CN103303806B - A kind of tight space track-mounted electric lifting appliance - Google Patents

A kind of tight space track-mounted electric lifting appliance Download PDF

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Publication number
CN103303806B
CN103303806B CN201310184214.4A CN201310184214A CN103303806B CN 103303806 B CN103303806 B CN 103303806B CN 201310184214 A CN201310184214 A CN 201310184214A CN 103303806 B CN103303806 B CN 103303806B
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pulley
platform
hydraulic
upper boom
boom portion
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CN103303806A (en
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顾文权
尤军
杨卫东
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TAIXING POWER SUPPLY Co OF JIANGSU ELECTRIC POWER Co
State Grid Corp of China SGCC
State Grid Jiangsu Electric Power Co Ltd
Taizhou Power Supply Co of Jiangsu Electric Power Co
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TAIXING POWER SUPPLY Co OF JIANGSU ELECTRIC POWER Co
State Grid Corp of China SGCC
State Grid Jiangsu Electric Power Co Ltd
Taizhou Power Supply Co of Jiangsu Electric Power Co
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Priority to CN201310184214.4A priority Critical patent/CN103303806B/en
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Abstract

本发明公开了一种紧凑空间履带式电动起吊装置,履带底盘(1)的顶部设有平台(2),履带底盘(1)通过张紧轮、行走轮和驱动轮进行支撑定位,驱动轮上连接有液压马达,平台(2)上设有起吊主架和驱动系统,手摇式转盘(3)的底部位于平台(2)上与平台(2)为转动连接,下吊臂(4)的一端位于手摇式转盘(3)上部,下吊臂(4)的另一端与上吊臂(5)为转动连接,电动压泵(7)与液压支撑杆(6)为传动连接,柴油机与液压泵站(8)的油泵为传动连接,油泵的输出端通过液压油管(9)与液压马达连接,液压油管(9)上设有控制阀(10),电动卷扬机(11)的电动绞盘的拉绳(12)依次经过滑轮组后连接有起吊钩(13)。

The invention discloses a crawler-type electric hoisting device in a compact space. A platform (2) is provided on the top of the crawler chassis (1). Connected with a hydraulic motor, the platform (2) is equipped with a lifting main frame and a drive system, the bottom of the hand-operated turntable (3) is located on the platform (2) and connected to the platform (2) in rotation, and the bottom of the lower boom (4) One end is located on the upper part of the hand-operated turntable (3), the other end of the lower boom (4) is rotationally connected to the upper boom (5), the electric pressure pump (7) is connected to the hydraulic support rod (6), and the diesel engine and hydraulic pressure The oil pump of the pumping station (8) is connected by a transmission, and the output end of the oil pump is connected to the hydraulic motor through the hydraulic oil pipe (9). Rope (12) is connected with lifting hook (13) behind the block of pulleys successively.

Description

一种紧凑空间履带式电动起吊装置A compact space crawler electric lifting device

技术领域 technical field

本发明涉及一种紧凑空间履带式电动起吊装置。 The invention relates to a crawler type electric hoisting device in a compact space.

背景技术 Background technique

目前的吊车大都是由卡车驾驶室、吊车驾驶室、粗大的起吊主臂系统、大型卷扬起降系统、复杂的液压系统、以及需要大面积的支腿系统,底盘由轮胎或履带构成。动作原理是启动油压泵,产生的动力通过操作杆的控制使吊臂、支腿等运动,再通过液压系统驱动卷扬机带动滑轮组上的钢丝绳起升或移动重物,这种吊车的缺陷是:在停放和使用时需要较大的空间,而往往在小空间范围内(比如变电站内带电设备周围)也常常需要有中大型机械设备搬移,而采用吊车就无法进行作业,使用很不方便。 Most of the current cranes are composed of a truck cab, a crane cab, a large hoisting main arm system, a large winch lifting system, a complex hydraulic system, and a large-area outrigger system. The chassis is composed of tires or crawlers. The principle of action is to start the hydraulic pump, and the generated power is controlled by the operating lever to move the boom, outriggers, etc., and then drive the hoist through the hydraulic system to drive the wire rope on the pulley block to lift or move heavy objects. The defects of this kind of crane are: It requires a large space when parking and using, and often in a small space (such as around live equipment in a substation) it is often necessary to move medium and large mechanical equipment, and it is inconvenient to use a crane because it cannot be used for operations.

发明内容 Contents of the invention

本发明提供了一种紧凑空间履带式电动起吊装置,它不但可以提高施工效率,而且提高了人身和设备的安全系数及系统的供电可靠性。 The invention provides a crawler-type electric hoisting device in a compact space, which can not only improve the construction efficiency, but also improve the safety factor of people and equipment and the power supply reliability of the system.

本发明采用了以下技术方案:一种紧凑空间履带式电动起吊装置,它包括起吊主架、起吊系统、驱动系统和履带行走系统,所述的履带行走系统包括履带底盘,在履带底盘的顶部设有平台,履带底盘内部设有张紧轮、行走轮和驱动轮,履带底盘通过张紧轮、行走轮和驱动轮进行支撑定位,在驱动轮上连接有液压马达,平台上设有起吊主架和驱动系统,所述的起吊主架包括手摇式转盘、下吊臂和上吊臂,手摇式转盘的底部位于平台上与平台为转动连接,下吊臂的一端位于手摇式转盘上部,下吊臂的另一端与上吊臂为转动连接,所述的驱动系统包括驱动行走系统和电动压泵,在上吊臂与下吊臂之间设有液压支撑杆,电动压泵与液压支撑杆为传动连接,启动电动压泵通过液压支撑杆驱动上吊臂升起,所述的驱动行走系统包括柴油机和液压泵站,柴油机与液压泵站的油泵为传动连接,油泵的输出端通过液压油管与液压马达连接,在液压油管上设有控制阀,所述的起吊系统包括电动卷扬机和滑轮组,电动卷扬机的电动绞盘的拉绳依次经过滑轮组后连接有起吊钩,电动卷扬机带动起吊钩上升或下降。 The present invention adopts the following technical solutions: a crawler-type electric lifting device in a compact space, which includes a lifting main frame, a lifting system, a driving system and a crawler walking system. The crawler walking system includes a crawler chassis, and a There is a platform, and the crawler chassis is equipped with tensioning wheels, traveling wheels and driving wheels. The crawler chassis is supported and positioned through the tensioning wheels, traveling wheels and driving wheels. A hydraulic motor is connected to the driving wheels, and the platform is equipped with a lifting main frame. and a drive system, the lifting main frame includes a hand-operated turntable, a lower arm and an upper arm, the bottom of the hand-operated turntable is located on the platform and connected to the platform in rotation, and one end of the lower arm is located on the upper part of the hand-operated turntable, The other end of the lower boom is rotationally connected to the upper boom. The drive system includes a driving system and an electric pressure pump. A hydraulic support rod is provided between the upper boom and the lower boom. The electric pressure pump and the hydraulic support rod are Transmission connection, start the electric pressure pump to drive the upper boom to rise through the hydraulic support rod. The driving walking system includes a diesel engine and a hydraulic pump station. The diesel engine and the oil pump of the hydraulic pump station are connected by transmission. The motor is connected, and a control valve is provided on the hydraulic oil pipe. The lifting system includes an electric hoist and a pulley block. The pull rope of the electric winch of the electric hoist passes through the pulley block in turn and is connected with a lifting hook. The electric hoist drives the lifting hook to rise or fall.

所述的下吊臂的另一端通过铰链与上吊臂为转动连接。所述的滑轮组包括滑轮Ⅰ、滑轮Ⅱ和滑轮Ⅲ,滑轮Ⅰ设置在下吊臂上,滑轮Ⅱ为与上吊臂的底部,滑轮Ⅲ位于上吊臂的顶部,电动绞盘的拉绳依次经过滑轮Ⅰ、滑轮Ⅱ和滑轮Ⅲ与起吊钩连接。所述的履带底盘顶部的平台一侧设有支撑脚,支撑脚包括横杆和纵向杆,横杆的一端与平台连接,横杆的另一端的与纵向杆的顶部连接,纵向杆的底部设有转脚。所述的下吊臂和上吊臂为铝合金管。 The other end of the lower boom is rotationally connected with the upper boom through a hinge. The pulley block includes pulley Ⅰ, pulley Ⅱ and pulley Ⅲ, pulley Ⅰ is set on the lower boom, pulley Ⅱ is the bottom of the upper boom, pulley Ⅲ is located on the top of the upper boom, the pull rope of the electric winch passes through pulley Ⅰ, pulley Ⅱ and pulley Ⅲ are connected with lifting hook. One side of the platform at the top of the crawler chassis is provided with a supporting foot, the supporting foot includes a cross bar and a longitudinal bar, one end of the cross bar is connected with the platform, the other end of the cross bar is connected with the top of the longitudinal bar, and the bottom of the longitudinal bar is provided with There are swivel feet. The lower boom and the upper boom are aluminum alloy tubes.

本发明具有以下有益效果:采用了以上技术方案后,本发明的液压起吊系统动力强劲、油路简洁,驱动行走系统动作灵活、安全可靠,整个装置外型小巧,起重力大,即使在狭隘空间或凹凸不平的地面上也可以安全的进行作业。该装置的投入使用只需2-3人便可成功起吊2吨以内3米高支架上的中型电气设备!如重达600KG左右的110KV电压互感器、800KG左右的110KV电流互感器及800KG左右的小型配电变压器等。适合电建工程的改、扩建、新建及抢修作业。使每年电建工程的吊运费可节约1/3,施工效率可提升2-3倍,人身和设备的安全系数及系统的供电可靠性得到进一步提高。 The present invention has the following beneficial effects: after adopting the above technical scheme, the hydraulic lifting system of the present invention has strong power, simple oil circuit, flexible, safe and reliable driving system, and the whole device is compact in appearance and large in lifting force, even in a narrow space It can also work safely on uneven ground. When the device is put into use, only 2-3 people can successfully lift medium-sized electrical equipment on a 3-meter-high bracket within 2 tons! Such as 110KV voltage transformer weighing about 600KG, 110KV current transformer weighing about 800KG, and small distribution transformer weighing about 800KG. It is suitable for the reconstruction, expansion, new construction and emergency repair of power construction projects. It can save 1/3 of the hoisting cost of the annual power construction project, increase the construction efficiency by 2-3 times, and further improve the safety factor of people and equipment and the reliability of power supply of the system.

附图说明 Description of drawings

图1为本发明的结构示意图。 Fig. 1 is a structural schematic diagram of the present invention.

具体实施方式 Detailed ways

在图1中,本发明提供了一种紧凑空间履带式电动起吊装置,它包括起吊主架、起吊系统、驱动系统和履带行走系统,所述的履带行走系统包括履带底盘1,在履带底盘1的顶部设有平台2,履带底盘1内部设有张紧轮、行走轮和驱动轮,履带底盘1通过张紧轮、行走轮和驱动轮进行支撑定位,在驱动轮上连接有液压马达,平台2上设有起吊主架和驱动系统,所述的起吊主架包括手摇式转盘3、下吊臂4和上吊臂5,手摇式转盘3的底部位于平台2上与平台2为转动连接,下吊臂4的一端位于手摇式转盘3上部,下吊臂4的另一端与上吊臂5为转动连接,下吊臂4的另一端通过铰链20与上吊臂5为转动连接,下吊臂4和上吊臂5为8mm的壁厚和100mm的铝合金管,所述的驱动系统包括驱动行走系统和电动压泵7,在上吊臂5与下吊臂4之间设有液压支撑杆6,电动压泵7与液压支撑杆6为传动连接,启动电动压泵7通过液压支撑杆6驱动上吊臂5升起,所述的驱动行走系统包括柴油机和液压泵站8,柴油机与液压泵站8的油泵为传动连接,液压泵站8设置为四通道的液压泵站,油泵的输出端通过液压油管9与液压马达连接,在液压油管9上设有控制阀10,通过控制阀10驱动液压泵站8将液压油管9液压油输送入液压马达,从而带动履带底盘1实现前后左右灵活行走,在控制阀上设有液压手柄,通过控制液压手柄控制实现驱动履带底盘前后左右行走,履带底盘的履带尺寸为1米*1.2米,所述的起吊系统包括电动卷扬机11和滑轮组,电动卷扬机11设置为3T电动卷扬机,电动卷扬机11的电动绞盘的拉绳12依次经过滑轮组后连接有起吊钩13,滑轮组包括滑轮Ⅰ14、滑轮Ⅱ15和滑轮Ⅲ16,滑轮Ⅰ14设置在下吊臂4上,滑轮Ⅱ15为与上吊臂5的底部,滑轮Ⅲ16位于上吊臂5的顶部,电动绞盘的拉绳12依次经过滑轮Ⅰ14、滑轮Ⅱ15和滑轮Ⅲ16与起吊钩13连接,拉绳12的直径为6mm,电动卷扬机11带动起吊钩13上升或下降,所述的履带底盘1顶部的平台2一侧设有支撑脚,支撑脚包括横杆17和纵向杆18,横杆17和纵向杆18为1.2米的10#槽钢制成,横杆17的一端与平台2连接,横杆17的另一端的与纵向杆18的顶部连接,纵向杆18的底部设有转脚19,转脚19的直径为20mm,支撑脚可以通过转脚打开120°的转角。通过控制阀10驱动液压泵站8将油流经过液压油管9输送入液压马达,从而带动履带底盘1实现前后左右灵活行走到指定地点;打开支撑脚,接通380V电源,启动电动压泵7,利用液压支撑杆6升起上吊臂5;启动电动卷扬机11,通过电动绞盘将滑轮组上的拉绳12缓慢卷起,带动起吊钩13上的重物上升或下降,通过手摇式转盘11将重物放置到合适位置。 In Fig. 1, the present invention provides a kind of compact space crawler-type electric hoisting device, and it comprises hoisting main frame, hoisting system, driving system and crawler belt travel system, described crawler belt travel system comprises crawler chassis 1, on crawler chassis 1 The top of the platform is provided with a platform 2, and the inside of the crawler chassis 1 is provided with tensioning wheels, traveling wheels and driving wheels. The crawler chassis 1 is supported and positioned through the tensioning wheels, traveling wheels and driving wheels, and a hydraulic motor is connected to the driving wheels. 2 is equipped with a lifting main frame and a driving system, and the lifting main frame includes a hand-operated turntable 3, a lower boom 4 and an upper boom 5, and the bottom of the hand-operated turntable 3 is located on the platform 2 and is connected to the platform 2 for rotation , one end of the lower boom 4 is located at the top of the hand-operated turntable 3, the other end of the lower boom 4 is rotationally connected with the upper boom 5, and the other end of the lower boom 4 is rotationally connected with the upper boom 5 through a hinge 20, and the lower boom The arm 4 and the upper boom 5 are aluminum alloy tubes with a wall thickness of 8mm and 100mm. The drive system includes a driving system and an electric pressure pump 7. A hydraulic support rod 6 is provided between the upper boom 5 and the lower boom 4. , the electric pressure pump 7 and the hydraulic support rod 6 are in transmission connection, start the electric pressure pump 7 and drive the upper boom 5 to rise through the hydraulic support rod 6, and the driving walking system includes a diesel engine and a hydraulic pump station 8, and the diesel engine and the hydraulic pump station The oil pump of 8 is a transmission connection, and the hydraulic pump station 8 is set as a four-channel hydraulic pump station. The output end of the oil pump is connected to the hydraulic motor through the hydraulic oil pipe 9. A control valve 10 is arranged on the hydraulic oil pipe 9, and the hydraulic pressure is driven through the control valve 10. The pump station 8 sends the hydraulic oil from the hydraulic oil pipe 9 into the hydraulic motor, thereby driving the crawler chassis 1 to realize flexible walking front, rear, left, and right. The control valve is equipped with a hydraulic handle, which can drive the crawler chassis to move forward, backward, left, and right by controlling the hydraulic handle. Crawler track size is 1 meter * 1.2 meters, and described hoisting system comprises electric winch 11 and block pulley, and electric winch 11 is set to 3T electric winch, and the stay rope 12 of the electric winch of electric winch 11 is connected with lifting hook 13 after successively passing pulley block, The pulley block includes pulley Ⅰ14, pulley Ⅱ15 and pulley Ⅲ16. Pulley Ⅰ14 is set on the lower boom 4, pulley Ⅱ15 is at the bottom of the upper boom 5, pulley Ⅲ16 is located at the top of the upper boom 5, and the pull rope 12 of the electric winch passes through the pulley Ⅰ14, The pulley II15 and the pulley III16 are connected with the lifting hook 13, the diameter of the stay rope 12 is 6mm, the electric winch 11 drives the lifting hook 13 to rise or fall, and the platform 2 side at the top of the crawler chassis 1 is provided with supporting feet, and the supporting feet include Cross bar 17 and longitudinal bar 18, cross bar 17 and longitudinal bar 18 are made of 1.2 meters of 10# channel steel, one end of cross bar 17 is connected with platform 2, and the other end of cross bar 17 is connected with the top of longitudinal bar 18 , the bottom of longitudinal bar 18 is provided with swivel foot 19, and the diameter of swivel foot 19 is 20mm, and support foot can open the corner of 120 ° by swivel foot. The hydraulic pump station 8 is driven by the control valve 10, and the oil flow is delivered to the hydraulic motor through the hydraulic oil pipe 9, thereby driving the crawler chassis 1 to realize flexible walking front, rear, left, and right to the designated place; open the supporting legs, connect the 380V power supply, and start the electric pressure pump 7, Utilize the hydraulic support rod 6 to lift the upper boom 5; start the electric hoist 11, slowly roll up the stay rope 12 on the pulley block by the electric winch, drive the weight on the lifting hook 13 to rise or fall, and turn the weight by the hand-operated turntable 11 put the item in the proper position.

Claims (3)

1. a tight space track-mounted electric lifting appliance, it is characterized in that it comprises lifting body frame, tackling system, drive system and endless track installation, described endless track installation comprises crawler body (1), platform (2) is provided with at the top of crawler body (1), crawler body (1) inside is provided with tension wheel, road wheel and drive wheel, crawler body (1) passes through tension wheel, road wheel and drive wheel carry out supporting and location, be connected with HM Hydraulic Motor on the drive wheel, platform (2) is provided with lifting body frame and drive system, described lifting body frame comprises shaking rotating disk (3), lower arm (4) and upper boom portion (5), the bottom of shaking rotating disk (3) is positioned at the upper and platform (2) of platform (2) for being rotationally connected, one end of lower arm (4) is positioned at shaking rotating disk (3) top, the other end of lower arm (4) and upper boom portion (5) are for being rotationally connected, described drive system comprises driving running gear and electronic press pump (7), hydraulic supporting strut (6) is provided with between upper boom portion (5) and lower arm (4), electronic press pump (7) and hydraulic supporting strut (6) are for being in transmission connection, starting electronic press pump (7) drives upper boom portion (5) to rise by hydraulic supporting strut (6), described driving running gear comprises diesel engine and hydraulic power unit (8), the oil pump of diesel engine and hydraulic power unit (8) is for being in transmission connection, oil delivery side of pump is connected with HM Hydraulic Motor by hydraulic oil pipe (9), hydraulic oil pipe (9) is provided with control cock (10), described tackling system comprises electric winch (11) and assembly pulley, the stay cord (12) of the electric capstan of electric winch (11) is connected with hook (13) successively after assembly pulley, electric winch (11) drives hook (13) to rise or declines, described assembly pulley comprises pulley I (14), pulley II (15) and pulley III (16), pulley I (14) is arranged on lower arm (4), pulley II (15) is positioned at the bottom of upper boom portion (5), pulley III (16) is positioned at the top of upper boom portion (5), the stay cord (12) of electric capstan is successively through pulley I (14), pulley II (15) is connected with hook (13) with pulley III (16), platform (2) side at described crawler body (1) top is provided with feet, feet comprises cross bar (17) and longitudinal rod (18), one end of cross bar (17) is connected with platform (2), being connected with the top of longitudinal rod (18) of the other end of cross bar (17), the bottom of longitudinal rod (18) is provided with and turns pin (19).
2. tight space track-mounted electric lifting appliance according to claim 1, is characterized in that the other end of described lower arm (4) passes through hinge (20) with upper boom portion (5) for being rotationally connected.
3. tight space track-mounted electric lifting appliance according to claim 1, is characterized in that described lower arm (4) and upper boom portion (5) are aluminium-alloy pipe.
CN201310184214.4A 2013-05-19 2013-05-19 A kind of tight space track-mounted electric lifting appliance Expired - Fee Related CN103303806B (en)

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Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103640987A (en) * 2013-11-25 2014-03-19 无锡起岸重工机械有限公司 Folding arm hydraulic crane
CN103950843A (en) * 2014-04-22 2014-07-30 广西大学 Movable small crane provided with independent telescopic support rod
CN105692467A (en) * 2016-04-06 2016-06-22 林�智 Agricultural hoisting device convenient to move

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CN202369301U (en) * 2011-12-16 2012-08-08 杨核 Miniature crawler type tray crane
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