouding，Rectangular tube lower end is equipped with deflecting roller fixed plate，Rectangular tube both sides are equipped with left side plate，Upper sealing plate upper end is equipped with casing 11，Triangle gusset is contained in both sides, door frame lower end and connects left side plate，Left side plate both sides also have equipped with manumotive armrest 14，Middle cross beam is positioned at above casing 11 and in the middle of middle cross beam upper end equipped with two end connectors 13，Described hoisting system 2 includes hopper 7、Chain wheel assembly 8、Lift oil tank 9，Hopper 7 rear end is contained between door frame，Lift oil tank 9 is contained in casing 11 front，Lift oil tank 9 upper end connects in the middle of chain wheel assembly 8，Chain wheel assembly 8 two ends are rotating around equipped with chain 10，Two chain 10 one end are connected to two end connector 13 upper ends，The other end of two chains 10 connects in the middle of hopper 7 rear end，Steering 3 is arranged on deflecting roller fixed plate lower end，Hydraulic system 4 is contained in casing 11 inside lower end，Electric control system 5 is contained in casing 11 inner upper end，Brakes 6 is arranged on deflecting roller fixed plate lower end and is positioned at steering 3 side.

Described electrical apparatus control system 5 includes accumulator, photographic head 51, display screen 52, charging socket, external charger and each control switch 54, accumulator is arranged on frame system and frame 1 rear portion, photographic head 51 is arranged on rear side of casing 11 upper end, display screen 52 is arranged on casing 11 center upper portion position, external charger is separately configured, and charging socket 53 is arranged on casing 11 side, and safety box is installed on the control panel, each switch 54 that controls is installed on the control panel, and control panel is positioned at the oblique upper end of casing 11.

Described private cable drum loading-unloading vehicle hopper 7 includes perpendicular gusset 71, chain link plate 72, triangle gusset 73, base plate 74, back side panel 75, little triangle muscle 76, spindle nose 77, bearing 78, circlip for shaft 79, base plate 74 both sides above are equipped with triangle gusset 73, triangle gusset 73 and base plate 74 rear end are equipped with back side panel 75, above on rear side of back side panel 75, two side positions are respectively equipped with perpendicular gusset 71, chain link plate 72 is had to be contained in the middle of back side panel 75 between two perpendicular gussets 71, equipped with spindle nose 77 outside perpendicular gusset 71, it is fixed on spindle nose 77 equipped with bearing 78 and by 79 bearings 78 of circlip for shaft on spindle nose 77, back side panel 75 is connected by little triangle muscle 76 is fixing inside perpendicular gusset 71；Semi-circular groove 741 is had in the middle of base plate 74.

Described private cable drum loading-unloading vehicle uses DC source to drive.

The utility model has the advantages that employing man-machineization design, Specialty Design one is furnished with bucket special, carries infrared illumination and show, rational in infrastructure compact, easy to operate, safety coefficient is high, occupies space little, low noise, low vibration, low cost of manufacture, steering behaviour is good, is greatly improved the transportation loading and unloading efficiency of cable disk, reduces labor intensity.

Accompanying drawing explanation

Fig. 1 is axonometric chart one of the present utility model.

Fig. 2 is front view of the present utility model.

Fig. 3 is side view of the present utility model.

Fig. 4 is top view of the present utility model.

Fig. 5 is hopper front view of the present utility model.

Fig. 6 is hopper side view of the present utility model.

Fig. 7 is hopper top view of the present utility model.

Fig. 8 is hydraulic schematic of the present utility model.

Fig. 9 is electric control system schematic diagram of the present utility model.

Figure 10 is axonometric chart two of the present utility model.

Detailed description of the invention

1-10 referring to the drawings, private cable drum loading-unloading vehicle, it includes frame system and frame 1, hoisting system 2, steering 3, hydraulic system 4, electric control system 5, brakes 6.

Frame system and frame 1 uses the case structure of Plate Welding, is supporting loading-unloading vehicle all parts the load carrier transmitting load.Its front portion is welded with door frame by straddle, and rear portion is connected with turning to wheel seat by deflecting roller fixed plate, and balancing weight is arranged on the rear end of vehicle frame.

Hoisting system 2 is made up of parts such as door frame, hopper 7, chain 10, roller, lift oil tank 9, limited blocks.Door frame uses Q345 fork truck special compacting channel-section steel to be welded.Feature specialized designs bucket special according to cable disk, uses Q235 Plate Welding to form, and hopper can be adjusted by lateral roller with the rolling gap of door frame.Chain carries out compensating roller by regulation bolt and nut, and roller is separately mounted on the board shaft head anyhow of hopper both sides, and lift oil tank is arranged under vehicle frame in channel-section steel central part cylinder torr, and limited block is arranged on entablature.

Steering 3 uses castor base to couple with the deflecting roller fixed plate of vehicle frame and forms, by the design of three fulcrums, it is ensured that direct current cables drum loading-unloading vehicle travels stable direction.

Hydraulic system 4 is the offer power that hoists.Mainly it is made up of power unit, oil pipe, oil joint etc..Power unit mainly by Oil pump electrical machinery, electromagnetic valve, fuel tank, be organically combined into one, compact conformation, take up room little.Lifted to lift oil tank through oil joint, oil pipe fuel feeding by power unit fuel feeding, drive hopper up and down motion work.

Electric control system 5 is mainly made up of accumulator, photographic head, display screen, external charger and each switch etc. that controls, it is possible to realize the direct current cables electronic lifting functions of drum loading-unloading vehicle.Cable disk mounting hole site can be seen clearly clearly by display screen by self illumination camera operation personnel, it is achieved Fast Installation, improve transportation loading and unloading efficiency.

Brakes 6 is made up of foot brake, and foot brake is arranged in deflecting roller fixed plate.Foot brake is brake.After installation cable disk hole position is to getting well, tramp with one's feet foot brake, it is achieved car braking, it is ensured that the accuracy of position, hole.

Described frame system and frame includes door frame, entablature, middle cross beam, lower channel-section steel, rectangular tube, deflecting roller fixed plate, upper sealing plate, left side plate, casing, straddle, rear shrouding, triangle gusset, end connector, manumotive armrest.

Described hoisting system includes hopper 7, chain wheel assembly 8, lift oil tank 9 etc..Hopper design has perpendicular gusset, chain link plate, triangle gusset, base plate, back side panel, little triangle muscle, spindle nose, bearing, circlip for shaft.Chain wheel assembly 8 is designed with sprocket shaft, support set, sprocket wheel, leaf chain, regulation bolt, back-up ring, pin, nut, deep groove ball bearing, screw.Lift oil tank is designed with outer shell, bolt, bonded washer, YX sealing ring, O-ring seals, dust ring, plunger.

Described steering 3 includes castor base.Castor base is arranged in the deflecting roller fixed plate of vehicle frame.

Described hydraulic system 4 includes power unit, oil pipe, joint etc..Power unit mainly has Oil pump electrical machinery, oil pipe, joint, packing ring, bolt, angle coupling, nut, sealing ring, fuel tank, electromagnetic valve.

Described electrical system 5 include accumulator, photographic head, display screen, external charger, charging socket, safety box, emergency stop switch, on and off switch, rise, decline, voltmeter, screen switch.Accumulator is arranged on vehicle frame rear portion, and photographic head is arranged at the front shrouding that casing is connected with door frame, and display screen is arranged on casing center upper portion position, external charger is separately configured, charging socket is arranged on body side, and safety box is installed on the control panel, and each switch that controls is installed on the control panel.

Described brakes 6 refers to foot brake assembly, and foot brake is arranged in deflecting roller fixed plate.

When this utility model uses, oil cylinder marriage chain wheel assembly is started by HYDRAULIC CONTROL SYSTEM, hopper is driven to rise and landing, the bearing of hopper rear end scroll-up/down inside door frame, door frame upper end prevents hopper from rising too much equipped with limited block, the visual field before this device can be clearly monitored by infrared pick-up head, and fed back by display, staff is it can be seen that above dead angle, convenient to operate, this device electrical system can drive by configuring accumulator direct current, the structure design of the hopper of this device meets cable disk charge and discharge operations needs, it is greatly improved work efficiency, reduce labor cost, reduce the potential safety hazard brought in cable disk installation process.

Claims (2)

1. private cable drum loading-unloading vehicle hopper, it includes perpendicular gusset, chain link plate, triangle gusset, base plate, back side panel, little triangle muscle, spindle nose, bearing, circlip for shaft, it is characterized in that substrate both sides are equipped with triangle gusset, triangle gusset and base plate rear end are equipped with back side panel, above on rear side of back side panel, two side positions are respectively equipped with perpendicular gusset, chain link plate is had to be contained in the middle of back side panel between two perpendicular gussets, equipped with spindle nose outside perpendicular gusset, bearing is fixed on spindle nose equipped with bearing and by circlip for shaft on spindle nose, back side panel is connected by little triangle muscle is fixing inside perpendicular gusset.

Private cable drum loading-unloading vehicle hopper the most according to claim 1, is characterized in that having semi-circular groove in the middle of described base plate.