CN205621520U - Lower wall device on frame winch - Google Patents

Lower wall device on frame winch Download PDF

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Publication number
CN205621520U
CN205621520U CN201620490188.7U CN201620490188U CN205621520U CN 205621520 U CN205621520 U CN 205621520U CN 201620490188 U CN201620490188 U CN 201620490188U CN 205621520 U CN205621520 U CN 205621520U
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China
Prior art keywords
motor
electromagnetic clutch
axle
transmission direction
drum
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CN201620490188.7U
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Chinese (zh)
Inventor
曹振宇
胡俊
曹文毅
陈天光
章家岩
冯旭刚
程正智
孟庆喜
章磊
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MA'ANSHAN TIANLI MACHINERY CO Ltd
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MA'ANSHAN TIANLI MACHINERY CO Ltd
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Priority to CN201620490188.7U priority Critical patent/CN205621520U/en
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Abstract

The utility model discloses a lower wall device on frame winch belongs to wire and cable stranded conductor class machinery technical field. It includes and motor and drum still includes transmission direction converter and electromagnetic clutch, and transmission direction converter one end is established on the transmission shaft of motor, the other end drive electromagnetic clutch of transmission direction converter, and electromagnetic clutch and closing device are connected, and closing device is located the drum, and transmission direction switching ware includes helical gear I and helical gear II, or, include worm wheel and worm. The utility model discloses can realize concentrating of an electric machine control winding displacement dish and go up lower wall and the independent lower wall of going up, the drum of comparing is equipped with the mode of a motor, has greatly practiced thrift the cost, it utilizes motor and electromagnetic clutch to come control and goes up the lower wall, has improved production efficiency, and it is inseparabler also to be of value to the stranded conductor simultaneously, improves the quality of product.

Description

A kind of frame winch upper lower burrs device
Technical field
The present invention relates to electric wire twisted wire class field of mechanical technique, particularly relate to a kind of frame winch upper lower burrs device.
Background technology
The upper lower burrs of frame type stranding machine is said good-bye and is moved and electronic two ways.Manual upper lower burrs time and effort consuming, production efficiency is low.And China, the situation of electronic upper lower burrs is usually each drum of frame winch and is equipped with a motor, realizes the single of each drum with this Upper lower burrs.Although so instead of artificial upper lower burrs with automatization, however, it will be apparent that frame winch needs the number of motors being equipped with huge Greatly, as a example by common 6+12+18+24 type frame winch, need in such a manner to be equipped with 6+12+18+24=60 platform motor, cost The highest.
Chinese utility model patent, Authorization Notice No.: CN 203892403 U, authorized announcement date: 2014.10.22, disclose one Planting a little slower dynamic arrangement of clutch of separated motor frame winch, this utility model belongs to electric wire twisted wire class field of mechanical technique, is specifically related to strand The a little slower dynamic arrangement of clutch of dish separated motor in cage body.The form that the separated motor slow inching device of frame winch of domestic production at present uses is interior External tooth engages, and utilizes frame winch mair motor to come crawl, poor accuracy.The a little slower dynamic arrangement of clutch of separated motor frame winch, by mair motor, A little slower galvanic electricity machine, cycloidal planetary gear speed reducer, without slip ring slipping toothed electromagnetic clutch, base plate composition.When upper dish position need to be directed at, By inching button, without producing electromagnetic force after the coil electricity of slip ring slipping toothed electromagnetic clutch, armature is drawn to yoke, makes end face Tooth is meshed, and baffle plate is driven through cycloidal planetary gear speed reducer by a little slower galvanic electricity machine, and moment just can be from a little slower galvanic electricity machine through without slip ring dental inlay Formula electromagnetic clutch is delivered on profile of tooth belt wheel, and profile of tooth belt wheel drives cage body the most steadily to operate by drive mechanism, accurate Really para-position.It is disadvantageous in that: 1) this patent is to use multiple motors to control the upper and lower of corresponding drum, and a frame winch needs Multiple electric motors to be configured, could realize multiple drum and work on same frame winch, uses the frame winch of this Patent design, becomes This height;2) when frame winch need to go up dish, on cage body, the position of drum must carry, with upper dish machine, the drum position consistency come, Just can go up dish smoothly, on cage body, the position of drum is not in place sometimes, is necessary for being directed at upper dish position by slow inching device, The slow inching device of the frame winch arrangement of clutch of this patent is directed at upper dish position, the automatic upper lower burrs of a drum, still A motor is needed to control.
Summary of the invention
1. invention to solve the technical problem that
For the problem that the frame winch cost of prior art is high, the invention provides a kind of frame winch upper lower burrs device.It can be real An existing motor controls the free upper lower burrs of multiple drums, reduces the cost of frame winch.
2. technical scheme
For solving the problems referred to above, the technical scheme that the present invention provides is:
A kind of frame winch upper lower burrs device, including motor and drum, also includes transmission direction changer and electromagnetic clutch, transmission Direction transformation device one end is located on the power transmission shaft of motor, and the other end of transmission direction changer drives electromagnetic clutch, electromagnetic clutch Device is connected with hold down gag, and hold down gag is positioned on drum.
Preferably, described transmission direction switch includes helical gear I and helical gear II.
Preferably, motor is connected with one end of axle I, and the other end of axle I is connected with helical gear I, helical gear I and helical gear II Connect.
Preferably, one end of axle II is connected with helical gear II, and the other end of axle II is connected with electromagnetic clutch, one end of axle III Being connected with electromagnetic clutch, the other end of axle III is connected with hold down gag.
Preferably, described transmission direction changer includes worm gear and worm screw.
Preferably, motor is connected with one end of axle I, and the other end of axle I is connected with worm gear, and worm gear is connected with worm screw.
Preferably, worm screw is connected with electromagnetic clutch, and one end of axle III is connected with electromagnetic clutch, the other end of axle III and pressure Tight device connects.
The control method of a kind of frame winch upper lower burrs device, the steps include:
A, build above-described a kind of frame winch upper lower burrs device;
B, corresponding electromagnetic clutch will be needed on the drum of coiling to control to be in attracting state so that need the drum of coiling with Hold down gag connects, and hold down gag is connected with transmission direction changer by corresponding electromagnetic clutch;
C, startup motor, motor belt motor moving axis I rotates;
D, the other end of axle I are connected with transmission direction changer one end, and axle rotates, and transmission direction changer also rotates, by level Direction transmission becomes vertical direction transmission;
E, the other end of transmission direction changer drive the electromagnetic clutch being in closure state to rotate;
F, the one end of the electromagnetic clutch and axle III being in closure state are connected, and moving axis III is vertically moving for band;
G, axle III drive hold down gag vertically moving, and drum corresponding with hold down gag works.
Preferably, transmission direction changer includes helical gear I and helical gear II, and in step D, axle rotates, and drives helical gear I Rotating, helical gear II engages with helical gear I, and horizontal direction transmission becomes vertical direction transmission, and helical gear II is vertically Motion, in step E, helical gear II band moving axis II rotates, and axle II drives the electromagnetic clutch being in closure state to rotate.
Preferably, transmission direction changer includes worm gear and worm screw, in step D, axle rotate, drive worm gear wheel, worm gear and Worm engaging, becomes vertical direction transmission by horizontal direction transmission, and worm screw is vertically moving, and in step E, worm screw drives The electromagnetic clutch being in closure state rotates.
3. beneficial effect
The technical scheme using the present invention to provide, compared with prior art, has the advantages that
(1) present invention utilizes motor and electric clutch to control upper lower burrs, improves production efficiency, realizes more accurately simultaneously The location of drum, is combined with hold down gag, so that twisted wire is more tight, improves the quality of product;
(2) present invention can realize a motor and controls the concentration upper lower burrs of a winding displacement dish and independent upper lower burrs, and compare a drum It is equipped with the mode of a motor, greatly saves cost;
(3) structural principle of the present invention is simple, cost of manufacture is low, be easily achieved.
Accompanying drawing explanation
Fig. 1 is the frame winch upper lower burrs schematic diagram of mechanism of the embodiment of the present invention 1;
Fig. 2 is the frame winch upper lower burrs schematic diagram of mechanism of the embodiment of the present invention 2;
Fig. 3 is frame winch structural representation;
Fig. 4 is this frame winch structure principle chart;
Fig. 5 is the circuit theory diagrams one of the present invention;
Fig. 6 is the circuit theory diagrams two of the present invention;
Fig. 7 is the circuit theory diagrams three of the present invention;
Fig. 8 is the circuit theory diagrams four of the present invention.
Label declaration in schematic diagram:
1, motor;21, axle I;22, axle II;23, axle III;31, helical gear I;31, helical gear II;4, electromagnetic clutch Device;5, hold down gag;61, worm gear;62, worm screw;7, cabinet;8, transmission direction changer;9, standby motor.
Detailed description of the invention
For further appreciating that present disclosure, in conjunction with drawings and Examples, the present invention is described in detail.
Embodiment 1
In conjunction with Fig. 1-4, a kind of frame winch upper lower burrs device, including motor 1 and drum, also include transmission direction changer 8 and electricity Magnet clutch 4, motor 1 is connected with transmission direction changer 8 one end, the other end of transmission direction changer 8 drive electromagnetism from Clutch 4, electromagnetic clutch 4 is connected with hold down gag 5, and hold down gag 5 is positioned on drum.Drum is risen fixed by hold down gag 5 Position effect, longitudinally compresses.
Transmission direction switch includes helical gear I31 and helical gear II32, and motor 1 is connected with one end of axle I21, and axle I21's is another One end is connected with helical gear I31, and helical gear I31 is connected with helical gear II32, and one end of axle II22 is connected with helical gear II32, The other end of axle II22 is connected with electromagnetic clutch 4, and one end of axle III23 is connected with electromagnetic clutch 4, another of axle III23 End is connected with hold down gag 5.Motor 1 transmission in the horizontal direction is become vertical direction, drives drum work.The present invention's Structural principle is simple, cost of manufacture is low, be easily achieved.
Embodiment 2
As in figure 2 it is shown, similar to Example 1, wherein it is a difference in that, transmission direction changer 8 includes worm gear 61 and worm screw 62, motor 1 is connected with one end of axle I21, and the other end of axle I21 is connected with worm gear 61, and worm gear 61 is connected with worm screw 62. Worm screw 62 is connected with electromagnetic clutch 4, and one end of axle III23 is connected with electromagnetic clutch 4, the other end of axle III23 and compression Device 5 connects.
Embodiment 3
The structure of a kind of frame winch upper lower burrs device is similar to embodiment 1, and the step of its control method is:
A, the structure a kind of frame winch upper lower burrs device described in embodiment 1;
B, corresponding electromagnetic clutch 4 will be needed on the drum of coiling to control to be in attracting state to need the drum of coiling Being connected with hold down gag 5, hold down gag 5 is connected with transmission direction changer by corresponding electromagnetic clutch 4;
C, startup motor 1, motor 1 band moving axis I21 rotates;
D, the other end of axle I21 are connected with transmission direction changer 8 one end, and axle 21 rotates, and transmission direction changer 8 also turns Dynamic, horizontal direction transmission is become vertical direction transmission;
E, the other end of transmission direction changer 8 drive the electromagnetic clutch 4 being in closure state to rotate;
Transmission direction changer 8 includes helical gear I31 and helical gear II32, and in step D, axle 21 rotates, and drives helical gear I31 Rotating, helical gear II32 engages with helical gear I31, and horizontal direction transmission becomes vertical direction transmission, and helical gear II32 is along perpendicular Nogata is in motion, step E, and helical gear II32 band moving axis II22 rotates, and axle II22 drives the electromagnetic clutch being in closure state Device 4 rotates;
F, the one end of the electromagnetic clutch 4 and axle III23 being in closure state are connected, and moving axis III23 is vertically moving for band;
G, axle III23 drive hold down gag 5 vertically moving, and drum corresponding with hold down gag 5 works.
Embodiment 4
The structure of a kind of frame winch upper lower burrs device is similar to embodiment 2, and the step of its control method is:
A, the structure a kind of frame winch upper lower burrs device described in embodiment 2;
B, corresponding electromagnetic clutch 4 will be needed on the drum of coiling to control to be in attracting state to need the drum of coiling Being connected with hold down gag 5, hold down gag 5 is connected with transmission direction changer by corresponding electromagnetic clutch 4;
C, startup motor 1, motor 1 band moving axis I21 rotates;
D, the other end of axle I21 are connected with transmission direction changer 8 one end, and axle 21 rotates, and transmission direction changer 8 also turns Dynamic, horizontal direction transmission is become vertical direction transmission;
E, the other end of transmission direction changer 8 drive the electromagnetic clutch 4 being in closure state to rotate;
Transmission direction changer 8 includes worm gear 61 and worm screw 62, and in step D, axle 21 rotates, and drives worm gear 61 to rotate, Worm gear 61 and worm screw 62 engage, and horizontal direction transmission becomes vertical direction transmission, and worm screw 62 is vertically moving, step In E, worm screw 62 drives the electromagnetic clutch 4 being in closure state to rotate.
F, the one end of the electromagnetic clutch 4 and axle III23 being in closure state are connected, and moving axis III23 is vertically moving for band;
G, axle III23 drive hold down gag 5 vertically moving, and drum corresponding with hold down gag 5 works.
Embodiment 5
In conjunction with Fig. 3 and Fig. 4, a kind of frame winch upper lower burrs device, structure is similar with embodiment 1 and 2, is wherein a difference in that, Motor 1 is connected with one end of axle I21, and transmission direction changer 8 one end is arranged on axle I21, transmission direction changer 8 The other end drives electromagnetic clutch 4, and electromagnetic clutch 4 is connected with hold down gag 5, and hold down gag 5 is positioned on drum.
Axle I21 is provided with multiple transmission direction changer 8, and depending on the drum quantity on Fig. 3 center winch, each drum is equal Similar with embodiment 1 and embodiment 2, it is connected with hold down gag 5, hold down gag 5, axle III23, electromagnetic clutch 4 and Transmission direction changer 8 is sequentially connected with, as shown in Figure 4.
Transmission direction changer 8 can be the crossed helical gears mechanism driving of helical gear I31 and helical gear II32, it is also possible to be The combination transmission of worm gear 61 and worm screw 62.Worm gear 61 and worm screw 62 can obtain the biggest gear ratio, compare crossed helical gears Mechanism is compact;Being linear contact lay between two-wheeled mesh tooth face, its bearing capacity is much higher than crossed helical gears mechanism;Bar transmission is suitable In worm drive, for multiple tooth engaged transmission, therefore stable drive, noise are the least.
Embodiment 6
Similar with embodiment 1-5, wherein it is a difference in that, electromagnetic clutch 4 is according to Guan Bi and separates the whether frequent of number of times, It is respectively adopted on-off control or relay, if Guan Bi and the number of times separated are more, uses closing of on-off control electromagnetic clutch 4 Close and separate, if seldom, use Guan Bi and the separation of Control electromagnetic clutch 4;Electromagnetic clutch 4 passes through direct current 24V power supply is powered, and can connect accumulator;The cabinet 7 that motor 1 is positioned in Fig. 3.
In the step of the control method of a kind of frame winch upper lower burrs device, the Guan Bi of electromagnetic clutch 4 and separation, thus control to pass Dynamic direction transformation device 8, if transmission hold down gag 5, and then drive corresponding drum to work, by the concentration upper lower burrs mode of drum, Become the control mode of single drum upper lower burrs;Thus realize a motor and drive the work of multiple drums, and can control as required System, which drum participation work, which drum quits work;Instead of a drum to need to be driven by a motor, save Resource and cost.From concentrating upper lower burrs to become single upper lower burrs, also save resource cost, it is to avoid the situation of blank panel work Occur.
Embodiment 7
A kind of frame winch upper lower burrs device, structure is similar to Example 1, is wherein a difference in that, in order to avoid motor 1 occurs Contingency and cause production line to be forced to stop thus being delayed the situation of production, special add standby motor 9.Once disorderly closedown, Standby motor 9 immediately begins to use, it is ensured that production line properly functioning.Utilize some relay equipments, use the principle of interlocking, Once motor 1 breaks down and shuts down, and makes standby motor 9 bring into operation according to the characteristic of relay, as seen in figs. 5-6, is Motor electric control theory figure according to technical scheme design.Before motor work, circuit breaker Q F1, QF2, QF3 Need Guan Bi.
In main circuit, motor 1 connects the normally opened contact of relay K M1, controls motor 1 and rotates forward;Opposite direction connection relay simultaneously The normally opened contact of KM2, can control motor 1 and invert.Standby motor 9 connects the normally opened contact of relay K M3 and KM4, point Do not control the rotating of standby motor 9.Motor (including motor 1 and standby motor 2) rotates forward, dish in expression;Reversion is exactly Lower wall;The upper lower burrs of drum, correspondence is stepping up and loosening of drum, and motor rotates forward, and drum clamps, and motor reversal, drum is put Pine.
Time used by each upper lower burrs is shorter, therefore uses some flowing mode, and the button SB used is that band resets.
Pinning rotating forward start button SB1 of motor 1, KM1 coil obtains electric, the normally opened contact KM1 action Guan Bi in main circuit, Rotate forward after motor 1 energising;Release button SB1, KM1 coil losing electricity, the normally opened contact KM1 in main circuit returns to initial shape State, action disconnects, and motor 1 stops rotating forward.
Pinning reversion start button SB2 of motor 1, KM2 coil obtains electric, the normally opened contact KM2 action Guan Bi in main circuit, Invert after motor 1 energising;Release button SB2, KM2 coil losing electricity, the normally opened contact KM2 in main circuit returns to initial shape State, action disconnects, and motor 1 stops reversion.RD1 is that motor rotates forward display lamp, and RD2 is motor reversal display lamp.
When motor 1 breaks down, in main circuit, fuse FU1 and thermorelay FR1 can carry out protecting (as fault letter Number), KA1 coil obtains electric, the normally opened contact action Guan Bi of KA1, and malfunction indicator lamp GD is lighted, and buzzer BZ reports to the police.With Time, if breaking down, that pin before is button SB1, it is meant that motor rotates forward, and is the most carrying out upper dish operation, then coil KM3 Obtaining electric, the KM3 normally opened contact action Guan Bi in main circuit, standby motor 9 continues to rotate forward;Pin before if breaking down is Button SB2, it is meant that motor reversal, is the most carrying out lower wall operation, then coil KM4 obtains electric, and the KM4 in main circuit is normal Opening contact action Guan Bi, standby motor 9 continues reversion.
Embodiment 8
Such as Fig. 7, Fig. 8, a kind of frame winch upper lower burrs device, wherein it is a difference in that, adds electromagnetic clutch.Electromagnetic clutch Device is energized, then be in closure state so that the upper and lower two axle adhesives of clutch so that motor can directly control drum;If it is electric Magnet clutch disconnects, and motor is that uncontrollable drum does any action.
Directly the plug of electromagnetic clutch can be accessed 220V power supply, carry out Non-follow control.
Can also add coil and contact, utilize PLC control, its electrical principle is as shown in Figure 7, Figure 8.Assume row N altogether Individual drum, then need to add N number of clutch in main circuit, and corresponding N number of contact is respectively KM5, KM6 ..., KM (N+4). Correspondingly, in control circuit, QS1, QS2 ..., QSN N number of permutator altogether controls KM5, KM6 respectively ..., KM (N+4) N number of coil altogether.Such as, Guan Bi switch QS1, then coil KM5 obtains electric, and the KM5 in main circuit is normally opened tactile Point action Guan Bi, clutch 1 is started working so that upper and lower two axle adhesives, and motor can directly control drum.If switch QS1 Being off, coil KM5 must not be electric, and correspondingly, clutch 1 does not works, then motor can not control this drum.Thus, Achieve a motor and control the concentration upper lower burrs of multiple drums and independent upper lower burrs.
Embodiment 9
A kind of frame winch upper lower burrs device, structure is similar to Example 7, is wherein a difference in that, motor 1 and standby motor 9 All select to use frequency control motor, so drum works when, it is possible to needing for different wires, control line coils The speed of line, the state of clamping;Frequency control motor noise is low, it is possible to Optimization Work work on the spot environment so that work on the spot Condition noise is low, more environmental protection;Reliability is high, and then improves the reliability that system is overall.
Schematically being described the present invention and embodiment thereof above, this description does not has restricted, shown in accompanying drawing yet Simply one of embodiments of the present invention, actual structure is not limited thereto.So, if those of ordinary skill in the art Enlightened by it, in the case of without departing from the invention objective, design the knot similar to this technical scheme without creative Structure mode and embodiment, all should belong to protection scope of the present invention.

Claims (7)

1. a frame winch upper lower burrs device, including motor (1), it is characterised in that also include transmission direction changer (8) With electromagnetic clutch (4), transmission direction changer (8) one end is located on the power transmission shaft of motor (1), transmission direction changer (8) the other end drives electromagnetic clutch (4), and electromagnetic clutch (4) is connected with hold down gag (5).
A kind of frame winch upper lower burrs device the most according to claim 1, it is characterised in that described transmission direction switch Including helical gear I (31) and helical gear II (32).
A kind of frame winch upper lower burrs device the most according to claim 2, it is characterised in that motor (1) and axle I (21) One end connect, the other end of axle I (21) is connected with helical gear I (31), helical gear I (31) and helical gear II (32) Connect.
4. according to a kind of frame winch upper lower burrs device described in Claims 2 or 3, it is characterised in that one end of axle II (22) Being connected with helical gear II (32), the other end of axle II (22) is connected with electromagnetic clutch (4), one end of axle III (23) with Electromagnetic clutch (4) connects, and the other end of axle III (23) is connected with hold down gag (5).
A kind of frame winch upper lower burrs device the most according to claim 1, it is characterised in that described transmission direction changer Including worm gear (61) and worm screw (62).
A kind of frame winch upper lower burrs device the most according to claim 5, it is characterised in that motor (1) and axle I (21) One end connect, the other end of axle I (21) is connected with worm gear (61), and worm gear (61) is connected with worm screw (62).
7. according to a kind of frame winch upper lower burrs device described in claim 5 or 6, it is characterised in that worm screw (62) and electromagnetism Clutch (4) connects, and one end of axle III (23) is connected with electromagnetic clutch (4), the other end of axle III (23) and compression Device (5) connects.
CN201620490188.7U 2016-05-20 2016-05-20 Lower wall device on frame winch Active CN205621520U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201620490188.7U CN205621520U (en) 2016-05-20 2016-05-20 Lower wall device on frame winch

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Application Number Priority Date Filing Date Title
CN201620490188.7U CN205621520U (en) 2016-05-20 2016-05-20 Lower wall device on frame winch

Publications (1)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105825966A (en) * 2016-05-20 2016-08-03 马鞍山市天力机械有限公司 Frame-type strander loading and unloading device and control method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105825966A (en) * 2016-05-20 2016-08-03 马鞍山市天力机械有限公司 Frame-type strander loading and unloading device and control method thereof
CN105825966B (en) * 2016-05-20 2017-12-15 马鞍山市天力机械有限公司 A kind of control method of frame winch upper lower burrs device

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